Page 1 APPLICATION MANUAL KEB COMBIVERT F5-BASIC / GENERAL 2.3 Charge 40,- Euro 06/2002 Part.No.: 00.F5.GEA-K230...
Page 3 3. Hardware Description of hardware, technical data of the inverter as well as connection of power and control terminals. The basic operation of the KEB COMBIVERT like password input, parameter and set 4. Operation selection. 5. Parameter A list of all parameters classified according to parameter groups.
Page 5 1.1.3 Record of Changes ....15 Summary Hardware Operation Parameter Functions Start-up Special Operation Error Assistance 10. Project Planning 11. Networks 12. Annex Name:Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-G / B 28.02.02...
Page 7 1.1.2 Preface ................1.1.13 1.1.3 Record of Changes ............1.1.15 Overview ....................2.1.3 Product Description ................2.1.3 2.1.1 Features of KEB COMBIVERT ..........2.1.3 2.1.2 Function Principle ............... 2.1.3 2.1.3 Application as directed ............2.1.4 2.1.4 Type Code ................2.1.5 2.1.5...
Page 8 Zero Point Hysteresis (An.4; An.14; An.24) ......6.2.6 6.2.7 Amplifier of the Input Characterstic (An.5...7; An.15...17; An.25...27) ................6.2.7 6.2.8 Lower and Upper Limit (An.8/9; An.18/19; An.28/29) ... 6.2.8 Chapter Section Page Date Name:Basis © KEB Antriebstechnik, 2002 28.02.02 KEB COMBIVERT F5-G / B All Rights reserved...
Page 9 Rotation Selection oP.1 ............6.4.6 6.4.4 Fixed Frequencies (oP.18...23) ..........6.4.9 6.4.5 Setpoint Limits ..............6.4.11 6.4.6 Setpoint Computation ............6.4.12 6.4.7 Ramp Generator ..............6.4.13 Name:Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-G / B 28.02.02...
Page 10 Energy Saving Function ............6.9.5 6.9.3 Motor Potentiometer Function ..........6.9.7 6.9.4 Timer and Counter ............6.9.11 6.9.5 Brake Control ..............6.9.15 Chapter Section Page Date Name:Basis © KEB Antriebstechnik, 2002 28.02.02 KEB COMBIVERT F5-G / B All Rights reserved...
Page 11 General Design ................. 10.1.3 10.1.1 Control Cabinet Design Calculation ........10.1.3 10.1.2 Design of Braking Resistors ..........10.1.4 10.1.3 Cable and Fuses ............... 10.1.6 Name:Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-G / B 28.02.02...
Page 12 11.2.8 Speed Setting via Bus ............11.2.5 11.2.9 Used Parameters ............... 11.2.6 Annex ....................12.1.3 12.1 Search and Find ................12.1.3 12.1.1 Index ................. 12.1.3 12.1.2 KEB- Worldwide ..............12.1.7 12.1.3 Domestic Representations ..........12.1.9 Chapter Section Page Date Name:Basis ©...
Page 13 Who shall read all this? Everybody who is entrusted with the development and construction of applications. He who knows the extensive programming possibilities of the KEB COMBIVERT, can save external controls and expensive cabling already in the planning stage of a machine simply by using the unit as active control element.
Page 15 General Introduction 1.1.3 Record of Changes No. Typ Date Name Description * Typ: (B)ase; (N)ew; Chang(e); (A)ddition Name:Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-G / B 28.02.02...
Page 17 Summary Introduction 2.1.1 Features of Product Description Summary KEB COMBIVERT ....3 2.1.2 Function Principle ....3 2.1.3 Application as directed ... 4 2.1.4 Type Code ......5 Hardware 2.1.5 Validity of Specifications ..6 2.1.6 Unit Sizes 230V-Class .... 6 2.1.7 Unit Sizes 400V-Class ....
