KEB COMBIVERT F5 MULTI Applications Manual
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KEB COMBIVERT F5 MULTI Applications Manual

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APPLICATION
MANUAL
KEB COMBIVERT
F5-MULTI / SERVO 2.7
Charge 40,- EURO
05/2004
Part.No.: 00.F5.MEA-K270

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Summary of Contents for KEB COMBIVERT F5 MULTI

  • Page 1 APPLICATION MANUAL KEB COMBIVERT F5-MULTI / SERVO 2.7 Charge 40,- EURO 05/2004 Part.No.: 00.F5.MEA-K270...
  • Page 2 Introduction General Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 3 3. Hardware Description of hardware, technical data of the inverter as well as connection of power and control terminals. The basic operation of the KEB COMBIVERT like password input, parameter and set 4. Operation selection. 5. Parameter A list of all parameters classified according to parameter groups.
  • Page 4 Introduction Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 5 1.1.2 Preface ......... 13 Summary Hardware Operation Parameter Functions Start-up Special Operation Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-M / S 18.05.04...
  • Page 6 Introduction General Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 7 1.1.1 Table of Contents ..............1.1.7 1.1.2 Preface ................1.1.13 Overview ....................2.1.3 Product Description ................2.1.3 2.1.1 Features of KEB COMBIVERT ..........2.1.3 2.1.2 Function Principle ............... 2.1.3 2.1.3 Application as directed ............2.1.4 2.1.4 Type Code ................2.1.5 2.1.5...

  • Page 8: Table Of Contents

    Lower and Upper Limit ............6.2.8 6.2.9 Selection Set Point-/Auxiliary Input (An.30) ......6.2.9 6.2.10 Brief Description Analog Outputs ........6.2.10 6.2.11 Output signals ..............6.2.11 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 9 6.4.9 Used Parameters ............... 6.4.18 Voltage-/Frequency Characteristic Adjustment ....... 6.5.3 6.5.1 Control Type (ud.2) and Max Frequency Mode (only F5-B).. 6.5.3 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-M / S 18.05.04...
  • Page 10 6.8.10 Used Parameters ..............6.8.9 Special Functions ................6.9.3 6.9.1 DC-Braking ................. 6.9.3 6.9.2 Energy Saving Function ............6.9.5 6.9.3 Motor Potentiometer Function ..........6.9.7 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 11 After unpacking the Goods ..........7.1.3 7.1.2 Installation and Connection ..........7.1.3 7.1.3 Checklist prior to Start-up ............ 7.1.4 Initial Start-up ..................7.2.3 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-M / S 18.05.04...
  • Page 12 11.2.9 Speed Setting via Bus ............11.2.5 11.2.10 Used Parameters ............... 11.2.6 Annex ....................12.1.3 12.1 Search and Find ................12.1.3 12.1.1 Index ................. 12.1.3 12.1.2 KEB- Worldwide ..............12.1.7 12.1.3 Domestic Representations ..........12.1.9 Chapter Section Page Date Name: Basis ©...
  • Page 13 (see picture 1.1.2). Picture 1.1.2 Entire parameter pool User menu (CP-Parameters) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-M / S 18.05.04...
  • Page 14 Introduction Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 15 Summary 1. Introduction 2.1.1 Features of 2. Summary Product Description KEB COMBIVERT ....3 2.1.2 Function Principle ....3 2.1.3 Application as directed ... 4 2.1.4 Type Code ......5 3. Hardware 2.1.5 Validity of Specifications ..6 2.1.6 Unit Sizes 230V-Class .... 6 2.1.7 Unit Sizes 400V-Class ....
  • Page 16 Summary Product Description Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All Rights reserved KEB COMBIVERT F5...
  • Page 17 Autoboost Overview Prog. Operator menu 2.1 Product Description DC-braking 8 parameter sets PID-controller 14 parameter groups 2.1.1 Features of KEB Speed search COMBIVERT Software In-/Outputs Encoder interface Jogging-function (prog.) 2 prog. relay outputs COMBIVERT Electr. motor protection 8 prog. digital inputs Slip compensation 2 prog.
  • Page 18 Summary Product Description 2.1.3 Application as directed The KEB COMBIVERT is a frequency inverter with DC-voltage link. It works according to the principle of the pulse-width modulation and serves exclusively for the stepless speed control of three-phase AC motors. The unit has been developed subject to the relevant safety standards and is manufactured with the highest demands on quality.
  • Page 19 FI in the 1. and 2. place: unit size at Servos: motor identification / motor dimension wide 1) GTR 7: brake transistor 2) PFC: Power Factor Control Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 04.05.04 KEB COMBIVERT F5...
  • Page 20 7) The temperature range is only valid for the control circuit. For the power circuit the temperature range is depending on the control cabinet installation and the cooling system. 8) 31.F5 only watercooled. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All Rights reserved KEB COMBIVERT F5...
  • Page 21 7) The temperature range is only valid for the control circuit. For the power circuit the temperature range is depending on the control cabinet installation and the cooling system. 8) 31.F5 only watercooled. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 04.05.04 KEB COMBIVERT F5...
  • Page 22 7) The temperature range is only valid for the control circuit. For the power circuit the temperature range is depending on the control cabinet installation and the cooling system. 8) 31.F5 only watercooled. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All Rights reserved KEB COMBIVERT F5...
  • Page 23 7) The temperature range is only valid for the control circuit. For the power circuit the temperature range is depending on the control cabinet installation and the cooling system. 8) 31.F5 only watercooled. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 04.05.04 KEB COMBIVERT F5...
  • Page 24 7) The temperature range is only valid for the control circuit. For the power circuit the temperature range is depending on the control cabinet installation and the cooling system. 8) 31.F5 only watercooled. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All Rights reserved KEB COMBIVERT F5...
  • Page 25 7) The temperature range is only valid for the control circuit. For the power circuit the temperature range is depending on the control cabinet installation and the cooling system. 8) 31.F5 only watercooled. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 04.05.04 KEB COMBIVERT F5...
  • Page 26 7) The temperature range is only valid for the control circuit. For the power circuit the temperature range is depending on the control cabinet installation and the cooling system. 8) 31.F5 only watercooled. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All Rights reserved KEB COMBIVERT F5...
  • Page 27 If the permissible current is exceeded a PT1-element (τ =280ms) starts, after its sequence of operation the error E.OL2 is triggered. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 04.05.04 KEB COMBIVERT F5...
  • Page 28 Summary Product Description Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All Rights reserved KEB COMBIVERT F5...
  • Page 29 3.1.12 Voltage output ......8 6. Functions 7. Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 30 Hardware Control Cards Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 31: Survey

    1 ms Suitable for Housing size >= D 1) only for open loop control operation 2) only for closed loop control operation Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 32: Housing Size D - E

    X3A and X3B. 9-pole Sub-D Socket OPTION 15-pole Sub-D Socket Connection Incremental Encoder Connection Control Terminal Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 33: Terminal Strip X2A

    Relay 2 /NO contact see chapter 6.3.11...6.3.17 Relay 2 /NC contact max. 30 V DC, 1 A Relay 2 /switching contact FLC Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 34: Connection Of The Control

    *) Connect potential equalizing line only if a potential difference of > 30 V exists between the controls. The internal resistance is reduced to 30 kΩ. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 35: Digital Outputs

    In case of inductive load on the relay outputs a protective wiring must be provided 3.1.10 Relay Outputs (e.g. free-wheeling diode)! 24 25 26 27 28 29 max.30VDC 0,01...1A Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 36: Analog Outputs

    Do no exceed the maximum output current of 100 mA. 18 19 20 21 22 23 approx ca. 24 VDC / max. 100 mA Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 37 4.1.7 Resetting of Peak Values ..5 4.1.8 Acknowledgement of Status Signals ........5 7. Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All Rights reserved 04.05.04...
  • Page 38 Operation Fundamentals Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 04.05.04 All Rights reserved...

  • Page 39: Operation

    A conveyor belt shall be used with 3 different speeds. A parameter set is programmed for each „speed“ ... acceleration, deceleration etc. can be adjusted individually. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All Rights reserved 04.05.04...

  • Page 40: Selection Of A Parameter

    (F). However, the drive must not start yet, first the rotation direction reverse has to be selected and confirmed with ENTER (point disappears). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 04.05.04 All Rights reserved...

  • Page 41: Resetting Of Error Messages

    For example, after copying a set the display shows „PASS“ to indicate that the action of Status Signals was carried out without error. These status signals must be acknowledged with ENTER. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All Rights reserved 04.05.04...
  • Page 42 Operation Fundamentals Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 04.05.04 All Rights reserved...
  • Page 43 4.2.3 Changing of Password Level . 4 5. Parameter Drive-Mode 6. Functions 7. Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 04.05.04 KEB COMBIVERT F5...
  • Page 44 Operation Password Structure Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All Rights reserved...
  • Page 45 Password Structure Operation The KEB COMBIVERT is provided with extensive password protection. The diffe- 4.2 Password rent passwords are used to Structure - change the operating mode - set a write protection - activate the Service-Mode - switch to the Drive-Mode...

