Rockwell Automation MagneMotion C920600 Manuals

Manuals and User Guides for Rockwell Automation MagneMotion C920600. We have 1 Rockwell Automation MagneMotion C920600 manual available for free PDF download: Original Instructions Manual

Rockwell Automation MagneMotion C920600 Original Instructions Manual

Rockwell Automation MagneMotion C920600 Original Instructions Manual (486 pages)

Brand: Rockwell Automation | Category: Industrial Equipment | Size: 7.62 MB

Table of Contents

Table of Contents
3
Figures
13
Tables
19
Changes
21
Overview
21
Rev. a
21
Rev. B
21
Regulatory Information
21
Rev. C
22
Rev. D
23
Rev. E
24
Magnemotion Transport System Motion Limits
25
Rev. F
26
Allen-Bradley Power Supplies
26
Simulated Operation Differences
27
About this Manual
29
Overview
29
Purpose
29
Audience
29
Prerequisites
29
Magnemotion Documentation
30
Manual Conventions
30
Notes, Safety Notices, and Symbols
31
Notes
31
Safety Notices
31
Manual Structure
33
Related Documentation
33
Introduction
35
Overview
35
Magnemover LITE Overview
36
Magnemover LITE Transport System Components
38
Detailed View of Magnemover LITE Transport System Components
38
Detailed View of Magnemover LITE Glide Puck
39
Detailed View of Magnemover LITE Wheeled Puck
39
Magnemover Transport System Options
41
Precision Rails
41
Detailed View of Magnemover LITE Precision Rail Option Components
41
Detailed View of Magnemover LITE Precision Rail Vehicle
42
Precision Locator
43
Detailed View of Magnemover LITE Precision Locator Components
43
Transport System Components Overview
44
Simplified View of the Magnemover LITE Transport System Components
44
Transport System Software Overview
45
Utilities
45
Simplified View of Transport System Software Organization
45
File Types
46
Getting Started with the Magnemover LITE Transport System
48
Safety Guidelines
51
Overview
51
Regulatory Compliance
52
Safety Considerations
53
Personnel Safety Guidelines
53
Equipment Safety Guidelines
54
Magnemover LITE Transport System Hazard Locations
55
Locations of Hazardous Points on the Magnemover LITE Transport System
55
Precision Rail Option Hazard Locations
56
Locations of Hazardous Points on the Precision Rail Option
56
Precision Locator Option Hazard Locations
57
Locations of Hazardous Points on the Precision Locator Option
57
Puck/Vehicle Hazard Locations
58
Locations of Hazardous Points on the Glide Puck
58
Locations of Hazardous Points on the Wheeled Puck
58
Locations of Hazardous Points on the Precision Rail Vehicle
59
Symbol Identification
60
Hazard Alert Symbol Identification
60
Mandatory Action Symbol Identification
61
Prohibited Action Symbol Identification
61
Labels
62
Mechanical Hazards
63
Electrical Hazards
64
Pneumatic Hazards
65
Magnetic Hazards
66
Handling Magnet Arrays
67
Shipping Magnet Arrays
68
Recycling and Disposal Information
69
Rohs and WEEE
69
Magnemover LITE Transport System
69
Motors
69
Vehicles
70
System Options
71
Power Supplies
71
Packaging
71
Design Guidelines
73
Overview
73
Transport System Layout
74
Transport System Overview
74
Motors, Switches, and Vehicles (Pucks)
75
Sample MM LITE Transport System Layout Showing Motors
75
Paths
76
Sample MM LITE Transport System Layout Showing Paths
76
Motor Assignments
76
Nodes
77
Sample MM LITE Transport System Layout Showing Nodes
77
Node Controllers
78
Sample MM LITE Transport System Layout Showing Node Controllers
78
Additional Connections
79
Sample MM LITE Transport System Layout Showing Additional Connections
79
Transport System Design
80
Overview
80
Design Guidelines
80
Magnemover LITE System, Single Array Glide Puck
80
Motors
81
Magnemover LITE Motor Blocks
82
Magnemover LITE Thrust Force Guidelines