Page 19 Autoboost Overview Prog. Operator menu 2.1 Product Description DC-braking 8 parameter sets PID-controller 14 parameter groups 2.1.1 Features of KEB Speed search COMBIVERT Software In-/Outputs Encoder interface Jogging-function (prog.) 2 prog. relay outputs COMBIVERT Electr. motor protection 8 prog. digital inputs Slip compensation 2 prog.
Page 20 Summary Product Description 2.1.3 Application as directed The KEB COMBIVERT is a frequency inverter with DC-voltage link. It works according to the principle of the pulse-width modulation and serves exclusively for the stepless speed control of three-phase AC motors. The unit has been developed subject to the relevant safety standards and is manufactured with the highest demands on quality.
Page 21 FI in the 1. and 2. place: unit size at Servos: motor identification / motor dimension wide 1) GTR 7: brake transistor 2) PFC: Power Factor Control Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All Rights reserved 10.04.02...
Page 22 5m line length and 4kHz operating frequency = Limit Value B (EN 55011) up to max. 10m line length and 16kHz operating frequency = Limit Value A (EN 55022) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.04.02 KEB COMBIVERT F5 All Rights reserved...
Page 23 4) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification") 5) At mains voltage ≥ 460V multiply the nominal current with factor 0,86. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All Rights reserved 10.04.02...
Page 24 4) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification") 5) At mains voltage ≥ 460V multiply the nominal current with factor 0,86. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.04.02 KEB COMBIVERT F5 All Rights reserved...
Page 25 4) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification") 5) At mains voltage ≥ 460V multiply the nominal current with factor 0,86. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All Rights reserved 10.04.02...
Page 26 4) This data is only valid for units with internal brake transistor GTR 7 (see "unit identification") 5) At mains voltage ≥ 460V multiply the nominal current with factor 0,86. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.04.02 KEB COMBIVERT F5 All Rights reserved...
Page 27 7) The temperature range is only valid for the control circuit. For the power circuit the temperature range is depending on the control cabinet installation and the cooling system. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All Rights reserved 10.04.02...
Page 28 If the permissible current is exceeded a PT1-element (τ=280ms) starts, after its sequence of operation the error E.OL2 is triggered. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.04.02 KEB COMBIVERT F5 All Rights reserved...
Page 29: Table Of Contents
3.1.9 Analog outputs ....... 8 3.1.10 Voltage output ......8 Functions Start-up Special Operation Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved 04.12.01 KEB COMBIVERT F5-G / B...
Page 31: Survey
1 ms 1 ms Suitable for Housing size A Housing size B Housing size D Housing size E Housing size >= G Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved 04.12.01 KEB COMBIVERT F5-G / B...
Page 32: Terminal Strip X2A
Relay 2 /NO contact see chapter 6.3.11...6.3.17 Relay 2 /NC contact max. 30 V DC, 1 A Relay 2 /switching contact FLC Chapter Section Page Date Name: Basis © KEB Antriebsteclnik, 2001 04.12.01 KEB COMBIVERT F5-G / B All Rights reserved...
Page 33: Connection Of The Control
Use of external voltage supply 10 11 12 13 14 15 16 17 13...30V DC ±0% smoothed Ri = 2,1 kΩ 20...30 VDC Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved 04.12.01 KEB COMBIVERT F5-G / B...
Page 34 R = 3...10 kW *) Connect potential equalizing line only if a potential difference of > 30 V exists between the controls. Chapter Section Page Date Name: Basis © KEB Antriebsteclnik, 2001 04.12.01 KEB COMBIVERT F5-G / B All Rights reserved...
Page 35: Voltage Input / External Power
24 25 26 27 28 29 max.30VDC/1A Control card GENERAL: 24 25 26 27 28 29 max. 30 VDC / 1 A Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved 04.12.01 KEB COMBIVERT F5-G / B...
Page 36: Analog Outputs
Do no exceed the maximum output current of 100 mA. Control card GENERAL: 18 19 20 21 22 23 approx ca. 24VDC / max. 100 mA Chapter Section Page Date Name: Basis © KEB Antriebsteclnik, 2001 04.12.01 KEB COMBIVERT F5-G / B All Rights reserved...
