Transom Assembly: Service Procedures Requiring Minor Disassembly - Mercury BRAVO Service Manual

SERVICE MANUAL NUMBER 28
Section 4A - Service Procedures Requiring Minor Disassembly
Table of Contents
Bravo Transom Assembly Specifications
Torque Specifications
Lubricants / Sealants / Adhesives
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bravo Transom Assembly
Exploded Views . . . . . . . . . . . . . . . . . . . . . .
Inner Transom Plate Components
Bell Housing Components
Gimbal Ring Components
Gimbal Housing Components
Special Information . . . . . . . . . . . . . . . . . . .
Trim Limit Switch . . . . . . . . . . . . . . . . . .
Trim Position Sender
Removal . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . .
Trim Position Sender Adjustment
Trim Limit Switch Adjustment
High Performance Transom
Assembly - Without Electrical
Trim Sender and Trim Limit Switch
90-863160 MAY 2000
TRANSOM ASSEMBLY
. 4A-2
. . . . . . . . . . . . . . . 4A-2
. . . . . 4A-2
4A-2
4A-4
. . . . 4A-4
. . . . . . . . . . . 4A-5
. . . . . . . . . . . 4A-6
. . . . . . . . 4A-8
4A-10
4A-10
. . . . . . . . . . . . . . . 4A-10
4A-10
4A-12
. . . . 4A-16
. . . . . . . . 4A-16
. . 4A-18
SERVICE PROCEDURES REQUIRING MINOR DISASSEMBLY
Gimbal Bearing . . . . . . . . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . .
Shift Cable . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Cable Installation
Exhaust Bellows (If Equipped)
Removal . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection
Installation . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Tube (If Equipped)
Removal . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection
Installation . . . . . . . . . . . . . . . . . . . . . . . .
Water Hose and Water Fitting
Removal . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . .
Crimp Clamp Tool . . . . . . . . . . . . . . . . . . . .
4A-19
4A-19
4A-19
4A-20
4A-22
4A-22
. . . . . . . . . . . . . 4A-23
. . . . . . . . . 4A-27
4A-27
. . . . . . . . . . . . 4A-27
4A-28
. . . . . . . . . . . 4A-30
4A-30
. . . . . . . . . . . . 4A-30
4A-31
. . . . . . . . . . 4A-32
4A-32
4A-33
4A-35
Page 4A-1
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