82
Motor Types
83
Available Thrust
83
Required Thrust
84
Motor Gap
84
Magnemover LITE Motor Gaps
84
Downstream Gap
85
Motor Cogging
85
Motor Controllers
85
Electrical Wiring
86
Power Wiring
86
Signal Wiring
87
Ground
87
System Wiring Block Diagram, RS-422 Motor Communication
88
System Wiring Block Diagram, Ethernet Motor Communication
89
Ethernet Motor Communication Recommendations
90
Ethernet Motor Connection Examples
91
Ethernet Motor Wiring - One Path, One Ethernet Chain
91
Ethernet Motor Wiring - One Path, Two Ethernet Chains
91
Ethernet Motor Wiring - One Path, Ethernet Star
92
Ethernet Motor Wiring - One Path, Ethernet Star, Multiple Ethernet Switches
92
Ethernet Motor Wiring - Two Paths, Ethernet Star, Multiple Node Controllers
92
Ethernet Motor Wiring - One Path, One Ethernet Chain
93
Ethernet Motor Wiring - One Path, Two Ethernet Chains
93
Ethernet Motor Wiring - One Path, Ethernet Star
93
Ethernet Motor Wiring - Five Paths, Two Ethernet Chains, Main Loop and Spur
94
Ethernet Motor Wiring - Three Paths, One Ethernet Chain, Main Loop and Spur
94
Using both RS-422 and Ethernet Motors
95
Ethernet Motor Wiring - Two Paths, Ethernet Chain and RS-422 Chain
95
Ethernet Motor Wiring - Three Paths, Ethernet Chain Main Loop, RS-422 Spur
96
Ethernet Motor MICS File
97
Magnet Arrays
98
High Flux Magnet Arrays
98
Standard Magnemover LITE Magnet Array, 1 Cycle, 3 Poles
98
Magnet Array Length and Attractive Force
99
Magnet Array Use
100
Available Magnet Arrays
100
Vehicles
101
Typical Vehicle on Guideway
101
Vehicle Gap
102
Vehicle Design
103
Mounting Magnet Arrays to Vehicles
104
Pucks
105
Single Array Glide Puck
105
Single Array Glide Puck Payload Envelope
105
Single Array Glide Puck Payload Vs. Velocity
106
Dual Array (Tandem) Glide Puck
107
Dual Array (Tandem) Array Glide Puck
107
Dual Array (Tandem) Glide Puck Payload Envelope
107
Tandem Array Glide Puck Payload Vs. Velocity
108
Single Array 4 Wheel Puck
109
Single Array 4 Wheel Puck Payload Envelope
109
Single Array 4 Wheel Puck Payload Vs. Velocity
110
Dual Array (Tandem) Wheeled Puck
111
Dual Array (Tandem) Wheeled Puck Payload Envelope
111
Dual Array (Tandem) Wheeled Puck Payload Vs. Velocity
112
Single Array 2 Wheel Puck
112
Precision Rail Vehicles
113
Single Array Vehicle
113
Single Array Precision Rail Vehicle
113
Dual Array Vehicle
114
Dual Array Precision Rail Vehicle
114
Guideways
115
Custom Guideway Design
115
Magnemover LITE Railless Transport System, Single Vehicle
115
Guideway and Support Materials
116
Motor Mounts
116
Motor Mounting Methods
117
Motor Mounting to Flat Surface
117
Motor Mounting Using Custom Brackets
118
Motor Mounting Using Motor Mount Brackets
119
System Stands
120
System Stand
120
Typical Leg Installation
121
Custom Motor Mounting
122
Puck Limits
124
Cantilevered Payloads
124
Puck Carrier Overhang
124
Single Glide Puck Carrier Overhang Limits
124
High Inertia Payloads
125
Transport System Options
126
Precision Rail
126
Precision Rail Option
126
Precision Rails
127
Spine Plates
128
Precision Rail Spine Plates
128
Support Post Assembly
129
Precision Rail Support Post
129
Precision Rail Vehicles
130
Precision Rail Single Array Vehicle
130
Precision Rail Dual Array Vehicle
130
Precision Rail Installation
131
Precision Rail to Motor Reference Diagram
131
Precision Rail Lubrication
132
Lubricator on Single Array Vehicle
132
Precision Rail System with Lubrication Pump System
133
Precision Locator
134
Precision Locators
134
Precision Locator Option
134
Locator Stand
135
Pallet
135
Pallet Design
135
Precision Locator Pallet Design Details
136
Precision Locator Installation
137
Precision Locator Installation Dimensions
137