  • Page 46: Passwords

    FUNCT SPEED START START Example 1: Switching from application START ENTER mode to the CP-read-only mode FUNCT SPEED Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All Rights reserved...
  • Page 47 4.3.6 Special Adjustments ..... 13 4.3.7 Factory Settings ....22 7. Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 48: Cp-Parameter

    Operation CP - Parameter Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 49: Operation In Cp-Mode

    CP-Mode Adjustment of Adjustment of FUNCT parameter number parameter value SPEED STOP STOP START START Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 50: Factory Setting

    0...74 do.3 CP.35 proh. rot. stopping mode 0...6 pn.7 CP.36 E. EF stopping mode 0...6 pn.3 LTK: depending on power circuit Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 51 The given tolerances (see parameter description) refer to the respective maximum values with the dimensioning KEB COMBIVERT: Motor = 1:1. Dependent on the data from the motor manufacturer, larger tolerances at the torque displays are possible, due to the usual variations in the machine parameters and temperature drifts.

  • Page 52: Password Input

    = 0 V, drive is not controlled. "Low Speed" no rotation preset, modulation switched off, output voltage = 0 V, drive is not controlled. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 53 Because of normal type differences and temperature deviations of the motors, tolerances of up to 30% are possible in the base speed range (see reference on page 4.3.4). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 54: Basic Adjustment Of The Drive

    Speed control (regulated operation) Torque control (regulated operation) Adjustment range: F5-M: 0(off)...63 / F5-S: 4...5 Resolution: Factory setting: F5-M: 0 (off) / F5-S: 4 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 55 Adjustment of the rated motor frequency according to the name plate. The factory DSM rated frequency setting depends on the motor. Adjustment range: 0,0...1600,0 Hz Resolution: 0,1 Hz Factory setting: Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 56 Adjustment of the motor winding inductance according to the data sheet. The factory F5-SERVO: setting depends on the motor. Motor winding inductance Adjustment range: 0,01...500,00 mH Resolution: 0,01 mH Factory setting: Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 57 When the motor, during continuous operation, drives with low speed and too high voltage it can lead to an overheating of the motor. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 58 Adjustment range: 0Ö2 Resolution: Factory setting: When control release is active the adjustment was not completed. "nco" appears in the display! Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 59 CP.20 as well. The adjustment values of known motors of the KEB COMBIVERT S4 series must be multiplied by the pole-pair number of the motor. The lower 16 bits of the result must be entered in CP.20.

  • Page 60: Special Adjustments

    (e.g. defective encoder) the actual speed may exceed these limits. Adjustment range: 0...4000 rpm Resolution: 0,125 rpm Factory setting: 2100 rpm Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 61: Factory Settings

    = 1 s ∆ t CP.25 = ññññ x 1000 rpm ñññññññññ x 1000 rpm = 2 s ∆ n 500 rpm Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 62 = 1 s ∆ t CP.26 = ññññ x 1000 rpm ññññññññ x 1000 rpm = 2 s ∆ n 500 rpm Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 63 +n [rpm] t1 = S-curve time (CP.27) t2 = Acceleration time (CP.25) t3 = Deceleration time (CP.26) t [s] -n [rpm] Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 64 Because of normal type differences and temperature deviations of the motors, tolerances of up to 30% are possible in the base speed range (see reference on page 4.3.5). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 65 At switching frequencies above 4 kHz pay absolute attention to the max. motor line length in the technical data of the chapter 2.1. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 66 Driver voltage active (safety-relay) 71-72 Only application-mode Only application-mode Switching level of CP.33 = 100; Switching level of CP.34 = 4 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 67 Quick stopping/holding toruqe at speed 0 present No effect on the drive; - inapplicable - ! Fault is ignored ! Adjustment range: 0...6 Resolution: Factory setting: Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 68: Factory Settings

    30/400V 1490 535,0 0,88 315,0 2018,55 1.938,63 31/400V 1490 623,0 0,85 355,0 2274,87 2.566,84 32/400V 1490 710,0 0,84 400,0 2563,24 3.012,88 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 69 15,5 3000 9,90 3,40 16/400V F1.SM.000-3400 20,0 3000 13,80 7,00 17/400V F2.SM.000-3400 31,0 3000 20,60 3,60 18/400V F3.SM.000-3400 3000 22,90 1,70 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 70 Operation CP - Parameter Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 71 4.4.6 Leaving the Drive-Mode ..5 7. Start-up 4.4.7 Further Settings ..... 5 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 72: Drive-Mode

    Operation Drive-Mode Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 73: Adjustment Possibilities

    Drive-Mode Operation The Drive-Mode is a special operating mode of the KEB COMBIVERT. It allows an 4.4 Drive-Mode easy manual start-up. To activate the Drive-Mode enter the password Ñ500ì in ëCP.0í or ëud.0í. Following settings are possible: ñ Stop / Start / Run 4.4.1 Adjustment...

  • Page 74: Rotation Setting

    STOP STOP Start ud. 9 = 2 or 3 START START START ENTER FUNC. ENTER FUNC. SPEED SPEED STOP STOP STOP Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 75: Leaving The Drive-Mode

    To avoid undefined conditions, it must be ensured that the minimum speeds (oP.6, oP.7) is set to 0 rpm at the values ud.9 bit 2, 3 = 1 or 2 . Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 17.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 76 Operation Drive-Mode Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 77 5.1.5 Parameter Listing F5-G ... 7 7. Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 18.05.04 KEB COMBIVERT F5-M / S...
  • Page 78 Parameter Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 79: Parameter

    Parameter The frequency inverters KEB COMBIVERT F5-GENERAL and F5-BASIC contains 16 Parameter (>= D=housing 17) fixed, one free-to-define parameter group. We have already learned about the free-to-define group (CP). In the fixed parameter groups the parameters are 5.1 Parameter combined function-related.

  • Page 80: F5-Basic Control

    3 DASM rated power aa24 evaluation para 11 ec 0 encoder 1 interface aa25 evaluation para 12 ec 1 encoder 1 (inc/r) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 81: D-Housing

    (except In.8 / In.9 and ud.5) and functions, that are described in this Control >= D- instruction manual. housing Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 18.05.04 KEB COMBIVERT F5-M / S...
  • Page 82 Parameter Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 83: Parameter Listing

    100,0 6.2.12 an51 ANOUT4 offset Y 0A33 - C - G M S - - - - - -100,0 100,0 6.2.12 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 18.05.04 KEB COMBIVERT F5-M / S...
  • Page 84 28 inv. flags for R2 0C1C B C g G M S - - P E - 0 6.3.17 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.05.04 All Rights reserved KEB COMBIVERT F5-G / C / B...
  • Page 85 6.1.21 in.15 customer no. low 0E0F B C g G M S A R - - - 65535 6.1.21 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 10.05.04 KEB COMBIVERT F5-G / C / B...
  • Page 86 52 motorpoti value 03 34 B C g G M S A - P - - -100,00 100,00 0,01 0,00 6.9.9 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.05.04 All Rights reserved KEB COMBIVERT F5-G / C / B...
  • Page 87 4 encoder 1 frequency 02 04 - - - G - - A R - - V -400 0,0125 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 10.05.04 KEB COMBIVERT F5-G / C / B...
  • Page 88 21 ctrl. display norm 08 15 B C g G M S A - P E - 0 1791 6.13.6 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.05.04 All Rights reserved KEB COMBIVERT F5-G / C / B...
  • Page 89 05 13 - - - G - - A - - - - 6.5.5 uf 20 KI Offset-Control 0514 - - - - - - - - - - - 32767 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 10.05.04 KEB COMBIVERT F5-G / C / B...
  • Page 90 Parameter Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 91 6.11 Posi-, Synchronous Control and Contouring Mode 6.12 Technology Controller 9. Error Assistance 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 92 Functional Desription Operating and Unit Data Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...

  • Page 93: Functional Description

    34 ANOUT1 post ampl. disp. ru. 80 digital output state ru. 35 ANOUT2 pre ampl. disp. ru. 81 active power Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...

  • Page 94: Summary Of In-Parameter

    Sy. 50 control word low Sy. 51 status word low Sy. 52 set speed value Sy. 53 actual speed value Sy. 56 start display address Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...

  • Page 95: Explanation To Parameter Description

    " " " " " not programmable Parameter ! ! ! ! ! writable " " " " " readable-only Parameter address Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...