Page 37 4.1.7 Resetting of Peak Values ..5 4.1.8 Acknowledgement of Status Signals ........5 7. Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All Rights reserved 10.04.02...
Page 39 A conveyor belt shall be used with 3 different speeds. A parameter set is programmed for each „speed“ ... acceleration, deceleration etc. can be adjusted individually. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All Rights reserved 10.04.02...
Page 40: Selection Of A Parameter
(F). However, the drive must not start yet, first the rotation direction reverse has to be selected and confirmed with ENTER (point disappears). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 10.04.02 All Rights reserved...
Page 41: Resetting Of Error Messages
For example, after copying a set the display shows „PASS“ to indicate that the action of Status Signals was carried out without error. These status signals must be acknowledged with ENTER. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All Rights reserved 10.04.02...
Page 43 4.2.3 Changing of Password Level . 4 5. Parameter CP-Parameter Drive-Mode 6. Functions 7. Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 10.04.02 KEB COMBIVERT F5...
Page 45: Operation
Password Structure Operation The KEB COMBIVERT is provided with extensive password protection. The diffe- 4.2 Password rent passwords are used to Structure - change the operating mode - set a write protection - activate the Service-Mode - switch to the Drive-Mode...
Page 46: Passwords
FUNCT SPEED START START Example 1: Switching from application START ENTER mode to the CP-read-only mode FUNCT SPEED Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.04.02 KEB COMBIVERT F5 All Rights reserved...
Page 47 6. Functions 4.3.6 Special Settings ....10 7. Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved KEB COMBIVERT F5-G / B 04.12.01...
Page 49 CP-Mode Adjustment of Adjustment of FUNCT parameter number parameter value SPEED STOP STOP START START Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved KEB COMBIVERT F5-G / B 04.12.01...
Page 50 / 0A00h CP.36 AN1 zero point hysteresis -10,0…10,0 % 0,1 % 0,2 % an.4 / 0A04h Enter-Parameter depending on power circuit Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2001 KEB COMBIVERT F5-G / B 04.12.01 All Rights reserved...
Page 51 = 0 V, drive is not controlled. "Low Speed" no rotation preset, modulation switched off, output voltage = 0 V, drive is not controlled. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved KEB COMBIVERT F5-G / B 04.12.01...
Page 52 400 V DC approx. 216 V DC 400 V 530…620 V DC approx. 800 V DC approx. 240 V DC Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2001 KEB COMBIVERT F5-G / B 04.12.01 All Rights reserved...
Page 53 With this frequency the inverter operates with maximum analog set value. Internal limiting of the fixed frequencies CP.19…CP.21. Adjustment range: 0...400 Hz Resolution: 0,0125 Hz Factory setting: 70 Hz Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved KEB COMBIVERT F5-G / B 04.12.01...
Page 54 In order to drive defined ramps with activated S-curve time, the acceleration and deceleration times (CP.12 and CP.13) must be adjusted higher than the S-curve time (CP.14). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2001 KEB COMBIVERT F5-G / B 04.12.01 All Rights reserved...
Page 55 Adjustment range: 0...400 Hz Resolution: 0,0125 Hz 100% Factory setting: 50 Hz CP. 16 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved KEB COMBIVERT F5-G / B 04.12.01...
Page 56 CP.17=230 V bei U = 190V stabilized 190 V bei U = 190V unstabilized = mains voltage = output voltage CP.16=50 Hz Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2001 KEB COMBIVERT F5-G / B 04.12.01 All Rights reserved...
Page 57 The negative values are released in application mode. The rotation source of the fixed frequencies is not changed by CP.34, it always corresponds to CP.34 = 2. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved KEB COMBIVERT F5-G / B 04.12.01...
