Toyota Tundra 2005 Service - Repair - Maintenance page 2174

ST−14
Wear
Long
Short
Long
(3)
Short
(2)
(1)
(4)
STARTING (2UZ−FE)
B04555
SST
B04556
Inside
(6)
(7)
(5)
B07949
− STARTER
(b) Inspect contact plate for wear.
Using vernier calipers, measure the contact plate for
depth of wear.
Maximum wear: 0.9 mm (0.035 in.)
If the depth of wear is greater than the maximum, replace the
contact plate.
(c) Remove terminal kit parts.
(1) Using SST, loosen the terminal nuts.
SST 09810−38140
(2) Terminal C:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O−ring, terminal bolt, contact
plate and terminal insulator (inside).
(3) Terminal 30:
Remove the terminal nut, wave washer, terminal in-
sulator (outside), O−ring, terminal bolt, contact
plate, terminal insulator (inside) and insulation pa-
per.
(d) Install new terminal 30 kit parts.
(1) Temporarily install a new terminal insulator (inside).
(2) Temporarily install a new contact plate.
(3) Temporarily install a new terminal bolt.
(4) Temporarily install a new O−ring.
(5) Temporarily install a new packing and new terminal
insulator (outside).
Install a new packing to a new terminal insulator,
and install them.
HINT:
Match the protrusion of the insulator with the indentation of the
housing.
(6) Temporarily install a new wave washer.
(7) Temporarily install a new terminal nut.
NOTICE:
Be careful to install the terminal insulator (inside) and wave
washer in the correct direction.