  • Page 96: Description Of Ru-Parameter

    The indicated actual frequency corresponds to the rotary field frequency given out at the inverter output. The representation is the same as at ru.1. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 97 The displayed value corresponds to the current set torque . ru.12 Actual torque display Adr. !ud.2! default 020Ch 0,01 10000 -10000 The displayed value corresponds to the current actual torque. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 98 The disconnection of the inverter also results in a clearing of the memory. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 99 The disconnection of the inverter also results in a clearing of the memory. ru.20 Output voltage Adr. default 0214h Display of actual output voltage. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 100 (ru.21) a certain decimal value is given out for each digital input. If several inputs are set then the sum of their decimal values is displayed (see Chapter 6.3 ÑDigital Inputsì). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 101 Bit -No. Decimal value Output flag 0 flag 1 flag 2 flag 3 flag 4 flag 5 flag 6 flag 7 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 102 021Ah The KEB COMBIVERT can fall back on 8 internal parameter sets (0-7). Through corresponding programming the inverter can independently change parameter sets and is thus able to drive different operating modes. This parameter shows the parameter set, with which the inverter is currently running. Independent of it another parameter set can be edited by bus (also see chapter 6.8).
  • Page 103 This parameter shows the value of the analog signal in percent on the optional input AN3 after passing the characteristic amplifier. The range of indication is limited to ±400 % (also see Chapt. 6.2 ÑAnalog inputsì). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 104 -100 0,01 The motorpoti-function in the KEB COMBIVERT imitates a mechanical, motor operated potentiometer. The control occurs via 2 programmable inputs (Ñpoti upì and Ñpoti downì). The display is limited by oP.53/54. The adjustment of the motorpoti is done with the parameters oP.50...oP.59 (also see Chapt. 6.9.3 ÑMotorpotiì). By way of the bus the motorpoti can be set to any chosen value between -100...100%.
  • Page 105 The programming of the counter is done with the parameters LE.17...LE.21 (also see Chapt. 6.9.4 ÑTimerì). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 106 Actual torque limit gen. Adr. default 0230h 10000 0,01 -10000 This parameter displays the currently adjusted set torque limit for generatoric operation. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 107 Set position Adr. default 0238h 2147483647 -2147483648 ru.56 displays the absolute set position in increments. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 108 Distance reference - zero point Adr. default 0245h -2147483648 -2147483647 This parameter displays the distance to the zero signal after relieving the reference switch. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 109 To protect servo motors in the field weakening range against countervoltages, an EMF-dependent speed must not be exceeded. The calculated value is placed in front of all other limits. It is displayed in ru.78. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 110 -400,00 400,00 0,01 0,01 ru.81 displays the current active power of the inverter. In regenerative operation the negative values are displayed. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...

  • Page 111: Description Of In-Parameter

    Display of rated inverter current in A. The value is determined from the power circuit identification (LTK) and cannot be changed. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 112 Display of software date. The value incorporates date, month and year, at that only the last number of the year is indicated. Example: Display= 2102.0 Date = 21.02.2000 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 113 0E18h In.24 shows the error that occurred last, E. UP is not stored. The error messages are described in chapter 9.1. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 114 The error counters (for E.OC, E.OL, E.OP, E.OH, E.OHI) state the total number of the different error types that occurred. In.31 KEB - Hiperface Adr. default 0E1Fh 65535 In.31 shows the version of the KEB - Hiperface. In.32 Interface Softwaredatum Adr. default 0E20h 65535 In.32 shows the date of the interface software.

  • Page 115: Description Of Sy (System) - Parameter

    If problems occur during the data transmission, select a baudrate up to max. 38400 baud. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 116 16 bit parameters control word high (Sy.41) and Control word low (Sy.50). The status word is bit-coded. The description of the individual bits is found in Chapter 11.2.7. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 117 16 bit parameters status word high (Sy.42) and status word low (Sy.51). Das Steuerwort ist bitcodiert. The status word is bit-coded. The description of the individual bits is found in Chapter 11.2.7. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 118 If this parameters is available in the CP-Mode, the setting becomes effective there. Otherwise CP.0 is indicated as start parameter. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-M / S 12.05.04 All Rights reserved...
  • Page 119 6.2.16 Digital Settings ..... 13 6.13 CP-Parameter Definition 9. Error Assistance 6.2.17 Used Parameters ....14 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 04.05.04 KEB COMBIVERT F5...

  • Page 120: Analog In- And Outputs

    Functional Description Analog In- and Outputs Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...

  • Page 121: Analog Inputs

    An. 16 AN2 Offset X ru. 31 AN3 Display before amplification An. 17 AN2 Offset Y ru. 32 AN3 Display after amplification An. 18 AN2 Lower limit Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 04.05.04 KEB COMBIVERT F5...

  • Page 122: Interface Selection

    Following values can be defined: (An.20) Value Function Analog value from the optional analog input (default) Analog value via the terminals of AN1 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...

  • Page 123: Interference Suppression Filter

    (An.2 / 12 / 22 = 1) must be switched on under An2 / 12 An.23) / 22 and the selected input must be activated. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 04.05.04 KEB COMBIVERT F5...

  • Page 124: Zero Point Hysteresis

    -10% Value range Input Parameter Value range Resolution Default value An.4 0...±10% 0,1% 0,2% An.14 0...±10% 0,1% 0,2% An.24 0...±10% 0,1% 0,2% Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...

  • Page 125: Amplifier Of The Input Characterstic

    (rotation direction = ±analog) -100% 100% -100% 100% In corresponds to-100% Out 50% In corresponds to 0% Out 100% In corresponds to 100% Out -100% -100% Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 04.05.04 KEB COMBIVERT F5...

  • Page 126: Lower And Upper Limit

    An.29 AN3 upper limit Fig. 6.2.8 Limiting of the analog signal 400% An.9 / An.19 / An.29 -400% 400% An.8 / An.18 / An.28 -400% Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...

  • Page 127: Selection Set Point-/Auxiliary Input (An.30)

    AN2 (ru.30) (default) 4096 Percental setpoint value (op.5) 6144 Motorpoti (ru.37) 8192 Process controller output (ru.52) 11240 AN3 (ru.32) x: not for control card BASIC Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 04.05.04 KEB COMBIVERT F5...

  • Page 128: Brief Description Analog Outputs

    Functional Description Analog In- and Outputs The KEB COMBIVERT has three programmable analog outputs (ANOUT1...4). Para- 6.2.10 Brief Description meters An.31 and An.36 allow the selection of one size each which is given out at the Analog Outputs outputs X2A.5 / 6. The third and fourth analog output (An.41/47) is not led to the terminal strip, it can be output as switching condition 42, e.g.

  • Page 129: Output Signals

    0...±100 Hz/±3000 min -1 2) absolute speed reference variable ru.2 0...100 Hz/1000 min -1 2) dependent of inverter rated current (In.1) dependent of ud.2 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 04.05.04 KEB COMBIVERT F5...

  • Page 130: Analog Output / Display

    100% the analog signal. 0% correspond to 10V at the output An.33 An.34 100% correspond to 0V at the output -100% 100% -100% Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...

  • Page 131: Period Anout3 (An.46)

    For that purpose the value Ñ8 digital settingì must be adjusted as process vari- Digital Settings able. The setting is done within the range ±100 %. (An.32/37/42/48) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 04.05.04 KEB COMBIVERT F5...

  • Page 132: Used Parameters

    0,1 % -400,0 % An.9 0A09h -400,0 % 400,0 % 0,1 % 400,0 % An.10 0A0Ah An.11 0A0Bh An.12 0A12h An.13 0A13h 4095 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...
  • Page 133 -100,0 % 100,0 % 0,1 % 0,0 % An.46 0A2Eh 240 s An.47 0A2Fh An.48 0A30h -100,0 % 100,0 % 0,1 % 0,0 % Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 04.05.04 KEB COMBIVERT F5...
  • Page 134 0A32h -100,0 % 100,0 % 0,1 % 0,0 % An.51 0A33h -100,0 % 100,0 % 0,1 % 0,0 % An.52 0A34h 240 s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...
  • Page 135 6.3.23 Output Terminal Status ..18 6.3.24 Hardware output allocation ... 18 6.3.25 Example ....... 19 6.3.26 Used Parameters ....20 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...
  • Page 136 Functional Description Digital In- and Outputs Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...

  • Page 137: Digital In- And Outputs

    6.3 Digital In- and Outputs 6.3.1 Summary The KEB COMBIVERT has 8 external digital inputs and 4 internal inputs (IA...ID). All inputs can be assigned to one or several functions. Description Digital Coming from the terminal strip it can be defined with parameter di.0 (not at F5-B),...
  • Page 138 X2A.13 IA (Internal input A) none IB (Internal input B) none 1024 IC (Internal input C) none 2048 ID (Internal input D) none Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...

  • Page 139: Terminal Status (Ru.21)

    X2A.13 IA (Internal input A) none IB (Internal input B) none 1024 IC (Internal input C) none 2048 ID (Internal input D) none Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...

  • Page 140: Strobe-Dependent Inputs (Di.6, Di.7, Di.8)

    1024 IC (Internal input C) none 2048 ID (Internal input D) none * No function at di.8, as the control release works static. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...
  • Page 141 Fig. 6.3.8.b Static Strobe Mode 1 (di.7=1) Signal at terminals Strobe input Input status Fig. 6.3.8.c Static Strobe Mode 2 (di.7=2) Signal at terminals Strobe input Input status Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...

  • Page 142: Input Status (Ru.22)

    IB prog.function Value Function PS.11 Reset Master/Slave Difference / input selection PS.13 Set reference point / input selection PS.36 Teach position / input selection Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...
  • Page 143 * no function at F5-G/B The input ST is assigned by hardware means with the function „control release“. Further functions can be adjusted only „additionally“. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...
  • Page 144 An.13 An.23 di. 9 di. 24...35 1024 LE.17 LE.19 2048 LE.22 LE.24 PS.2 PS.3 PS.10 PS.18 PS.19 PS.29 * no function at F5-G/C/B Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...

  • Page 145: Summary Description - Digital Outputs

    Internal output OD > 1 > 1 ru.80 digital ru.23 Output ru.24 Status ru.25 Output condition status of output flags terminal Status output state Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...

  • Page 146: Output Signals

    The filter time is adjustable within the range of 0 (off)...1000 ms. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...

