Toyota Tundra 2005 Service - Repair - Maintenance page 2142

STARTING (1GR−FE)
Length
− STARTER (1.6 kW)
REASSEMBLY
1. INSTALL STARTER CENTER BEARING CLUTCH
SUB−ASSY
(a) Install the drive lever set pin to the starter center bearing
clutch.
(b) Install the starter center bearing clutch and drive lever set
pin together to the starter drive housing.
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2. INSTALL PLANETARY GEAR
(a) Apply grease to the planetary gears and pin parts of the
planetary shaft.
(b) Install the 3 planetary gears.
3. INSTALL STARTER ARMATURE ASSY
(a) Apply grease to the plate washer and armature shaft.
(b) Install the armature shaft to the starter commutator end
frame assy.
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(c) Using snap ring pliers, install the plate washer and new
snap ring.
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(d) Using vernier calipers, measure the snap ring.
Maximum length: 5.0 mm (0.197 in.)
If the length is greater than maximum, replace the new snap
ring.
4. INSTALL STARTER COMMUTATOR END FRAME
COVER
5. INSTALL STARTER ARMATURE PLATE
(a) Insert the starter armature plate to the starter yoke assy.
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(b) Align the keyway of the plate with the key inside the starter
yoke, and install the plate.
6. INSTALL STARTER COMMUTATOR END FRAME
ASSY
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ST−9
ST0PR−01