Precision Locator Pneumatic Block Diagram
138
Transport System Configuration
139
Straight Track Configuration
139
Curve Track Configuration
140
Switch Configuration
141
Specifications and Site Requirements
143
Overview
143
Motor Types
144
Magnemover LITE G4 Motors
144
Magnemover LITE Gen 4 Motors Using RS-422 Communication
145
Magnemover LITE Gen 4 Motors Using Ethernet Communication
146
Mechanical Specifications
148
1000 Millimeter Motors
148
MM RS-422 Air-Cooled Motor Mechanical Drawing
149
MM Railless RS-422 Motor Mechanical Drawing
150
MM Railless RS-422 Air-Cooled Motor Mechanical Drawing
151
MM Ethernet Motor Mechanical Drawing
152
MM Ethernet Air-Cooled Motor Mechanical Drawing
153
MM Railless Ethernet Motor Mechanical Drawing
154
MM Railless Ethernet Air-Cooled Motor Mechanical Drawing
155
250 Millimeter Motors
156
MM RS-422 Motor Mechanical Drawing
156
125 Millimeter Radius 90° Curve Motors
164
MM R 90° Curve RS-422 Motor Mechanical Drawing
164
MM R 90° Curve RS-422 Air-Cooled Motor Mechanical Drawing
165
MM R 90° Curve Railless RS-422 Motor Mechanical Drawing
166
MM R 90° Curve Railless RS-422 Air-Cooled Motor Mechanical Drawing
167
MM R 90° Curve Ethernet Motor Mechanical Drawing
168
MM R 90° Curve Ethernet Air-Cooled Motor Mechanical Drawing
169
MM R 90° Railless Curve Ethernet Motor Mechanical Drawing
170
MM R 90° Railless Curve Ethernet Air-Cooled Motor Mechanical Drawing
171
90° Left Switches
172
Left RS-422 Switch Mechanical Drawing
172
Left Ethernet Switch Mechanical Drawing
173
Left Ethernet High Payload Switch Mechanical Drawing
174
90° Right Switches
175
Right RS-422 Switch Mechanical Drawing
175
Right Ethernet Switch Mechanical Drawing
176
Right Ethernet High Payload Switch Mechanical Drawing
177
Standard Motor Mount Bracket
178
Standard Motor Mount Bracket Mechanical Drawing
178
V-Brace Kits
179
Standard V-Braces
179
V-Brace Kit Configurations
179
Stand System
180
Stand System Mechanical Drawing
180
Stand System Heights
181
Stand System Widths
181
Glide Pucks
182
Wheeled Pucks
183
Wheel Puck Mechanical Drawing
183
Wheel Puck Mechanical Drawing
184
Tandem Glide Pucks
185
Tandem Glide Puck Mechanical Drawing (G5)
185
Tandem Wheeled Pucks
186
Tandem Wheeled Puck Mechanical Drawing
186
Magnet Arrays
187
Magnet Array Mechanical Drawing (G4.2)
187
MM LITE Power Supply
188
MM LITE Power Supply Mechanical Drawing
188
Precision Rail Option
189
Precision Rails
189
Precision Rail Mechanical Drawing
189
Precision Rail Types and Lengths
190
Precision Rail Single Array Vehicle
191
Precision Rail Single Array Vehicle Mechanical Drawing
191
Precision Rail Dual Array Vehicle
192
Precision Rail Dual Array Vehicle Mechanical Drawing
192
Precision Rail Support Post Assembly
193
Spine Plates
194
Precision Rail Straight to Curve, Spine Plates, Mechanical Drawing
194
Precision Rail Curve to Curve, Spine Plates, Mechanical Drawing
195
Precision Rail Straight, no Joint, Spine Plate, Mechanical Drawing
196
Precision Rail Straight, with Joint, Spine Plate, Mechanical Drawing
196
Precision Rail Curve, 180°, no Joint, Spine Plate, Mechanical Drawing
197
Precision Rail Lubrication System
198
Precision Rail Support Lubricator Pump
198
Precision Locator Option
199
Actuator Assembly
199
Precision Locator Actuator Mechanical Drawing
199
Precision Locator Actuator
200
Stand Assembly
201
Standard Precision Locator Stand Mechanical Drawing
201
Precision Locator Stand
202
Adjustable Motor Mount Bracket
203
Adjustable Motor Mount Bracket Mechanical Drawing
203
Pallet
204
Precision Locator Glide Puck with Basic Pallet Mechanical Drawing
204
Precision Locator Tandem Glide Puck with Basic Pallet Mechanical Drawing
205
Electrical Specifications