  • Page 147: Switching Conditions (Do.0

    Actual torque > level (only F5-M/S) AN1 on output of characteristic amplifier > level; without sign evaluation AN2 on output of characteristic amplifier > level; without sign evaluation Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...
  • Page 148 If the positioning is completed, the output is reset (Posi module at F5-M/S). Absolute control difference of the external PI controller > Level Driver voltage activ (driver relay) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...
  • Page 149 To learn more about the adjustment possibilities as well as the performance of the Pn.16 appropriate drive please refer to Chapter 6.7 „Protective functions“. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...

  • Page 150: Inverting Of Switching Conditions For Flags (Do.8

    1 Bit 0 Flag 0 > 1 do.17 & 1 Bit 1 Flag 1 > 1 do.23 & 1 Bit 7 Flag 7 > 1 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...

  • Page 151: Inverting Of Flags (Do.25

    X2A.24...26 Relay output > 1 X2A.27...29 Relay output Internal output Internal output do.40 Internal output & 1 Bit 7 Internal output > 1 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...

  • Page 152: Inversion Of Outputs (Do.42)

    Default 0 + 1 0 O1 (terminal X2A.18) 2+3 0 O2 (terminal X2A.19) 4+5 0 R1 (terminal X2A.24...26) 6+7 0 R2 (terminal X2A.27...29) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...

  • Page 153: Programming Example

    Set do.28 to „0“ (no inverting) The setting of do.41 is independent for this example, as only one condition is set at do.36. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...

  • Page 154: Used Parameters

    0B16h di.24 0B18h di.25 0B19h di.26 0B1Ah di.27 0B1Bh di.28 0B1Ch di.29 0B1Dh di.30 0B1Eh di.31 0B1Fh di.32 0B20h di.33 0B21h di.34 0B22h Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...
  • Page 155 0C16h do.23 0C17h do.24 0C18h do.25 0C19h do.26 0C1Ah do.27 0C1Bh do.28 0C1Ch do.29 0C1Dh do.30 0C1Eh do.31 0C1Fh do.32 0C20h do.33 0C21h Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...
  • Page 156 LE.17 0D11h 4095 LE.19 0D13h 4095 LE.22 0D16h 4095 LE.24 0D18h 4095 ru.21 0215h 4095 ru.22 0216h 4095 ru.23 0217h Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...
  • Page 157 4095 Fr.11 090Bh 4095 An. 3 0A03h 4095 An.13 0A0Dh 4095 An.23 0A17h 4095 cn.11 070Bh 4095 cn.12 070Ch 4095 cn.13 070Dh 4095 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.03...
  • Page 158 Functional Description Digital In- and Outputs Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.03 KEB COMBIVERT F5 All rights reserved...
  • Page 159 6.11 Positioning and Synchronous Control 6.12 Technology Controller 9. Error Assistance 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 160 Functional Desription Setpoint- and Ramp Adjustment Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 161: Setpoint-, Rotation- And Ramp Adjustment

    6.4 Setpoint-, Rotation- and Ramp Adjustment 6.4.1 Brief Description The setpoint values of the KEB COMBIVERT F5 can be preadjusted analog as well as digital. The AUX-function adds or multiplies an analog setpoint to/with other setpoint settings. The setpoint and rotation selection links the different setpoint sources with the possible sources of rotation direction.

  • Page 162: Reference Source Op.0

    / oP.7 and oP.10 / oP.11 can be adjusted via digital inputs (see 6.9.3 ÑMotorpoti functionì). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 163 16 bits is increased by 1, so a fine value results in the midrange. Example oP.0 = 10 oP.64 = 100 Hz Resolution factor = 80 Hz oP.63 = 150994 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 164 If a higher value is selected for the lower limit than for the upper limit, the function is also not active. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 165: Rotation Source

    Setpoint Setpoint Setpoint Setpoint adjustment adjustment Digital rotation adjustment (oP.2) oP.2 Display Setpoint rotation Standstill (Low Speed) Forward (Forward) Reverse (Reverse) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 166 In the case of rotation selection run/stop and forward/reverse (oP.1= Ñ4ì or Ñ5ì) the inputs determined with oP.60 and oP.61 work as follows: X2A.14 X2A.15 Revers Forward Input Run/Stop Function Run/Stop Forward Reverse Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 167 If Run/Stop shall be preset via the control word, oP.2 must be set to Ñ0ì , The terminals F/R must not be wired (OR-operation of terminal oP.2 and Sy.50). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 168: Rotation Source Op.1

    Setpoint- and Ramp Adjustment 6.4.4 Fixed values The KEB COMBIVERT supports up to 3 fixed values for each parameter set, which can be selected via two digital inputs. With oP.19 and oP.20 the inputs required (oP.18...23) for the selection are defined (also see ÑDigital inputsì Chapt. 6.3.10). The rotation direction source for fixed value mode is defined with oP.18.
  • Page 169 Fixed value 1...3 The three fixed values oP.21...23 are set-programmable and can be adjusted in the (oP.21, oP.22, oP.23) range of -4000...4000 rpm. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 170: Setpoint Limits

    If the value ÑForì is adjusted in oP.15, then the absolute maximal speed of oP.14 is valid for both directions of rotation. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 171: Setpoint Calculation

    Absolute setpoint adjustment Terminal strip (analog setpoint) Keyboard/Bus absolute Keyboard/Bus in % Set speed value SY.52 Motorpoti Speed measurement Technology controller Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 172: Ramp Generator

    =ó ó ó ó ó ó ó ó ñ ñ ñ ñ ñ ñ ñ ñ = 4 , 5 s 1000 rpm -100 rpm Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 173 As a result the adjusted ramp time is extended by oP.32. Total acceleration time = oP.28 + oP.32 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 174: Limiter (Op.40 / Op.41)

    Fig. 6.4.9.a Forward acceleration with constant ramp time n _ s o l l f_soll f_ist n _ i s t t_rampe t_rampe t_rampe t_rampe t_rampe Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 175 If the mode constant time is activated for a ramp, then the s-curve function is deactivated for this ramp. The ascent is limited to minimum 1000 rpm (dep. on ud.2) / 4800 s. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 176 1.024. Example: desired ramp time = 10 s adjsuted ramp time = 10 s / 1.024 = 9.77 s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 177: Used Parameters

    -16000 rpm 16000 rpm 1 rpm 0 rpm oP.62 033Eh oP.63 033Fh -2^31-1 2^31-1 oP.64 0340h n * 400 n * 0,0125 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 178 0344h -4000 min 4000 min 0,125 min 0 min SY.52 0034h - -16000 min 16000 min 1 min 0 min Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 179 6.10 Encoder Interface 6.11 SMM, Posi, Synchron, CTM 6.12 Technology Control 9. Error Assistance 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 180 Functional Description U/f-Characteristic Adjustment Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 181: Voltage-/Frequency Characteristic Adjustment

    • the EMK constant for synchronous motors can be default up to 32 kV / 1000 min that means rated speeds of the motors up to 12,5 min Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...

  • Page 182: Rated Frequency (Uf.0) And Boost (Uf.1)

    Fig. 6.5.4 Delta Boost 100% uF.4 = 0.0...25.5 %; Default = 0 % uF.5 = 0.00...10.00 s; Default = 0 s uF.4 uF.1 uF.5 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 183: Voltage Stabilization (Uf.9)

    PT1-time constant Function off 2 ms 4 ms 8 ms 16 ms 32 ms 64 ms 128 ms 256 ms 512 ms 1024 ms Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...

  • Page 184: Maximal Voltage Mode (Uf.10)

    The current switching frequency is indicated in the parameter ru.45, the max. switching frequency in In.3 and the switching carrier frequency in In.4. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 185: Used Parameters

    0,01 s 0,00 s uF.9 0509h 649 V; 650: off 650:off uF.10 050Ah uF.11 050Bh PU-Id PU-Id PU-Id: Power unit Identification uF.19 0513h Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 186 Functional Description U/f-Characteristic Adjustment Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 187 6.12 Technology Controller 6.6.13 Used Parameters ....16 9. Error Assistance 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 188 Functional Desription Motor Data and Controller Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 189: Motor Data And Controller

    400 V / 28,5 A for star connection. It doesnít matter that for example the rated output voltage of the inverter is larger (e.g. Ñ87Hz-chracteristicì). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 190 Delta connection: dr.6 = 0,46 è R1 to 0,53 è R1 Automatic determination of The KEB COMBIVERT supports an automatic determination of the motor stator the motor stator resistance resistance. For that proceed as follows: è input motor data of the identification plate into the parameter set which is to programm.
  • Page 191 Depending on the used connection the following value must be entered in dr.7: dr.7 = 2 x σL Star connection: Delta connection: dr.7 = 2/3 x σL Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 192: Motor Adaption (Fr.10)

    Fr.10†=†2 must be written again or the inverter must already be parameterized on the 400V-system by means of dS.10 = 460V and Fr.10 = 1 for the 460 V system. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 193: Torque Limitation

    = cS.22 x 100% The maximum torque is limited by 2 further factors: ï If the KEB COMBIVERT is dimensioned too small to operate the current that is necessary for the required torque, then the maximum torque is limited automatically.

