Toyota Tundra 2005 Service - Repair - Maintenance page 2376

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B
A
TRANSFER
REAR OUTPUT SHAFT
INSPECTION
1.
INSPECT REAR OUTPUT SHAFT
Using a micrometer, measure the rear output shaft journal sur-
face outer diameter.
Minimum diameter:
Part A: 27.98 mm (1.1016 in.)
Part B: 36.98 mm (1.4561 in.)
If the outer diameter is less than the minimum, replace the rear
F07990
output shaft.
2.
INSPECT DRIVE SPROCKET RADIAL CLEARANCE
Using a dial indicator, measure the radial clearance between
the sprocket and shaft with the needle roller bearing installed.
Standard clearance:
0.010 to 0.055 mm (0.0004 to 0.0022 in.)
Maximum clearance: 0.055 mm (0.0022 in.)
If the clearance exceeds the maximum, replace the drive
sprocket, rear output shaft or needle roller bearing.
TF0522
3.
INSPECT FRONT DRIVE SHIFT FORK AND CLUTCH
SLEEVE CLEARANCE
Using a feeler gauge, measure the clearance between the front
drive shift fork and clutch sleeve.
Maximum clearance: 1.0 mm (0.039 in.)
If the clearance exceeds the maximum, replace the shift fork or
clutch sleeve.
F07991
4.
INSPECT HIGH AND LOW SHIFT FORK AND CLUTCH
SLEEVE CLEARANCE
Using a feeler gauge, measure the clearance between the high
and low shift fork and clutch sleeve.
Maximum clearance: 1.0 mm (0.039 in.)
If the clearance exceeds the maximum, replace the shift fork or
clutch sleeve.
F07992
TR−27
TR09O−03

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