Page 58 Otherwise the braking time corresponds to CP.23. real Adjustment range: 0,00...100,00 s Resolution: 0,01 s Factory setting: 10,00 s CP.23 Breal Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2001 KEB COMBIVERT F5-G / B 04.12.01 All Rights reserved...
Page 59 "SSL" at active function. Adjustment range: 0...200 % (off) Resolution: Factory Setting: 200 % (off) Utilization CP.24 CP.25 LAD-stop Current limit real Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved KEB COMBIVERT F5-G / B 04.12.01...
Page 60 0 Hz. delta f = 50 Hz - 0 Hz = 50 Hz CP.27 = (100 Hz / 50 Hz) x 5 s = 10 s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2001 KEB COMBIVERT F5-G / B 04.12.01 All Rights reserved...
Page 61 *) If the motor is still too hot after 10 seconds, the error E.dOH is triggered and the modulation is switched off! Adjustment range: 0...7 Resolution: Setting range: Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved KEB COMBIVERT F5-G / B 04.12.01...
Page 62 +10 V at 70 Hz instead at 100 Hz: 100 Hz CP.30 = –––––– = 1,43 CP.30 70 Hz -100% 100% -100% Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2001 KEB COMBIVERT F5-G / B 04.12.01 All Rights reserved...
Page 63 Absolut ANOUT1 > switching level Absolut ANOUT2 > switching level ANOUT1 > switching level ANOUT2 > switching level 67-68 Only application-mode Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved KEB COMBIVERT F5-G / B 04.12.01...
Page 64 -30000,00...30000,00 Resolution: 0,01 Factory setting: 4,00 Hysteresis: Frequency: 0,5 Hz Voltage: Analog values: 0,5 % Current: 0,5 A Temperature 1 °C Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2001 KEB COMBIVERT F5-G / B 04.12.01 All Rights reserved...
Page 65 100% (Value 3 and 5) extern external -100% 100% -100% -10V Adjustment range: 0...9 Resolution: Factory setting: Note: Enter-Parameter Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 All Rights reserved KEB COMBIVERT F5-G / B 04.12.01...
Page 66 Set value changes are accepted only when they are larger than the adjusted hysteresis. Adjustment range: -10,0...10,0 % Resolution: 0,1 % Factory setting: 0,2 % Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2001 KEB COMBIVERT F5-G / B 04.12.01 All Rights reserved...
Page 67 4.4.6 Leaving the Drive-Mode ..5 7. Start-up 4.4.7 Further Settings ..... 5 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2001 KEB COMBIVERT F5-G / B All Rights reserved 12.07.01...
Page 69: Adjustment Possibilities
Drive-Mode Operation The Drive-Mode is a special operating mode of the KEB COMBIVERT. It allows an 4.4 Drive-Mode easy manual start-up. To activate the Drive-Mode enter the password „500“ in ‘CP.0’ or ‘ud.1’. Following settings are possible: – Stop / Start / Run 4.4.1 Adjustment...
Page 70: Rotation Setting
STOP Start ud. 9 Bit 2, 3 = 1 START START START ENTER FUNC. ENTER FUNC. SPEED SPEED STOP STOP STOP Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 07.01.02 KEB COMBIVERT F5-G / B All Rights reserved...
Page 71: Leaving The Drive-Mode
To avoid undefined conditions, it must be ensured that the minimum frequency (oP.6, oP.7) is set to 0 Hz at the values ud.9 Bit 2, 3 = 1 or 2. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-G / B All Rights reserved 07.01.02...
Page 73 5.1.5 Parameter Listing F5-G ... 7 7. Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-G / B 14.06.02...
Page 75: Parameter Groups
Parameter The frequency inverters KEB COMBIVERT F5-GENERAL and F5-BASIC contains 16 Parameter (>= D=housing 17) fixed, one free-to-define parameter group. We have already learned about the free-to-define group (CP). In the fixed parameter groups the parameters are 5.1 Parameter combined function-related.