  • Page 194: Flux Lowering Calculation

    < 1 dr.20 = 1 dr.20 > 1 set value ( ru .1 ) + slip field weakening speed (dr.18) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 195: Motor Data Dsm

    - dr.28 DSM current for zero speed 0,0...700,0 A - dr.30 DSM stator resistance 0,000...50,000 Ohm - dr.31 DSM inductance 0,01...500,00 mH Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 196: Motor Data Parameter

    F5-M cS.22 0F16h -0,01 Nm 10000 Nm 0,01 Nm -0,01 Nm only F5-M Fr.10 090Ah *) dependent on power circuit Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 197: Controller Structure

    Speed control Torque control At F5-S it can be switched only between speed and torque control. A controlled operation is not possible. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 198: Current Control (Torque Control)

    The precontrol of the active current controller can be changed with dr.21 at F5-M DSM - EMK voltage constant and with dr.26 at F5-S. (dr.26) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 199: Flux / Rotor Adaption

    Only in the case of short acceleration times and setpoint speed values within the field weakening range the drive performance can be optimized by activating the flux controller. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 200: Speed Control

    At Posi-/Synchron running (PS.0 ≠ 0) the position controller cannot be activated. The proportional factor of the position controller is adjusted in cS.24. A value of 0 deactivates the controller. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 201: Torque Control

    Torque acceleration time (cS.16) With cS.16 the ramp time for the torque control is determined within the range of 0...60000 ms. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 12.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 202: Used Parameters

    0,1 % 75,0 % only F5-M dr.26 061Ah 1000 only F5-S dr.33 0621h 0,1 Nm 6553,5 Nm 0,1 Nm dr.15 nur F5-S Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 12.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 203 6.13 CP-Parameter Definition 6.7.8 Motor Protection Mode ..15 6.7.9 GTR7-Control ......19 6.7.10 Special Functions ....20 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 204 Functional Description Protective Functions Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 205: Protective Functions

    Although these functions can be activated in controlled operation, this is to be avoided, since the KEB COMBIVERT regulates here at the torque limits. Fig. 6.7.1.a Survey ramp stop function see „Digital outputs“...
  • Page 206 200 % 140 % % referring to inverter rated current Pn.25 0419h 200 V 800 V 375/720 V depending on voltage class uF.15 050Fh Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 207: Current Limit Constant Run (Stall-Function)

    (uf.0) the Stall-level (Pn.20) is lowered according to following formula: ² Rated point (uf.0) Current limit = Pn.20 • ——————— Actual freq. (ru.3) Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...
  • Page 208 Pn.20 0414h 199 % (200 = oFF) % referring to inverter rated current Pn.21 0415h 0.00 s 300.00 s 0.01s 2.00 s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 209: Automatic Restart And Speed Search

    Speed Search / Mode Pn.27 maximum utilization with which the function works. Higher values let the function work faster, lower values make the function „softer“. Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...
  • Page 210 Utilization Output voltage Used Parameters PROG. ENTER Param. Adr. Step default Pn.0 0400h Pn.1 0401h Pn.2 0402h Pn.26 041Ah bit-coded Pn.27 041Bh bit-coded Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 211: Base-Block Time (Uf.12) And Voltage Level (Uf.13)

    IC (Internal input C) none 2048 ID (Internal input D) none In case of several inputs the sum of their decimal values must be entered. Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...
  • Page 212 With Pn.9 a level between 0...100 % can be adjusted, at which the condition OL- warning is fulfilled. The response to the warning signal is defined with Pn.8. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 213 0...6. At Pn.12 = 7 only the switching condition „46“ is set. In the motor temperature display ru.46 only T1-T2 closed or T1-T2 open is displayed. Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...
  • Page 214 „OH2-warning“ is set (also see „Digital outputs“). The response to the warning signal is defined with Pn.14. Response to OH2-warning An electronic motor protective circuit-breaker is integrated in KEB COMBIVERT (see (Pn.14) Chapt. 6.7.8). When the tripping times, defined according to VDE 0660, are exceeded the switching condition OH2-warning is set (also see „Digital outputs“).

  • Page 215: Quick Stop (Pn.58

    = ————– ramp time Setpoint value - Actual value Step size = adjusted step size * (1 + —————————————— ) Inverter rated current Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...
  • Page 216 100 °C Pn.66 0442h Pn.67 0443h 0 Nm 10000,00 Nm 0,01 Nm Adapt. Pn.68 0444h 0,00 s 100,00 s 0,01 s 0,00 s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 217: Motor Protection Mode

    The counter works only in the active set with the measured value. In all inactive sets it is counted down. If one counter exceeds the limit, the response adjusted in Pn.14 is triggered. Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...
  • Page 218 1/4 of the specified value, 2 min if the motor has not been operated appropriate time with 1 min underload. 30 sec 5 sec Motor current Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 219 Motor protection recovery The time, that must expire after triggering an OH2-error, before the error can be reset, time (dr.36) is adjusted in dr.36. Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...
  • Page 220 Functional Description Protective Functions External error control The KEB COMBIVERT provides another possibilitiy to protect the motor by connecting procedure an external temperature monitoring. Following components can be connected to terminals T1/T2: Thermo contact Temperature sensor (PTC) (NC contact) 1650Ω...4kΩ tripping resistance 750Ω...1650Ω...

  • Page 221: Gtr7-Control

    GTRs is synchronized. Used Parameters PROG. ENTER Param. Adr. Step default Pn.64 0440h 4095 Pn.65 0441h Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...

  • Page 222: Special Functions

    Ausnahme: Bei Öffnen der Reglerfreigabe und bei nicht ver- sorgtem Leistungsteil (no_PU) wird der GTR7 abgeschaltet. GTR7 nicht aktiv bei Fehler GTR7 levelabhängig bei Fehler Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 223 6.8.8 Locking of Parameter Sets ..8 6.8.9 Parameter Set ON and OFF 10. Project Planning Delay ........8 6.8.10 Used Parameters ....9 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 05.05.04...
  • Page 224 Functional Description Parameter Sets Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 05.05.04 All rights reserved...

  • Page 225: Parameter Sets

    Parameter Sets Functional Description The KEB COMBIVERT contains 8 parameter sets (0...7), i.e. all programmable 6.8 Parameter Sets parameters are available 8times in the inverter and independent of each other they can be assigned with different values. As a lot of parameters in the parameter sets contain the same value, it would be relatively complicated to change every parameter in each set individually.

  • Page 226: Copying Of Parameter Sets Via Keyboard (Fr.1)

    (with the exception of Security parameters). -4: ini_A Default values are copied into all parameters of all sets (with the exception of Security parameters). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 05.05.04 All rights reserved...

  • Page 227: Parameter Set Selection

    This parameter can be written by Bus as well as by keyboard. The desired parameter set (0...7) is preadjusted directly as value and activated with „Enter“. Name: Basis Date Chapter Section Page © KEB Antriebstechnik,2002 All rights reserved KEB COMBIVERT F5 05.05.04...
  • Page 228 Fig. 6.8.7.b Binary-coded parameter set selection Input 2² Set 7 Set 6 Set 5 Set 4 Set 3 Set 2 Set 1 Set 0 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 05.05.04 All rights reserved...
  • Page 229 0 is always activated with the 1st edge. With the 2nd edge the set activated by the other inputs is selected again. Name: Basis Date Chapter Section Page © KEB Antriebstechnik,2002 All rights reserved KEB COMBIVERT F5 05.05.04...

  • Page 230: Locking Of Parameter Sets

    OFF delay for set 2 of 1s + ON delay for set 3 of 2s OFF delay for set 3 of 2s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 05.05.04 All rights reserved...

  • Page 231: Used Parameters

    32.00 s 0.01 s Fr.6 0906h 32.00 s 0.01 s Fr.7 0907h 4095 Fr.9 0909h -1: activ set (only via bus) Fr.11 090Bh 4095 Name: Basis Date Chapter Section Page © KEB Antriebstechnik,2002 All rights reserved KEB COMBIVERT F5 05.05.04...
  • Page 232 Functional Description Parameter Sets Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 05.05.04 All rights reserved...
  • Page 233 6.12 Technology Control 6.9.10 Analog setting of parameter 9. Error Assistance values ........34 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 234 Functional Description Special Functions Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 235: Special Functions

    DC-braking after enabling the modulation (direction of rotation + control release) for the time adjusted in Pn.30. Pn.31 DC-brake/max. voltage 0...25.5% (default 25,5 %) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 236 0420h 400 Hz 0,0125 Hz 4 Hz F5-G/B depending on ud.2 Pn.32 0420h 4000 rpm 0,125 rpm 120 rpm F5-M depending on ud.2 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 237: Energy Saving Function

    Example: uF.6 = 2, uF.7 = 50 % Used Parameters PROG. ENTER Param. Adr. Step default uF.6 0506h uF.7 0507h 0.0 % 130.0 % 70 % uF.8 0508h 4095 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 238 Functional Description Special Functions Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 239: Motor Potentiometer Function

    IA (Internal input A) none IB (Internal input B) none see chapter 6.9.10 1024 IC (Internal input C) none 2048 ID (Internal input D) none Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 240 The correcting range is limited by the parameters oP.53 and oP.54 (see Fig. 6.9.3.). (oP.53, oP.54) Display of motor potentiometer This parameter shows the current value of the motor potentiometer in percent. value (ru.37) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 241 0,01 % 0,00 % oP.56 0338h 4095 oP.57 0339h 4095 oP.58 033Ah 4095 oP.59 033Bh 0,00 s 50000,00 s 0,01 s 66,00 s Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 242 Functional Description Special Functions Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 243: Timer And Counter

