Installation - Isuzu 1999 RODEO Workshop Manual

Installation

1. Install intake manifold with gasket to cylinder head,
tighten bolt and nuts to the specified torque.
Torque: 22 N·m (16 lb ft)
2. Install ignition coil bracket fixing bolt.
3. Install intake manifold bracket, tighten bolt.
Torque: 22 N·m (16 lb ft)
4. Install water pipe to intake manifold.
5. Install generator bracket and tighten generator
bracket bolts.
Torque
Long bolts: 35 N·m (25 lb ft)
Short bolts: 20 N·m (14 lb ft)
ENGINE MECHANICAL (X22SE 2.2L)
6. Install fuel rail assembly to intake manifold and
connect hose between fuel pressure regulator and
throttle body.
7. Install fuel pipe and tighten joint eye bolt and connect
fuel injector harness.
027RW002
Torque: 25 N·m (18 lb ft)
8. Connect the connector for throttle position sensor
and idle air control valve sensor to throttle body.
025RW002
9. Install water hoses to throttle body.
10. Install intake duct assembly to throttle body and air
cleaner then tighten nut to the intake duct bracket and
clamp on the throttle body side and air cleaner side.
Torque: 7 N·m (5.1 lb ft)
11. Install PCV hose to air intake duct.
12. Install throttle valve control cable to throttle body.
13. Confirm the free play of throttle valve control cable.
Free play: 5.7 to 6.3 mm
14. Fill engine coolant to full level from radiator filler neck.
15. Connect battery ground cable.
6A–21
065RW025
042RW001