Service Procedures Requiring Major Disassembly - Mercury BRAVO Service Manual

SERVICE MANUAL NUMBER 28
Section 4B - Service Procedures Requiring Major Disassembly
Table of Contents
Bravo Transom Assembly Specifications
Torque Specifications
Lubricants / Sealants / Adhesives
Special Tools . . . . . . . . . . . . . . . . . . . . . . .
Bravo Transom Assembly
Exploded Views . . . . . . . . . . . . . . . . . . . . . .
Inner Transom Plate Components
Bell Housing Components
Gimbal Ring Components
Gimbal Housing Components
Bell Housing Removal
Access Plug Kit Installation
Gimbal Ring, Swivel Shaft and
Steering Lever Removal
Gimbal Ring Servicing
Gimbal Housing Servicing
U-joint Bellows Replacement
90-863160 MAY 2000
TRANSOM ASSEMBLY
. 4B-2
. . . . . . . . . . . . . . . 4B-2
. . . . . 4B-2
4B-2
4B-4
. . . . 4B-4
. . . . . . . . . . . 4B-5
. . . . . . . . . . . 4B-6
. . . . . . . . 4B-8
. . . . . . . . . . . . . . . . 4B-10
. . . . . . . . . . . . 4B-14
. . . . . . . . . . . 4B-16
. . . . . . . . . . . . . . 4B-20
. . . . . . . . . . . . . 4B-26
. . . . . . . . 4B-26

SERVICE PROCEDURES REQUIRING MAJOR DISASSEMBLY

Shift Cable Bellows Replacement
Exhaust Bellows Replacement
Speedometer Hose Replacement
Gear Lube Monitor System
Components . . . . . . . . . . . . . . . . . . . . .
Trim Position Sender and Trim Limit
Switch Wire Replacement
Gimbal Ring / Swivel Shaft and
Steering Lever Installation
Bell Housing Installation
Standard Transom Assembly
High Performance Transom Assembly 4B-46
Standard And High Performance
Transom Assemblies
Shift Cable Installation
Bravo Access Plug Drilling Template
Crimp Clamp Tool . . . . . . . . . . . . . . . . . . . .
. . . . 4B-29
. . . . . . 4B-32
. . . . 4B-34
4B-35
. . . . . . . . . . 4B-38
. . . . . . . . . . . . 4B-39
. . . . . . . . . . . . . . 4B-45
. . . . . . . . 4B-45
. . . . . . . . . . . . . . 4B-47
. . . . . . . . . . . . . . . . 4B-51
. . . . 4B-55
4B-57
Page 4B-1
4
B