206
Motors and Switches
206
Magnemover LITE Motor and Switch Power Requirements
206
Straight and Curve Motors
208
Magnemover LITE RS-422 Motor Electrical Connections
208
Magnemover LITE Motor RS-422 Pinouts
209
Magnemover LITE Motor Power Pinouts
209
Magnemover LITE Sync Pinouts
209
Magnemover LITE Ethernet Motor Electrical Connections
210
Magnemover LITE Motor Ethernet Pinout
211
Magnemover LITE Motor Power Pinouts
211
Magnemover LITE Sync Pinouts
212
Switches
213
Magnemover LITE RS-422 Switch Electrical Connections
213
Magnemover LITE Switch RS-422 Pinouts
214
Magnemover LITE Switch Power Pinouts
214
Magnemover LITE Switch Ethernet Pinout
214
Magnemover LITE Ethernet Switch Electrical Connections
215
Magnemover LITE Switch Power Pinouts
215
Magnemover LITE Switch Ethernet Pinout
216
MM LITE Power Supply
217
MM LITE Power Supply Electrical Connections and Indicators
218
MM LITE Power Supply Electrical Connections
218
MM LITE Power Supply Indicators
218
MM LITE Power Supply Fuses
219
MM LITE Power Supply DC Power Pinouts
219
MM LITE Power Supply DC Enable
219
AC Power Cable
220
Motor Power Cables
221
MM LITE DC Power Cables
221
DC Power Cable Pinouts
221
DC Enable
222
DC Enable Jumper Plug
222
DC Enable Circuit
222
DC Enable Jumper
222
Precision Rail Lubrication Pump
223
Precision Rail Optional Lubricator Pump Connections
223
Precision Rail Optional Lubricator Pump Electrical Connections
223
Precision Rail Optional Lubricator Pump Controls
223
Precision Rail Optional Lubricator Pump Indicators
223
Precision Rail Lubrication Pump Connector
224
Precision Rail Lubrication Pump Controls and Indicators
224
Precision Rail Optional Lubricator Pump Control Pinout
224
Precision Locator
225
Precision Locator Electrical Connections
225
Precision Locator Connections
225
Precision Locator Sensor Indicators
225
Precision Locator Sensor Pinout
226
Pneumatic Specifications
227
Air-Cooled Motors
227
Air Cooling
227
Pressurizing
227
Air-Cooled Motor Pneumatic Connections
227
Air-Cooled Motor Pneumatic Connectors
227
Precision Locator
228
Precision Locator Pneumatic Connections
228
Precision Locator Pneumatic Requirements
228
Precision Locator Connections
228
Communication
229
Ethernet Connection
229
TCP/IP Communication - Host Controller to HLC
229
TCP/IP Communication - Node Controller to Motor
230
TCP/IP Communication - Motor to Motor
230
Ethernet/Ip Communication - Host Controller to HLC
230
RS-232 Serial Interface Connection
231
Node Controller to Motor
231
Motor to Motor
232
Ethernet Interface Connection
233
Sync Connection
233
Site Requirements
234
Environment
234
Motors
234
MM LITE Power Supply
234
Precision Locator
234
Magnet Arrays, Pucks, Precision Rail Vehicles
234
Derating at High Altitude
235
Lighting, Site
235
Floor Space and Loading
235
Facilities
235
Service Access
236
Installation
237
Overview
237
Unpacking and Inspection
238
Magnemover LITE Component Packing Checklist Reference
238
Unpacking and Moving
239
Required Tools and Equipment
239
Unpacking and Moving Instructions
239
Transport System Installation
241
Installing Hardware
241
Required Tools and Materials
241
Installation Overview - User-Supplied Mounting
242
Installation Overview - Magnemotion Supplied Mounting
243
Installation Overview - Magnemotion Precision Rails
244
Installation Overview - Magnemotion Precision Locator
246
Stand System Installation
247
Assembling Beams
247
Connecting Beam Sections
247
Installing System Legs
248
Leg on a Single Path Beam Assembly
248
Legs on a Parallel Path Beam Assembly
249
Angle Bracket Assembly
250
Leveling the Magnemover LITE
251
System Leveling
251
Securing the Transport System
252
Bracket Tie-Down
252