    The counting direction is dependent on direction of rotation (REV=upward; FOR=downward) The values from Bit 0...2 and 3...5 are to be added up. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 244 X2A.13 IA (internal input A) none IB (internal input B) none 1024 IC (internal input C) none 2048 ID (internal input D) none Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 245 0D12h LE.19 0D13h 4095 bitcoded LE.20 0D14h LE.21 0D15h LE.22 0D16h 4095 bitcoded LE.23 0D17h LE.24 0D18h 4095 bitcoded LE.25 0D19h LE.26 0D1Ah Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 246 Functional Description Special Functions Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 247 After expiration of the brake closing time (Pn.40), in which the brake takes over the utilization, it is decelerated until standstill and the inverter changes into status LS. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 248 Reaching the hardware current limit the error E.br is triggered too. The monitoring is deactivated when Pn.43 is set to 0. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 249 0 Hz F5-G/B depending on ud.2 0429h -600 rpm 600 rpm 0,125 rpm 0 Hz F5-M/S depending on ud.2 Pn.43 042Bh 100 % Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 250 Functional Description Special Functions Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 251: Power-Off Function

    (default 80%) Starting power off if Pn.45 starting voltage 2 setting starting voltage by real value < set value 200...800 V Pn.45 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 252 In case the jump factor is too high, the inverter runs into the hardware current limitation. The control cannot work correctly, thus causing a wrong calculation of the active current! Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 253 If a braking resistor is connected, the adjusted value may not lie above the threshold of the braking resistor, else the controller cannot work (threshold 200V-class: 380V; 400V-class: 740V). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 254 If the output value is larger than the restart value, the restart is carried out upon power recovery. The output value is kept constant during the restart delay (Pn.52). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 255 < restart value Pn.48 (Pn.44 Bit 6-7 = Mode 2) In this mode the motor shall be operated almost in no-load operation and shall feed Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 256 It is possible to adjust the restart value (Pn.48). Below the restart value the control parameters of Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 257 Function description F5-S For F5-S only the parameters Pn.44..46 and Pn.52 are visible. At Pn.44 only the Bits 0, 1, and 3..4 are active. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 258 800 (50) only F5-G; (F5-B) Pn.55 0437h 32767 only F5-G/B Pn.56 0438h 800 % 100 % only F5-G/B Pn.57 0439h 32767 only F5-G; F5-M Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 259: Wobbel Function

    With oP.46 a time can be preset between 0...20 s, with which the sweep amplitude acceleration/deceleration rises/falls. The entered value refers to a sweep amplitude of 100 %. (oP.46) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 260 0,01 s 10,00 s oP.47 032Fh 0,00 s 20,00 s 0,01 s 10,00 s oP.48 0330h 0,00 s 20,00 s 0,01 s 10,00 s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 261: Diameter Correction

    If the value „50“ (diameter correction with digital specification) is adjusted in oP.44, digital presetting (oP.45) the diameter signal can be preset with oP.45 within the range of 0...100 %. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 262 0,00 % 100,00 % 0,01 % 0,00 % oP.46 032Eh 0,00 s 20,00 s 0,01 s 10,00 s oP.49 0331h 0,010 0,990 0,001 0,500 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 263: Positioning Function

    -0,01 = off; -0,02= abort Fr.5 0905h 0,00 s 32,00 s 0,01 s 0,00 s Fr.6 0906h 0,00 s 32,00 s 0,01 s 0,00 s Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 264 Set deactivation delay 2,55 s Break at the stop position Fr07 Para. set input selection 16: I1 di11 I1 Function 2048: Set selection initiator signal Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 265 Positioning completed: -> set 2 do04 Condition 1 1: on Initiator active: -> set 3 do04 Condition 1 0: off Positioning completed: -> set 0 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...

  • Page 266: Analog Setting Of Parameter Values

    -1: oFF An.55an. para setting offset 0A37 - 31-1 An.56an. para set. max. value 0A38 - 31-1 An.57an. para setting set pointer 0A39 - Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 267 6.10.6 Basic Settings ...... 10 6.10.7 Additional Parameters ..13 6.13 CP-Parameter Definition 6.10.8 Used Parameters ....16 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 17.02.03 KEB COMBIVERT F5...

  • Page 268: Encoder Interface

    Functional Description Encoder Interface Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.02.03 All rights reserved KEB COMBIVERT F5...

  • Page 269: Designs

    Encoder Interface Functional Description The KEB COMBIVERT F5 supports two from each other separated encoder channels. 6.10 Encoder Interface Each encoder channel can support following interface dependent on the available hardware: (not for B-housing) Encoder channel 1 (X3A) 6.10.1 Designs ï...

  • Page 270: Encoder Interface Channel 1 (X3A)

    = 300 kHz = 150 Ω ï internal terminating resistor R ï 2 Ö 5 V high level at rectangular signals Please contact KEB regarding encoder inputs with HTL-level. Resolver interface Bild 6.10.2.a Resolver interface channel 1 (X3A) (default at F5-S)

  • Page 271: Encoder Inteface Channel 2 (X3B)

    Encoder Interface Functional Description Bild 6.10.2.b Resolver connector at the KEB servo motor Bild 6.10.2.c Resolver cable housing housing Aderfarbe SIN - SIN - SIN + blue SIN + 10 REF - yellow REF - REF + green REF + 7...
  • Page 272 Precondition for that is a built-in switch-selectable encoder interface encoder 2 (ec.20) (In.5†=†7). ec.20 Function Incremental encoder input Incremental encoder output Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.02.03 All rights reserved KEB COMBIVERT F5...

  • Page 273: Power Supply Of Encoder

    +5,2V +24VDC 0V is an unstabilized voltage that is provided by the power stage of the KEB COMBIVERT. Dependent on the size of unit and the load, the voltage amounted to 15... 30 V DC. Uvar is loadable at X3A and X3B with altogether 170 mA. If higher voltages / currents to supply the encoders are needed then the control must be supplied with an external voltage.

  • Page 274: Selection Of Encoder

    [kHz] = 60000 encoder line number The following condition must be met: < max. operating frequency of encoder < max. operating frequency of interface Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.02.03 All rights reserved KEB COMBIVERT F5...
  • Page 275 Precondition for it is that the supply voltage at the rotary encoder is within the specified tolerances. The encoder lines should not be longer than 50 m. If longer cables are needed, please contact KEB. Further information can be taken from the documentation of the respective manufacturer.

  • Page 276: Basic Setting

    8 ms 0,75 rpm 16 ms 0,375 rpm 32 ms 0,1875 rpm 64 ms 0,09375 rpm 128 ms 0,046875 rpm 256 ms 0,0234375 rpm Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.02.03 All rights reserved KEB COMBIVERT F5...
  • Page 277 1...10000 As additional function it is possible to trigger one of the two numerators with the function ÑAnalog parameter settingì (see Chapter 6.9.10). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 17.02.03 KEB COMBIVERT F5...
  • Page 278 When adjusting Ec.27 Bit 0...1 = actual value, then channel 2 may not be occupied, since the internal encoder counter is used for the generation of the zero signal. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.02.03 All rights reserved KEB COMBIVERT F5...

  • Page 279: Additional Parameters

    Ec.31 and Ec.32 show the position values of channel 1 and 2 after the gearbox. Position Channel 1 (Ec.31) Position Channel 2 (Ec.32) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 17.02.03 KEB COMBIVERT F5...
  • Page 280 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.02.03 All rights reserved KEB COMBIVERT F5...
  • Page 281 Mode disp. multiturn (Ec.41) only multiturn range mode channel 2 bit 1 0 full 32 bit range only multiturn range Description also see ec.33/34 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 17.02.03 KEB COMBIVERT F5...

  • Page 282: Used Parameters

    Ec.39 encoder 1 over transmission 1027 ñ ñ ñ Ec.40 Absolute actual position 1028 ñ ñ ñ 65535 only F5-M/S Ec.41 Mode disp. multiturn 1029 ñ ñ only F5-M/S Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.02.03 All rights reserved KEB COMBIVERT F5...
  • Page 283 10. Project Planning 6.11.9 Teach mode ......18 6.11.10 Contouring mode (CTM) ..19 6.11.11 Used Parameters ....20 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 06.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 284 Functional Desription Positioning and Synchronous Control Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 285: Positioning And Synchronous Control

    Positioning and Synchronous Control Functional Desription A synchronization and a positioning module is integrated in the KEB COMBIVERT 6.11 Positioning and F5-M / S. In this modes the defined inputs in PS.1, PS.13, PS.29, PS.36 and PS.37 Synchronous are scanned with a rising edge and a scan time of 250 µs.