Page 76: F5-Basic Control
3 DASM rated power aa24 evaluation para 11 ec 0 encoder 1 interface aa25 evaluation para 12 ec 1 encoder 1 (inc/r) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 14.06.02 KEB COMBIVERT F5-G / B All Rights reserved...
Page 77: D-Housing
(except In.8 / In.9 and ud.5) and functions, that are described in this Control >= D- instruction manual. housing Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-G / B 14.06.02...
Page 79: Parameter Listing F5-G
0A34 - - G M S - - - E - 0 6.2.13 an53 analog para setting mode 0A35 - - G M S A - - E - 0 6.9.34 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-G / B 14.06.02...
Page 80 0C1D B g G M S A - P E - 0 6.3.17 do 30 inv. flags for OB 0C1E B g G M S A - P E - 0 6.3.17 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 14.06.02 KEB COMBIVERT F5-G / B All Rights reserved...
Page 81 0E11 - - G M S A R - - - LTK 6.1.21 in 22 user parameter 1 0E16 B g G M S A - - - - 0 65535 6.1.21 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-G / B 14.06.02...
Page 82 55 motorpoti reset value 03 37 B g G M S A - - - - -100,00 100,00 0,01 0,00 6.9.7 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 14.06.02 KEB COMBIVERT F5-G / B All Rights reserved...
Page 85 05 12 B g G M - - - - - - 0 6.7.9 uf 19 volt.stab.PT1-timeconst. 05 13 - - G - - A - - - - 0 6.5.5 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5-G / B 14.06.02...
Page 87 6.10 Encoder Interface 6.11 SMM 6.12 Technology Control 9. Error Assistance 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 89 45 Actual carrier frequency ru. 46 Motor temperature ru. 52 External PID out display ru. 53 AUX display ru. 68 Rated DC voltage Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 90 Sy. 50 Control word low Sy. 51 Status word low Sy. 52 Set speed value Sy. 53 Actual speed value Sy. 56 Start display address Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 24.06.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 91 ¨ immediately active Parameter þ set-programmable ¨ not programmable Parameter þ writable ¨ read-only Information line Contains special features, tips and cross references Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 92 The indicated actual frequency corresponds to the rotary field frequency given out at the inverter output. The representation is the same as at ru.1. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 24.06.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 93 The displayed speed corresponds to the actual speed measured at the encoder input 2. The value „0“ is indicated, even if no encoder interface is available. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 95 Switching off the inverter also results in a clearing of the memory. ru.20 Output voltage Adr. default 0214h Display of the current output voltage. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 96 If several inputs are controlled, the sum of the decimal values (see ru.21) is indicated (also see Chapt. 6.3 „Digital inputs“) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 24.06.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 97 Bit -No. Decimal value Output flag 0 flag 1 flag 2 flag 3 flag 4 flag 5 flag 6 flag 7 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 98 This parameter shows the value of the analog signal AN1 in percent after passing the characteristic amplifier. The range of indication is limited to ±400 % (also see Chapt. 6.2 „Analog inputs“). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 24.06.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 99 This parameter shows the value of the analog signal AN3 in percent after passing the characteristic amplifier. The range of indication is limited to ±400 % (also see Chapt. 6.2 „Analog inputs“). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 100 -100 0.01 The motorpoti-function in the KEB COMBIVERT imitates a mechanical, motor operated potentiometer. The control occurs via 2 programmable inputs („poti up“ and „poti down“). The display is limited by oP.53/54. The adjustment of the motorpoti is done with the parameters oP.50...oP.59 (also see Chapt. 6.9.3 „Motorpoti“). By way of the bus the motorpoti can be set to any chosen value between -100...100%.