Foot Tie-Down
253
Motor Installation
254
Installing Cable Chase Cover Brackets
254
Installing Cable Chase Cover Mounting Brackets
254
Installing Motor Mounts on Motors and Switches
255
Mounting Motors and Switches
256
Installing Motors and Switches
256
Positioning Motors and Switches
257
Motor Mount Reference
257
Align and Secure Motors and Switches
258
Align and Secure Rails
258
Install Standard Switch
259
Install High Payload Switch
260
Align and Secure Railless Motors
261
Verify Motor and Switch Installation
262
Installing Electronics
263
Installing Electronics on the Transport System
263
Mounting Power Supplies
264
Mounting Magnemover LITE Power Supplies
264
Power Supply Mounting
264
Mounting Allen-Bradley Power Supplies
265
Fusing for Allen-Bradley Power Supplies
265
Connecting Motors and Electronics
266
RS-422 Motor Communication
267
Simplified Representation of RS-422 Motor Connections
267
Simplified Representation of RS-422 Merge Switch Connections
267
Ethernet Motor Communication
270
Simplified Representation of Ethernet Motor Connections
270
Simplified Representation of Ethernet Merge Switch Connections
270
Ethernet Motor Communication Cable Connections
271
Digital I/O
273
Installing Motor Power Cables
274
Power Connections
274
Installing Magnet Arrays/Pucks
276
Magnet Array Installation
276
Puck Installation
277
Installing Cable Chase Covers
278
Installing Straight Motor Cable Chase Covers
278
Installing Curved Motor Cable Chase Covers
279
Installing Switch Cable Chase Covers
280
Option Installation
281
Precision Rail Installation
281
Magnemover LITE Railless Motor System
281
Assemble Precision Rail Support Posts
282
Precision Rail Support Post Assembly
282
Precision Rail Support Post to Post Mount Spacing
283
Attach Precision Rail Support Posts to the Beam
284
Attach Precision Rail Support Post Assemblies to Beam
284
Attach Rails to Spine Plates
285
Precision Rail End Identification
285
Attaching Straight Precision Rails to Curved Rails with Adjustment Key
286
Attaching Precision Rail to Spine Plates
287
Precision Rail to Spine Plate Attachment Screws
287
Align and Secure Rails to Spine Plates
288
Tightening Sequence, Straight to Curve Precision Rail Spine Plate
288
Tightening Sequence, Curve to Curve Precision Rail Spine Plate
289
Tightening Sequence, Straight to Straight Precision Rail Spine Plate
289
Tightening Sequence, 180° Curve no Joint Precision Rail Spine Plate
290
Tightening Sequence, Straight Rail No-Joint Precision Rail Spine Plate
290
Secure Spine Plates to Support Posts
291
Install the Precision Rail Vehicles
291
Securing Precision Rail Spine Plates to Support Posts
291
Lubricate the Precision Rails
292
Install the Optional Precision Rail Lubrication Pump System
293
Precision Rail Lubricator System
293
Lubricator System Pump Clearance Distances
294
Initial Lubrication Using the Pump System
295
Lubrication Using the Pump System During Normal Operation
295
Precision Locator Installation
296
Magnemover LITE Precision Locator Option, Standard
296
Install Pallets and Pucks
297
Magnemover LITE Precision Locator Option, Alternate
297
Install the Precision Locators on the Stands
298
Install the Precision Locator Assemblies
298
Install the Motors
298
Install the Pneumatic Controls
299
Precision Locator Pneumatic Connections
300
Install the Covers
301
Teach the Precision Locator Position
301
Facilities Connections
302
Network Connections
302
Network Cable Connections
302
Electrical Connections
303
E-Stop Circuit
305
Interlock Circuit
305
Light Stack Circuit
306
General Purpose Digital I/O
306
Software
307
Software Overview
307
Software Configuration
307
Node Controller Software Installation
