Honda MT250 Manuals

Manuals and User Guides for Honda MT250. We have 1 Honda MT250 manual available for free PDF download: Shop Manual

Honda MT250 Shop Manual (120 pages)

Brand: Honda | Category: Motorcycle | Size: 8.49 MB

Preface
2
Contents
2
Technical Features
3
Engine
3
Connecting Rod
3
Piston. Piston Pin and Piston Rings
3
Feature of Keystone Ring
4
Plain Ring
4
Cylinder
4
Alcom (Aluminized Combine)
4
Cylinder Head
5
Squish Area
5
R/L Crankcase Covers
5
Lubrication System
6
Honda 2-Plunger Injection System
6
Pump Delivery
6
Intake Stroke
7
Discharge Stroke
7
Operation of Oil Pump
7
Carburetor
8
Starter System
9
Slow System
9
Main System
9
Float
10
Buffle Plate
10
Sealing Bolt
10
Power Transmitting System
11
Clutch
11
Gearshifting Mechanism
12
Operation
12
Primary Kick
13
Starting
13
Driving
13
Frame
14
Front Suspension
14
Compression
15
Extension
15
Rear Suspension
16
Rear Fork
17
Handlebar
17
Wheel Tire and Brake
18
Air Intake and Exhaust System
18
Air Cleaner
18
Muffler
18
Fuel Tank
19
Front and Rear Fenders
19
Service Precaution
20
Inspection and Adjustment
21
Oil Pump
21
Throttle Cable Adjustment
21
Oil Filter Screen Cleaning
21
Transmission Oil
22
Oil Level Check and Refilling
22
Viscosity
22
Oil Change
22
Breaker Point Gap and Ignition Timing
23
Ignition Timing Adjustment
23
Idle Speed Adjustment
24
Clutch Adjustment
24
Clutch Lever Free Play Inspection
25
Front Brake Lever Free Play
25
Brake Pedal Height Adjustment
26
Rear Brake Pedal Free Play Adjustment
26
Drive Chain
26
Chain Tension Inspection
26
Chain Guide Roller Installation
27
Air Cleaner Element
27
Fork Height Adjustment
28
Front Fork Oil Change
28
Front Fork Fluid Capacity
28
Rear Shock Absorbers
29
Spring Tension Adjustment
29
On-Frame Servicing
30
Engine Removal and Installation
30
Engine Removal Sequence
30
Installation
32
Engine Start-Up Precautions
33
Oil Pump Removal, Installation
34
Cylinder Head, Cylinder and Piston
36
Disassembly
37
Inspection
38
Assembly
39
AC Generator Disassembly
41
AC Generator Inspection, Assembly
42
Right Crankcase Cover and Clutch
43
Kick Starter, Oil Pump Drive Shaft and Tachometer Gear
46
Gearshift Mechanism
49
Left Crankcase
50
Clutch Lever and Clutch Lever Spring
51
Right Crankcase, Transmission, Gearshift Mechanism and Crankshaft
53
Assemble the Transmission
56
Carburetor Removal
58
Float Level Adjustment
63
Front Wheel and Front Brake
64
Front Brake Panel
65
Front Brake Cable
65
Rear Wheel and Rear Brake
67
Rear Brake Pedal and Rear Brake Cable
70
Handlebar View
71
Front Forks
74
Steering Stem
76
Rear Shock Absorbers and Rear Fork
80
Frame Body and Other Equipments
83
Fuel Valve and Fuel Tank Cap
84
Oil Tank
84
Battery and Battery Hinge Plate
85
Electrical System
86
Charging System
86
Battery Charging Test
86
Charging Characteristic Circuit
86
Charging Characteristic Chart
87
AC Generator Stator
87
Silicon Rectifier
87
Battery Specifications
88
Battery Charging Precautions
88
How to Charge
88
Ignition System
89
Ignition Coil
89
Continuity, Performance Test
89
Condenser
89
Spark Plug
90
Other Electrical Parts
91
Main Switch
91
Front, Rear Stop Switch
91
Horn
91
Horn Button
92
Turn Signal Switch
92
Dimmer Switch
92
Ignition Switch
92
Headlight Switch
93
Neutral Switch
93
Service Data
94
Special Tool
94
Maintenance Schedule
96
Tightening Torque Standard
97
Technical Service Data
98
Trouble Shooting
100
Wiring Diagram
103
Specifications
104
Supplement to MT250K1
105
Front Fork Internal Snap Rings
105
Fuel Cock
105
Headlight Ignition Switch
105
Oil Tube Protector
106
Grease Fitting
106
Side Stand
106
Rubber Pad Replacement
107
Carburetor Setting
107
Wiring Diagram (MT250 K1)
108
Transmission Oil Level
109
Transmission Oil Change
109
Transmission Oil Recommecdation
109
MT250 Provisional Service Data
110
MT250 Specifications
110
Piston Ping Installation
116
Oil Tank Outlet Fitting Change
117
Reimbursement
118
Rectifier Wire Harness Routing
119

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