ABB PickMaster Twin - PowerPac Applications Manual page 440

7 Troubleshooting
7.5 Error codes
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Type Description
Error Failed to init queues.
Reason: PickMaster failed to initiate an item queue. The
queue is initiated by setting several RAPID variables. Those
variables must not be removed or changed. The variables
are:
String ItmSrcName
String CnvName
String NonCnvWobjName
Num SourceType
Num SourceIndex
Num TunePosX
Num TunePosY
Num TunePosZ
Num FollowTime
Num Vtcp
Num OffsZ
Num VacActDelay
Num VacRevDelay
Solution: Ensure that all variables exist and are of the correct
type (string or num etc.) in the RAPID program or in the PPA
sys module (ppasys.sys).
Error Failed to synchronize the time on the robot controller with
the PickMaster compute
Error There is no Rapid program defined for a robot controller when
starting a project.
Reason: Attempt to start a project without having configured
which Rapid program to use for a robot controller.
Solution: Select a Rapid program to use for the robot control-
ler in question and restart the project.
Error Failed to flush item source queue (ItmSrcCnvxx). C0040403:
No response from the controller.
Reason: For large robots where working range is large, CPU
takes more time for indexing it because of
GetReachableTarget functionality.
Solution: The accuracy of the release zone (indexed working
range) associated with the function UseReachableTargets
can be adjusted from 0% to 100% with a new process system
parameter, Reach Zone Accuracy, in Type Conveyor.
Default value is 100%. To make CPU load less make this
value zero or very low. If the UseReachableTargets function-
ality is not used, it may be turned off by setting the Reach
Zone Accuracy value to 0.
Error Not connected to controller.
Reason: The communication with the controller could not be
completed.
Error Unexpected error when using ABB Industrial Robot Commu-
nication Runtime to communicate with controller.
Reason: See error log for more information.
Error Unexpected robot error.
Reason: See error log for more information.
Error Failed to get write access to controller.
Application manual - PickMaster® Twin - PowerPac
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3HAC064218-001 Revision: B