308
Motor Software Installation
308
Check-Out and Power-Up
309
System Check-Out
309
Mechanical Checks
309
Facility Checks
309
Pre-Operation Checks
309
System Power-Up
310
Startup Indicators
311
System Testing
313
Operation
315
Overview
315
Theory of Operation
316
Magnemover LITE Transport System Advantages
316
Linear Synchronous Motor Derived from Rotary Motor
316
Motion Control
317
Motor Topology
317
Representation of Stationary Vehicles and Motor Blocks
317
Motor Operation
318
Motor Cogging
319
Motor Blocks
319
Block Acquisition
319
Block Ownership
320
Block Release
320
Representation of Moving Vehicles Per Motor Block
320
Representation of Block Ownership by Vehicle
320
Anti-Collision
321
Safe Stopping Distance
321
Vehicle Movement Profile
321
Thrust Limitations
322
Vehicles in Queue
322
Vehicle Movement Profile Showing Thrust Limitations
322
Vehicle Length through Curves and Switches
323
Locating Vehicles During Startup
323
Moving Vehicles by Hand
323
Electrical System
326
Power Cycle Timing
326
Power-Related Faults
327
Propulsion Voltage Range
327
Power-Related Fault Resolution
328
Node Controllers
329
Node Controller Communication
329
Controls and Indicators
330
Track Display
330
The Graphics Window
330
Synchronization
331
Transport System Wiring Diagram with Synchronization
331
E-Stops
332
Interlocks
332
Faststop
333
Light Stacks
333
Digital I/O
333
Transport System Simulation
334
Configuring a Simulation
334
Running a Simulation
336
Stopping a Simulation
338
Return the System to Normal Operation
338
Precision Rail Operation
340
Setup
340
Operation
340
Precision Locator Operation
341
Setup
341
Basic Operation
341
Operation Using Cylinder Position Sensors
341
Transport System Operation
343
Power-Up
343
Normal Running
343
Shutdown
344
Maintenance
345
Overview
345
Preventive Maintenance
346
Magnemover LITE Preventive Maintenance Schedule
346
General Cleaning
348
Spray Cleaning
348
Glide Puck Cleaning
350
Glide Puck Cleaning
351
Puck Wear Surface Maintenance
352
Glide Puck Wear Indicator
353
Wheeled Puck Cleaning
354
Wheeled Puck Cleaning
355
Wheeled Puck Wear Surface Maintenance
356
Wheeled Puck Wear Point Inspection
357
Tandem Wheeled Puck Wear Point Inspection
358
Cable Connection Inspection
359
Hardware Inspection
359
Transfer Log Files
359
Cleaning Magnet Arrays
360
Clean or Replace the MM LITE Power Supply Air Filter
361
Replacing MM LITE Power Supply Fan Filter
361
Manually Lubricate the Precision Rails
362
Refill the Lubricator on Precision Rail Vehicles
363
Precision Rail Vehicle Lubricator Location
364
Precision Rail Vehicle Lubricator (Front and Rear)
364
Precision Rail Single Array Vehicle Lubrication Portal
365
Refill the Lubrication Pump Reservoir for Precision Rail Systems
366
Adjust Vehicle Bearings
367
Concentric Bearings
368
Eccentric Bearings
368
Precision Rail Vehicle Bearing Adjustment
368
Precision Rail Vehicle Drag
368
Eccentric Bearing Position
369
Precision Locator Maintenance
370
Troubleshooting
371
Initial Troubleshooting
371
Power-Related Troubleshooting
371
Power-Related Troubleshooting
372
Node Controller Troubleshooting
375
Node Controller Related Troubleshooting
375
Communication Troubleshooting
376
Communication-Related Troubleshooting
376
Motion Control Troubleshooting
377
Motion Control Related Troubleshooting
377
Precision Rail Option Troubleshooting
380
Light Stack Troubleshooting
381
Light Stack Related Troubleshooting
381
Contact Rockwell Automation Technical Support
382
Repair
383
Magnemover LITE Repair Procedures
383
Replace RS-422 Motors
385
Remove the Existing Motor
385
Install the New Motor
386
Program RS-422 Motors
387
Replace RS-422 Motors with Ethernet Motors
