Chrysler Town and Country 2003 Owner's Manual page 652

INSTRUMENT CLUSTER
FUEL LEVEL SENDING UNIT INPUT OPEN —
TEST
3 Turn the ignition on.
Disconnect the Fuel Tank Module harness connector.
Measure the resistance of the Ground circuits in the Fuel Tank Module harness
connector.
Is the resistance below 5.0 ohms for both measurements?
Yes → Go To 4
→ Repair the Ground circuit for an open.
No
4 Turn the ignition off.
Disconnect the Fuel Tank Module harness connector.
Turn the ignition on.
With the DRBIII in Body Computer then Sensors, monitor the Fuel Sensor.
Using a jumper wire, jumper the Fuel Level Sensor Signal circuit to the ground
circuit in the Fuel Tank Module harness connector.
Does the DRB display below 0.5 volt?
Yes → Replace the Fuel Level Sending Unit.
→ Go To 5
No
5 Turn the ignition off.
Disconnect the Fuel Tank Module harness connector.
Disconnect the BCM C3 harness connector.
Measure the resistance of the Fuel Level Sensor Signal circuit between the Fuel Tank
Module harness connector and the BCM harness connector.
Is the resistance below 5.0 ohms?
Yes → Go To 6
→ Repair the Fuel Level Sensor Signal for an open.
No
6 If there are no possible causes remaining, view repair.
Repair
7 WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?
Yes → Repair as necessary
→ Test Complete.
No
ACTION
Perform BODY VERIFICATION TEST - VER 1.
Perform BODY VERIFICATION TEST - VER 1.
Perform BODY VERIFICATION TEST - VER 1.
Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
Perform BODY VERIFICATION TEST - VER 1.
Continued
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APPLICABILITY
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