ABB IRB 4400/60 Product Manual page 99

Activities and intervals (protection Foundry Prime)
Robots working with water jet cleaning and that have the special tightness for this
application require special maintenance for proper function. The maintenance must
be done according to the maintenance schedule in the Product Manual and the
following additional maintenance.
Maintenance
activity
Inspection
Replacement
Inspection
Inspection
Inspection
Inspection
Inspection
Changing
Replacement
Replacement
i
ii
iii Damage to painted surfaces must be repaired as soon as possible to avoid corrosion.
iv The gearboxes are lubricated for life, which corresponds to 40,000 hours of operation if the robot
v
vi The battery low alert (38213 Battery charge low) is displayed when remaining backup capacity
Product manual - IRB 4400
3HAC022032-001 Revision: Q
Equipment
Cable harness
Mechanical stop, ax-
is 1
Air hoses
Wrist rust protection
Surface treatment
Balancing device
Gear oil axes 1-6
Battery pack, meas-
urement system of
type RMU101 or
RMU102 (3-pole bat-
tery contact)
Battery pack, meas-
urement system with
2-pole battery con-
tact, e.g. DSQC633A
Parts that need to be changed according to the maintenance schedule are not covered by warranty.
Must be replaced if bent!
is operating with an ambient temperature of less than 40° C. If the temperature is higher, the oil
must be changed!
The battery low alert (38213 Battery charge low) is displayed when the battery needs to be replaced.
The recommendation to avoid an unsynchronized robot is to keep the power to the controller turned
on until the battery is to be replaced.
See the replacement instruction for more details.
(robot powered off) is less than 2 months. The typical lifetime of a new battery is 36 months if the
robot is powered off 2 days/week or 18 months if the robot is powered off 16 h/day. The lifetime
can be extended with a battery shutdown service routine. See Operating manual - IRC5 with
FlexPendant for instructions.
© Copyright 2004-2018 ABB. All rights reserved.
3.3.2 Maintenance schedule
Interval Detailed in section
6 months Replacement of cable har-
ness, axes 1-3 on page 144
i
If required
or
harness, axes 4-6 on
page 149
ii
Regularly Inspection of mechanical
stop, axis 1 on page 104
6 months Inspection of air hoses
(Foundry Prime) on page 106
6 mths Protecting the wrist flange
from corrosion on page 90
iii
6 months Inspection of surface treat-
ment (Foundry Prime) on
page 108
6 months
iv
6,000 hrs Changing and inspecting oil
on page 114
36 months or battery Replacing the SMB battery
v
low alert on page 109
vi
Battery low alert Replacing the SMB battery
on page 109
3 Maintenance
Continued
Replacement of cable
99