Sub-Transmission/Gearshift Linkage Troubleshooting - Honda MUV700 big red Service Manual

SUB-TRANSMISSION/GEARSHIFT LINKAGE
Remover handle
07936-3710100
Bearing remover, 17 mm
07936-3710300
TROUBLESHOOTING
12-4
NOTE :
• Be sure the Mil is not blinking (No drivetrain
OTC) before checking the following (page 14-15).
Exce ssive shift shock or abnormal noise when shift·
ing sub-transmissio n (O-N -R)
1. Shift condit ion check
Check gear selector lever freeplay between the
Neutral-Drive and Neutral-Reverse.
Is th e (reap/ay th e same for each gear7
NO - Faulty gearshift linkage (page 12-4),
YES - GO TO STEP 2.
2. Vehicle creep check
Stan the engine.
Shift the sub-transmission in Drive position with
the brake applied .
Wait several seconds. Release the brake and
check the vehicle condition.
Does the vehicle creep ?
YES - Perform the inspection "Vehicle creeps
when idling" (page 14-6) while applying
the brake as same manner as above.
NO - Adjust the selector cable (page 12-16).
Hard t o shift
• Bent shift fork claw
• Bent shift fork shaft
• Damaged shift drum guide groove
• Damaged shift fork guide pin
• Damaged gearshift spindle and drum teeth
• Damaged selector lever linkage
• Improperly adjusted selector cable
• Improperly installed gearshift spindle and drum
Transmission jumps o ut of g ear
• Worn gear and shifter dogs
• Worn gear shifter groove
• Bent shift fork shaft
• Broken shift drum stopper arm
• Weak or broken stopper arm spring
• Damaged shift drum center plate