ABB IRB 4400/60 Product Manual page 6

Table of contents
2.8 Start of robot in cold environments ......................................................................
3 Maintenance
3.1 Introduction ......................................................................................................
3.2 Introduction for Foundry Prime robots ...................................................................
3.3 Maintenance schedule .......................................................................................
3.3.1 Specification of maintenance intervals ........................................................
3.3.2 Maintenance schedule .............................................................................
3.4 Inspection activities ...........................................................................................
3.4.1 Inspecting information labels .....................................................................
3.4.2 Inspecting Signal lamp (option) ..................................................................
3.4.3 Inspection of mechanical stop, axis 1 ..........................................................
3.4.4 Inspection of air hoses (Foundry Prime) ......................................................
3.4.5 Inspection of surface treatment (Foundry Prime) ...........................................
3.5 General maintenance activities ............................................................................
3.5.1 Replacing the SMB battery ........................................................................
3.5.2 Cleaning the IRB 4400 ..............................................................................
3.6 Changing and inspecting oil ................................................................................
3.6.1 Type of lubrication in gearboxes ................................................................
3.6.2 Inspection of oil levels ..............................................................................
3.6.3 Oil change, gearbox axis 4 ........................................................................
3.6.4 Oil change, gearbox axis 5 and 6 (all robot versions) .....................................
3.6.5 Oil change, gearbox axis 5 and 6 (IRB 4400/L10 only) ....................................
3.7 Service Information System, M2000 ......................................................................
3.7.1 Using the SIS system ...............................................................................
3.7.2 Description of Service Information System (SIS) ...........................................
3.7.3 SIS system parameters ............................................................................
3.7.4 Setting the SIS parameters .......................................................................
3.7.5 Reading the SIS output logs ......................................................................
3.7.6 Exporting the SIS data .............................................................................
4 Repair
4.1 Introduction ......................................................................................................
4.2 General procedures ...........................................................................................
4.2.1 Mounting instructions for bearings .............................................................
4.2.2 Mounting instructions for seals ..................................................................
4.2.3 Cut the paint or surface on the robot before replacing parts ............................
4.2.4 Performing a leak-down test ......................................................................
4.2.5 The brake release buttons may be jammed after service work .........................
4.3 Complete robot .................................................................................................
4.3.1 Replacement of cable harness, axes 1-3 ......................................................
4.3.2 Replacement of cable harness, axes 4-6 ......................................................
4.3.3 Replacement of complete arm system .........................................................
4.4 Upper arm .......................................................................................................
4.4.1 Replacement of complete upper arm ...........................................................
4.4.2 Replacement of wrist unit .........................................................................
4.4.3 Replacement of arm house unit, axis 4 ........................................................
4.4.4 Replacement of mechanical stop, axis 4 ......................................................
4.4.5 Replacement of signal cabling, upper arm (option 042) ...................................
4.4.6 Measuring the play, axis 5 .........................................................................
4.4.7 Measuring the play, axis 6 .........................................................................
4.5 Lower arm .......................................................................................................
4.5.1 Replacement of lower arm ........................................................................
4.5.2 Replacement of tie rod .............................................................................
4.5.3 Replacement of parallel arm / Replacement of bearing ...................................
4.6 Frame and base ................................................................................................
4.6.1 Replacement of balancing device ...............................................................
4.6.2 Replacement of serial measurement unit .....................................................
4.6.3 Replacement of the brake release board ......................................................
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Product manual - IRB 4400
3HAC022032-001 Revision: Q