388
Remove Existing RS-422 Motors
388
Basic RS-422 Loop
388
Basic RS-422 Loop with Motors Removed
388
Install New Ethernet Motors
389
Create/Revise Configuration Files
389
Basic RS-422 Loop with Ethernet Motors Added
389
Upload Configuration Files and Restart
390
Replace Ethernet Motors
391
Remove the Existing Motor
391
Install the New Motor
392
Program Ethernet Motors
393
Replace Motor Rails
394
Replace Motor Guide Rails
394
Replace Switch Rails
396
Replace Switch Guide Rails
396
Separating Magnet Arrays
398
Replace Pucks
399
Remove Pucks
400
Remove Curve Motor Guide Rail
400
Install Pucks
401
Replace Glide Puck Wear Surfaces
402
Remove Plates from Magnet Assembly
404
Adhere Preload Spacer to Underside of Top Plate
405
Replace Tandem Glide Puck Wear Surfaces
406
Disassemble Tandem Puck Assembly
407
Place Tandem Glide Puck in Fixture
407
Remove Tandem Glide Puck Linkage Plate Assembly
408
Reassemble Tandem Puck Assembly
409
Place First Glide Puck in Fixture
409
Place Second Glide Puck in Fixture
410
Attach Tandem Glide Puck Linkage Plate Assembly
411
Replace Wheeled Puck Wear Surfaces, 4-Wheel Pucks
412
Replace 4-Wheel Puck Wear Points
413
Replace Wheeled Puck Wear Surfaces, 2-Wheel Pucks
416
Replace 2-Wheel Puck Wear Points
417
Replace Tandem Wheeled Puck Wear Surfaces
419
Disassemble Tandem Puck Assembly
420
Place Tandem Wheeled Puck in Fixture
420
Remove Tandem Wheeled Puck Linkage Plate Assembly
421
Reassemble Tandem Puck Assembly
422
Place First Wheeled Puck in Fixture
422
Place Second Wheeled Puck in Fixture
423
Attach Tandem Wheeled Puck Linkage Plate Assembly
424
Replace MM LITE Power Supply Fuses
425
MM LITE Power Supply Fuse Locations
425
AC Fuse
426
Open the Power Entry Module
426
Remove the PEM Fuse Module
426
DC Fuses
427
Replace Precision Rail Vehicles
428
Vehicle Orientation
429
Removing Vehicles by Removing Rails
429
Precision Rail Vehicle to Rail Orientation
429
Installing Vehicles with Rails Removed
430
Removing Vehicles Without Removing Rails
430
Installing Vehicles Without Removing Rails
431
Remove Precision Rail Vehicle from Rail
431
Precision Rail Vehicle Eccentric Bearings
432
Install Precision Rail Vehicle on Rail
432
Install/Replace the Lubricators on Precision Rail Vehicles
433
Precision Rail Vehicle Lubricator Locations
434
Precision Rail Vehicle Lubricator
434
Installing or Removing a Precision Rail Lubricator
435
Replace Magnet Arrays on Precision Rail Vehicles
436
Single Array Vehicles
437
Single Array Precision Rail Vehicle Assembly
437
Dual Array Vehicles
439
Dual Array Precision Rail Vehicle Assembly
439
Replace Bearings on Precision Rail Vehicles
442
Precision Rail Vehicle Bearing Locations
443
Replace Concentric Bearings
444
Precision Rail Vehicle Concentric Bearings Disassembly/Assembly
444
Replace Eccentric Bearings
446
Precision Rail Vehicle Eccentric Bearings Disassembly/Assembly
446
Eccentric Bearings Orientation
447
Replace Wear Surfaces on Pallet
448
Remove Precision Locator Pallet from Magnet Assembly
449
Replace Bushings on Pallet
451
Replace Bushings on Precision Locator Pallet
452
Replace Pins on Precision Locator Arms
453
Replace Z-Datums on Precision Locator Stand
455
Replace Z-Datum on Precision Locator Stand
455
Ordering Parts
457
Shipping
458
Packing Procedure
459
Shipping Components
460
Shipping Systems or System Sections
461
Appendix
463
Overview
463
File Maintenance
464
Backup Files
464
Creating Backup Files
464
Restoring from Backup Files
464
Additional Documentation
465
Release Notes
465
Upgrade Procedure
465
Transport System Limits
466
Magnemotion Transport System Limits
466
Glossary
467
Index
475

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