Toyota Tundra 2005 Service - Repair - Maintenance page 2375

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TR−26
SST
TRANSFER
REAR OUTPUT SHAFT
DISASSEMBLY
1.
INSPECT DRIVE SPROCKET THRUST CLEARANCE
Using a feeler gauge, measure the drive sprocket thrust clear-
ance.
Standard clearance:
0.10 to 0.25 mm (0.0039 to 0.0098 in.)
Maximum clearance: 0.25 mm (0.0098 in.)
If the clearance exceeds the maximum, replace the drive
TF0516
sprocket.
2.
REMOVE HIGH AND LOW CLUTCH SLEEVE AS-
SEMBLY
(a)
Remove the clutch sleeve.
(b)
Using a snap ring expander, remove the snap ring.
TF0517
(c)
Using a press, remove the clutch hub.
TF0549
3.
REMOVE BEARING, SPACER, DRIVE SPROCKET,
SYNCHRONIZER OUTER, CENTER AND INNER
RINGS AND FRONT DRIVE CLUTCH SLEEVE AS-
SEMBLY
(a)
Using SST and a press, remove the bearing.
SST
TF0518
(b)
Remove the spacer and ball.
(c)
Remove the drive sprocket, needle roller bearing, syn-
chronizer outer, center and inner rings.
(d)
Remove the front drive clutch sleeve assembly.
4.
REMOVE 3 SHIFTING KEYS AND 2 KEY SPRINGS
FROM FRONT DRIVE CLUTCH SLEEVE
F07989
09555−55010
TR09N−03

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