Toyota Tundra 2005 Service - Repair - Maintenance page 2167

Idler Gear
Bearing
Return Spring
Starter Clutch Assembly
STARTING (2UZ−FE)
DISASSEMBLY
Dust Protector
1.
2.
(a)
(b)
B04550
(c)
NOTICE:
At the time of notice, please refer to the following items.
Align the protrusion of the field frame with the groove of the
magnetic switch.
(d)
HINT:
At the time of assembly, please refer to the following items.
B04632
Use a new O−ring.
3.
(a)
(b)
B04551
(c)
HINT:
At the time of assembly, please refer to the following item.
Apply grease to the return spring and insert the return spring
into the clutch shaft hole.
Starter Housing
B04552
− STARTER
REMOVE 2 DUST PROTECTORS
REMOVE FIELD FRAME AND ARMATURE
Remove the nut, and disconnect the lead wire from the
magnetic switch terminal.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
Remove the 2 through bolts.
Torque:
1.4 kW type: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
2.0 kW type: 9.3 N·m (95 kgf·cm, 82 in.·lbf)
Pull out the field frame together with the armature from the
magnetic switch assembly.
Remove the O−ring from the field frame.
REMOVE STARTER HOUSING, CLUTCH ASSEMBLY
AND GEAR
1.4 kW type:
Remove the 2 bolts.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
2.0 kW type:
Remove the 2 screws.
Torque: 9.3 N·m (95 kgf·cm, 82 in.·lbf)
Remove the starter housing, return spring, idler gear,
bearing and starter clutch assembly.
ST−7
ST08D−03