Front Final Drive Installation - Honda MUV700 big red Service Manual

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I(
IS Impommt to
turn Ifle PInion gear
whIle
Ilghtemng
the
bolts
If
the ring
gear shIm IS
roo
thlCt
the
gears
Will
locle after only light
/Ightenmg
Apply locking agent to the threads
of
the two 10-
mm
bolts.
Install
the
six
bolts and
tighten
them in several
steps until the cover evenly touches the
case.
Then
,
while
rotating
the pinion gear, tighten the bolts to
the
specified
torque
in
a
crisscross pattern in sev-
eral steps.
TORQUE:
10
mm
bolt:
46.5
N'
m
(4.7
kg'·m,
34Ibf.ft)
8 mm
bolt:
25
N ·m
(2 .6 kg
f
·m
,
19 Ibf.ft)
Make sure
that the gear assembly rotates
smoothly
without binding.
Install
the following
:
-
final
clu
t
ch
housing
(page
19-22)
-
differential
lock
clutch
housing (page
19-27
)
FRONT FINAL DRIVE INSTALLATION
Place the gear case
assembly into
the frame.
Install
the
righ
t
drive shaft into the gear
case (page
19-11 ).
Install a new
st
opper
ring into the
groove in the
pro-
peller shaft
.
Apply molybdenum disulfide grease to the
seal
lip
of the front side boot.
Make sure the seal lip is
not
turned outside in.
Apply molybdenum disulfide grease to the fron
t
end of the propelle
r
shaft
FRONT
DRIVING MECHANISM
8 mm BOLTS
\
;
1''';-
L
~
STOPPER
.......
RING
;
10 mm BOLTS
'1"
,.
I
\
J)
{)
,J.
/(i~~
::
,
~:l~\_
~
BOOT
PROPELLER
SHAFT
19-39

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