  • Page 286: Slave Correction

    Even if during synchronous operation the gear factor is changed or the angular correction is started, the ramp time is active. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 287: Position Controller

    Angular difference (ru.58) The angular difference shows the difference between master and slave position in increments. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 06.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 288: Reference Point Approach

    Stop on the right side of the reference point switch. Stop on the left side of the reference point switch. Bit 4 Error, if no zero signal is detected. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 289 A consecutive error occurs. This problem can be resolved only with a special rotary table software. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 06.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 290 ï after manual setting of the reference position (PS.14 bit 6) ï if PS.14 Bit 7 Ñcurrent position is validì is set Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 291: Reference Point Approach - Examples

    (independent from PS.14 Bit 3) clear the reference limit switch with 0.25* PS.21 Start ref.-approach turn back of zero encoder Signal at X2A.15 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 06.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 292 X2A.15 X2A.11 X2A.14 Clear the reference Start limit switch with ref.-approach 0.25* PS.21 turn back of zero encoder Signal an X2A.11 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 293 Start ref.-approach Signal at X2A.15 Signal at X2A.11 Reaching the reference limit switch (t2) Overtravelling of reference point switch Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 06.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 294: Posi Control

    If the drive cannot reach a position within the preset ramp times, the message îPosition not reachableì is output. The drive is stopped. A positioning onto the target is tried again. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 295 (scaling at output). In both cases the speed settings refer to the power controller in front of the gear. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 06.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 296 ï although a controlled operation could be adjusted for this constellation too, the gear backlash would lead to inevitable oscillations. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 297 IA (internal input A) none IB (internal input B) none 1024 IC (internal input C) none 2048 ID (internal input D) none Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 06.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 298 Relative; the value adjusted in PS.24 is a relative value based on the previous index. The sign determines the direction. relativ to the zero position Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 299 4 is set. With the aid of the ÑAnalog parameter settingì (see Chapter 6.9.10) PS.30 can be changed via an analog channel. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 06.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 300: Position Scan

    Teach / scan position (ru.71) This parameter displays the current teach position. The position remains until a new position is teached. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.05.04 KEB COMBIVERT F5-M / S All Rights reserved...

  • Page 301: Contouring Mode

    The contouring error in the contouring mode can be viewed in ru.58. This value can Angular difference (ru.58) also be monitored over a digital output with the switching condition 39 : angle > level. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 06.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 302: Used Parameters

    PS34 ctm position 1321 PS35 Teach mode 1322 PS36 Teach input selection 1323 4095 PS37 Pos. scan index inp. sel. 1324 4095 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 303 6.12.3 PID Actual Value ....6 6.13 CP-Parameter Definition 6.12.4 Sample Applications ....7 6.12.5 Used Parameters ....10 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...
  • Page 304 Functional Description Technology Control Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 305: Technology Controller

    Technology Control Functional Description 6.12 Technology The KEB COMBIVERT is equipped with a universally programmable technology controller, with it pressure, temperature or dancing position controls can be set up. Controller The technology controller consists of a set/actual value comparator, that puts the 6.12.1 The PID Control-...
  • Page 306 A frequency from -400.0...400.0 Hz (dep. on ud.2) can be adjusted. At cS.0 bit (only F5-G/B) 0...1 = 1 the output value added with the ramp output frequency (ru.2) forms the output frequency (ru.3). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 307: Pid Setpoint Value

    If one of the analog channels is adjusted, the signals can be individually adapted to the requirements with the analog amplifier, as described in Chapter 6.2. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...

  • Page 308: Pid Actual Value

    (100 % = 100 %) DC-voltage The DC-voltage 0...1000 V displayed in parameter ru.18 is used as actual value signal (100 % = 1000 V) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 309: Sample Applications

    Characteristic Ramp generator amplifier oP-parameter Actual value ru.29 ru.30 cn.2 = 1 An-parameter ru.2 Ramp output value Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...
  • Page 310 Characteristic Ramp generator amplifier oP-parameter ru.29 ru.30 Real value cS.0 = 0 cn.2 = 1 An-parameter ru.2 Ramp output value Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 311 Analog current set value cn.7/8 cS.4 cn.0 = 2 Characteristic cn.4...6 cn.10 amplifier Active current ru.17 real value ru.2 cn.2 = 5 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...

  • Page 312: Used Parameters

    – ru30 AN2 post amplifier display 021E – – – -400,0 400,0 – ru53 AUX display 0235 – – – -400,0 400,0 – Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...
  • Page 313 6.13 CP-Parameter Definition 6.13.3 Example ........5 6.13.4 Display Standardization ... 6 10. Project Planning 6.13.5 Used Parameters ....8 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...
  • Page 314 Functional Description CP-Parameter Definition Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...

  • Page 315: Cp-Parameter Definition

    When entering an invalid parameter address the parameter is set to „oFF“ (-1). The appropriate CP-parameter is not displayed at this setting. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...

  • Page 316: Assignment Of Cp-Parameters

    0 0 1 1024 Display standardization from set 1 0 1 0 2048 Display standardization from set 2 1 1 1 7168 Display standardization from set 7 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...

  • Page 317: Example

    Adjust all other parameter sets to „off“, so that no indication occurs. The acceptance of the values takes place only after Power-On-Reset of the operator. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...

  • Page 318: Display Standardization

    Functional Description CP-Parameter Definition 6.13.4 Display The KEB COMBIVERT gives the user the possibility to define his own standardization (e.g. km/h or bottles/min) in the CP-Mode. The parameters ud.18...20 are used for Standardization conversion, ud.21 for specifying the method of calculation, the decimal places as well as the units indicated in KEB COMBIVIS.
  • Page 319 Satz 4 ud.19 = 60 Satz 4 ud.20 = 0 ; no Offset Satz 4 ud.21 = 17 ; Unit rpm; direct calculation mode; no decimal places Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 04.05.04...

  • Page 320: Used Parameters

    B-control ud.19 0813h -32767 32767 not at B-control ud.20 0814h -32767 32767 not at B-control ud.21 0815h 1791 not at B-control Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 All rights reserved KEB COMBIVERT F5...
  • Page 321 7.1.2 Installation and Connection ..3 7.1.3 Checklist prior to Start-up ..4 Initial Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 04.05.04 KEB COMBIVERT F5...
  • Page 322 Start-up Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 04.05.04 All Rights reserved...

  • Page 323: Start-Up

    Preparatory Measures Start-up The following chapter is intended for everybody who has no experience with the KEB 7. Start-up frequency inverters. It shall allow a correct entering into this field. But because of the complex application possibilities we must restrict ourselves to explaining the start-up 7.1 Preparatory...
  • Page 324 Open the control release of the inverter to avoid the unintended starting of the machine. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 04.05.04 All Rights reserved...
  • Page 325 7.2.2 Start-up F5-SERVO ....4 7.2.3 Adjustment Assistance Speed Controller ..... 5 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 326: Initial Start-Up

    Start-up Initial Start-up Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 327 Initial Start-up Start-up 7.2 Initial Start-up After all preparatory measures have been carried out the KEB COMBIVERT F5 can be switched on. For the controlled (open-loop) initial start-up of KEB COMBIVERT F5-MULTI do the 7.2.1 Start-up following: F5-MULTI 1. Switch off control release (term. X2A.16) ⇒...
  • Page 328 Å Switch control release X2A.16 Å Preset fixed speed (e.g.: 50% nominal) Å Activate a fixed speed with an programmable input, the KEB COMBIVERT executes a setpoint step change. Å Subsequently the data are read out with the aid of SCOPE and compare recorded step change with the examples on the following page and adjust speed controller.
  • Page 329 Sustained oscillation long billowy decreases at load change Solution: Reduce I-fraction (cS.9) and / or reduce Solution: Increase I-fraction (cS.9) P-fraction (cS.6) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 330 Start-up Initial Start-up Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.05.04 KEB COMBIVERT F5-M / S All Rights reserved...
  • Page 331 8.1.4 Inverter Protection Function ÑOverheatì ......6 8.1.5 Information about Water Cooling ......7 10. Project Planning 8.1.6 Operation Example ....8 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 10.04.02...
  • Page 332 Special Operation Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 10.04.02 All Rights reserved...

  • Page 333: Name: Basis

    = (Max. temp.-setpoint temp.)+(heat sink temp.-setpoint temp.) ∑ Period max. temp.-min.temp. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 10.04.02...

  • Page 334: Possibilities For A Temperature Control

    In this case the motor is without temperature monitoring. The motor can be Temperature Monitoring in the permanently supplied with coolant or the motor can be integrated in the cooling Motor circuit of the inverter. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 10.04.02 All Rights reserved...

  • Page 335: Connection To The Cooling System

    Valve do.xx COMBIVERT Pump Heat exchanger, Re-cooling system Inflow Outflow Coolant Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 10.04.02...

  • Page 336: Inverter Protection Function Ñoverheatì

    60 ∞ C, 73 ∞ C or 90 ∞ C. To ensure a safe operation the coolant output temperature Function must be 10 K under "Overheat"- function. ÑOverheatì Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 10.04.02 All Rights reserved...

  • Page 337: Information About Water Cooling

    The max. operating pressure of the cooling system shall not exceed 6 bar (special versions with higher pressures are available). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 10.04.02...

  • Page 338: Operation Example

    Selcetion of SB for Flag 1 62: SB1+SB2+SB3+SB4+SB5 do.28 Inverted Flag for R2 2: M1 do.36 Selection of Flag for R2 2: M1 For future informations please contact KEB. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 10.04.02...
  • Page 339 9.1.1 General ........3 9. Error Assistance Troubleshooting 9.1.2 Error Messages and their Cause ........3 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 340 Error Assistance Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All Rights reserved...

