Toyota Tundra 2005 Service - Repair - Maintenance page 2175

Long
(7)
(6)
(5)
(4)
(1)
Inside
Lead Terminal
40 mm
37 mm
20 mm
STARTING (2UZ−FE)
(e)
Short
(2)
(3)
B04559
NOTICE:
Be careful to install the terminal insulator (inside) and wave
washer in the correct direction.
(f)
(g)
Contact
Plate
NOTICE:
S
B04560
S
− STARTER
Install new terminal C kit parts.
(1) Temporarily install a new terminal insulator (inside).
(2) Temporarily install a new contact plate.
(3) Temporarily install a new terminal bolt.
(4) Temporarily install a new O−ring.
(5) Temporarily install a new terminal insulator (out-
side).
(6) Temporarily install a new wave washer.
(7) Temporarily install a new terminal nut.
Temporarily tighten the terminal nuts.
Tighten terminal nuts.
(1) Put a wooden block on the contact plate and press
it down with a hand press.
Dimensions of wooden block:
20 x 37 x 40 mm (0.79 x 1.46 x 1.57 in.)
Press force:
981 N (100 kgf, 221 lbf)
Check the diameter of the hand press ram. Then cal-
culate the gauge pressure of the press when
981 N (100 kgf, 221 lbf) of force is applied.
Gauge pressure:
100 kgf
2
(kgf/cm ) =
Ram diameter (cm)
221lbf
(psi) =
Ram diameter (in.)
2
2
(kPa) = (kgf/cm ) x 98.1
(kPa) = (psi) x 6.9
If the contact plate is not pressed down with the spe-
cified pressure, the contact plate may tilt due to coil
deformation or the tightening of the nut.
2
x 3.14 (π)
2
2
x 3.14 (π)
ST−15