  • Page 341: Troubleshooting

    That may be an indication for thermal causes. Check, whether the inverter is used in accordance to the ambient conditions and that no moisture condensation takes place. At KEB COMBIVERT error messages are always represented with an „E.“ and the 9.1.2 Error Messages appropriate error in the display.
  • Page 342 ERROR calc. drive data 60 Error: During the automatic motor stator resistance measurement. E.co1 ERROR counter overrun 1 54 Counter overflow encoder channel 1 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All Rights reserved...
  • Page 343 The error can be reset now. E.nOHI no ERROR overheat int. 7 No longer overheating in the interior E.OHI, interior temperature has fallen by at least 3°C Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 344 ERROR over speed 58 Real speed is bigger than the max. Output speed. E.PFC ERROR Power factor control 33 Error in the power factor control Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All Rights reserved...
  • Page 345 • if a digital input was programmed as external error input with error message E.UP (Pn.65). E.UPh ERROR Phase failure 3 One phase of the input voltage is missing (ripple-detection) Warning Messages Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 346 95 The drive is driven onto the left limit switch. The response to this warning can be programmed (see chapter 6.7 “Response to errors and warning messages”). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All Rights reserved...
  • Page 347 105 The target position lies outside of the limit defined with the left software limit switch. The response to this warning can be programmed (see chapter 6.7 “Response to errors or warning messages”). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 348 Error Assistance Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All Rights reserved...
  • Page 349 10.1 General Design Calculation ......3 10.1.2 Design of Braking Resistors ..4 11.1.3 Cable and Fuses ..... 6 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 04.05.04...
  • Page 350 Project Planning Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All Rights reserved...

  • Page 351: General Design

    (see Technical Data) air flow rate of fan For more details please refer to the catalogs of the control cabinet manufacturers. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 04.05.04...

  • Page 352: Design Of Braking Resistors

    Project Planning 10.1.2 Design of The KEB COMBIVERT fitted with an external braking resistor or an external braking option is suitable for a limited 4-quadrant operation. The braking energy, refed into the DC- Braking bus at generatoric operation, is dissipated over the braking transistor to the braking resistor.
  • Page 353 Braking time DEC The braking time DEC is adjusted at the frequency inverter. If it is chosen too small the KEB COMBIVERT switches off automatically and the error message OP or OC appears. The approximate braking time can be determined according to following formulae.

  • Page 354: Cable And Fuses

    Mains fuses are to be designed for the rated input current of the inverter. The current/ time-characteristic of the fuse must be slow-acting in order to avoid premature tripping when utilizing the power reserves of the inverter. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All Rights reserved...
  • Page 355 11.1.4 Interface Operator ....4 11.1.5 Profibus Operator ....5 12. Annex 11.1.6 InterBus Operator ....6 11.1.7 CanOpen Operator ....7 11.1.8 Sercos Operator ....8 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...
  • Page 356 Networks Network Hardware Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 357: Network Components

    Networks Network Hardware The KEB COMBIVERT F5 can be easily integrated into different networks. For that 11. Networks purpose the inverter is fitted with an operator that is appropriate for the respective bus system. Following hardware components are available: 11.1 Network –...

  • Page 358: Interface-Operator 00.F5.060-2000

    RxD-B (-) Receive signal B/RS485 Supply voltage -Plus +5V (I =10mA) Data reference potential; earth for VP TxD-A (+) Transmission signal A/RS485 TxD-B (-) Transmission signal B/RS485 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 04.05.04 KEB COMBIVERT F5 All rights reserved...

  • Page 359: Profibus-Dp-Operator 00.F5.060-3000

    STOP PDIN off ==> No supply voltage Diag: Diagnostic interface to the Diag PBS1: PROFIBUS-DP-interface (socket-connector) PBS2: PROFIBUS-DP-interface (pin-connector) ANTRIEBSTECHNIK ANTRIEBSTECHNIK PBS1 PBS2 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...

  • Page 360: Interbus Operator 00.F5.060-4000

    11.1.6 InterBus Ope- The InterBus operator F5 is a slip-on operator with interbus 2-wire remote bus connection for KEB COMBIVERT F5. The voltage supply occurs via the inverter, for an indepen- rator dent supply it can also be fed in externally over the control terminal strip of the inverter.

  • Page 361: Canopen Operator 00.F5.060-5000

    No supply voltage Diag Diag: Diagnostic interface to the CAN f: CAN-interface (socket-connector) CAN m: CAN-interface (pin-connector) ANTRIEBSTECHNIK ANTRIEBSTECHNIK CAN f CAN m Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...

  • Page 362: Sercos Operator 00.F5.060-6000

    11.1.8 Sercos Operator The herein described unit is a plugable operator with SERCOS-interface for the frequency inverter or servo KEB COMBIVERT F5. As far as possible the hard and software were 00.F5.060-6000 developed taking the DIN/EN 61491 into consideration. The voltage supply is made by the inverter and as an independend external supply it can be made via the terminal strip of the inverter.
  • Page 363 11.2.7 Automatic storing ....3 11.2.8 Status and Control Word ..4 11.2.9 Speed Setting via Bus ..5 11.2.10 Used Parameters ....6 Name:Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 04.05.04 KEB COMBIVERT F5...
  • Page 364 Bus Parameters Networks Chapter Section Page Date Name:Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...

  • Page 365: Watchdog-Time (Pn.6)

    (0,01...10 s) without incoming telegrams, the response adjusted in Pn.5 is triggered. The value „off“ deactivates the function. 11.2.6 Automatic storing With the factory setting the KEB COMBIVERT immediateley stores all parameter changes non-volatile. However, most bus applications where new values are preset in (ud.5) a cyclic manner do not require this function.

  • Page 366: Control And Status Word

    Or-operation with ru.25 Bit 2 Or-operation with ru.25 Bit 3 free Control word long Sy.43 The control word long (32 Bit) consists of Sy.51 and Sy.42. Chapter Section Page Date Name:Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...

  • Page 367: Speed Setting Via Bus

    Via this parameter the current actual speed can be read out in rpm. The direction of Actual speed Sy.53 rotation is signalled by the sign. Name:Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 04.05.04 KEB COMBIVERT F5...

  • Page 368: Used Parameters

    0033h 65536 Sy.52 0034h -16000 rpm 16000 rpm 1 rpm 0 rpm Sy.53 0035h -16000 rpm 16000 rpm 1 rpm 0 rpm ud.5 0805h Chapter Section Page Date Name:Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 04.05.04...
  • Page 369 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 13.1.1 Index ........3 12. Annex 13.1 Search and Find 13.1.2 KEB - Worldwide ....11 13.1.3 Domestic Representations ..13 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 All Rights reserved 18.05.04...

  • Page 370: Search And Find

    Annex Search and Find Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...

  • Page 371: Index

    6.1.8 di. 0 6.3.3 Application Mode 4.1.3 di. 1 6.3.4 di. 2 6.3.4 di. 3...5 6.3.5 display 6.1.17 di. 6...8 6.3.6 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 All Rights reserved 18.05.04 KEB COMBIVERT F5-M / S...
  • Page 372 Max. operating frequency 6.10.8 Ec.30...34 6.10.13 Initial Start-up 7.2.3 Modulation Ec.36...41 6.10.14 Input grade 6.1.15 10.1.4 terminal state 6.1.10 counter 6.1.15 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 373 6.11.3 -terminals 6.1.12 ru.18 6.12.6 Posi/Sync. input selection 6.11.15 state 6.1.12 ru.21 6.1.10, 6.3.5 Positioning modul 6.11.3 -voltage 6.1.9 ru.22 6.1.10 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2003 All Rights reserved 18.05.04 KEB COMBIVERT F5-M / S...
  • Page 374 PT1 time const. 6.5.5 Stall 6.3.15 Acc/Dec time 6.7.6 level 6.7.6 Watchdog 11.2.3 Start 4.4.3 7.1.3 Start-up closed-loop 7.2.5 controlled 7.2.3 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 375 Search and Find Annex net: www.keb.cn 18, Athinon 12.1.2 KEB- Worldwide GR-18540 Piraeus CHN KEB China Karl E. Brinkmann GmbH fon: +30 2 10 4120150 Beijing Representative Office fax: +30 2 10 4176319+9618 KEB Antriebstechnik Austria GmbH No. 36 Xiaoyun Road mail: elmoltd@ath.forthnet.gr...
  • Page 376 2/2004 KEB Sverige Box 265 (Bergav‰gen 19) S-4393 H‰lsˆ fon: +46 31 96 1520 fax: +46 31 96 1124 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2003 18.05.04 All Rights reserved KEB COMBIVERT F5-M / S...
  • Page 377 Search and Find Annex 12.1.3 Domestic Representations KEB Antriebstechnik GmbH & Co. KG teilweise Wildbacher Straße 5 Sachsen und Laipple / Brinkmann GmbH 08289 Schneeberg Baden-W¸rtt. Th¸ringen Ziegelhau 13 Tel.: (0 37 72) 67-0 Saarland 73099 Adelberg Fax: (0 37 72) 6 72 81 teilweise Tel.: (0 71 66) 9 10 01-0...
  • Page 378 KEB - YAMAKYU Ltd. 15ñ16, 2ñChome, Takanawa Minato-ku JñTokyo 108-0074 fon: +81 33 445-8515 ï fax: +81 33 445-8215 KEB Antriebstechnik GmbH & Co. KG Wildbacher Str. 5 ï Dñ08289 Schneeberg mail: kebjt001@d4.dion.ne.jp fon: +49 3772 67-0 ï fax: +49 3772 67-281 mail: info@keb-combidrive.de...

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