Page 101 (see LE.21). The counter can a adjusted to any chosen value by keyboard or bus. The programming of the counter is done with the parameters LE.17...LE.21 (also see Chapt. 6.9.4 „Timer“). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 102 0244h 1000 This parameter shows the rated DC-link voltage automatically determined by the inverter. The value is measured at switch-on. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 24.06.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 103 Display of the rated inverter current in A. The value is determined from the power circuit identification (P-ID) and cannot be changed. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 104 Display of the software date. The value contains day, month and year, from the year only the last digit is indicated. Example: Display = 2102.0 Date = 21.02.2000 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 24.06.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 105 The serial number and the customer number identify the inverter. The QS-number contains production internal information. In.17 Temperature mode Adr. default 0E11h P-ID P-ID This parameter is for service personell only. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 106 65535 The error counters (for E.OC, E.OL, E.OP, E.OH, E.OHI) specify the total number of errors of each error type. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 24.06.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 107 If problems occur during the data transmission, select a baudrate up to max. 38400 baud. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 108 16 bit parameters status word high (Sy.42) and status word low (Sy.51). The status word is bit-coded. The description of the individual bits is found in Chapter 11.2.7. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 24.06.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 109 Presetting of the setpoint speed in the range of ±16000 rpm. The source of direction of rotation is determined as with the other absolute setpoint sources over oP.1. The setpoint source oP.0 must be adjusted to „5“ for setpoint setting by Sy.52. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 24.06.02...
Page 110 If this parameters is available in the CP-Mode, the setting becomes effective there. Otherwise CP.0 is indicated as start parameter. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 24.06.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 111 6.2.16 Digital Settings ..... 13 6.12 Technology Control 9. Error Assistance 6.2.17 Used Parameters ....14 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 12.04.02...
Page 113: Analog Inputs
An. 16 AN2 Offset X ru. 31 AN3 Display before amplification An. 17 AN2 Offset Y ru. 32 AN3 Display after amplification An. 18 AN2 Lower limit Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 12.04.02...
Page 114: Interface Selection
Following values can be defined: (An.20) Value Function Analog value from the optional analog input (default) Analog value via the terminals of AN1 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 12.04.02 All rights reserved...
Page 115: Save Mode
(An.2 / 12 / 22 = 1) must be switched on under An2 / 12 An.23) / 22 and the selected input must be activated. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 12.04.02...
Page 116: Zero Point Hysteresis
Value range Input Parameter Value range Resolution Default value An.4 0...±10% 0,1% 0,2% An.14 0...±10% 0,1% 0,2% An.24 0...±10% 0,1% 0,2% Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 12.04.02 All rights reserved...
Page 117 (rotation direction = ±analog) -100% 100% -100% 100% In corresponds to-100% Out 50% In corresponds to 0% Out 100% In corresponds to 100% Out -100% -100% Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 12.04.02...
Page 118: Lower And Upper Limit
An.29 AN3 upper limit Fig. 6.2.8 Limiting of the analog signal 400% An.9 / An.19 / An.29 -400% 400% An.8 / An.18 / An.28 -400% Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 12.04.02 All rights reserved...
Page 119 AN2 (ru.30) (default) 4096 Percental setpoint value (op.5) 6144 Motorpoti (ru.37) 8192 Process controller output (ru.52) 11240 AN3 (ru.32) x: not for control card BASIC Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 12.04.02...
Page 120: Analog Outputs
Functional Description Analog In- and Outputs 6.2.10 Brief Description The KEB COMBIVERT has three programmable analog outputs (ANOUT1...4). Para- meters An.31 and An.36 allow the selection of one size each which is given out at the Analog Outputs outputs X2A.5 / 6. The third and fourth analog output (An.41/47) is not led to the terminal strip, it can be output as switching condition 42, e.g.
Page 121: Output Signals
0...±100 Hz/±1000 min -1 2) -1 2) absolute speed reference variable ru.2 0...100 Hz/1000 min dependent of inverter rated current (In.1) dependent of ud.2 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 12.04.02...
Page 122: Analog Output / Display
100% the analog signal. An.33 0% correspond to 10V at the output An.34 100% correspond to 0V at the output -100% 100% -100% Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 12.04.02 All rights reserved...
Page 123: Period Anout3
For that purpose the value „8 digital setting“ must be adjusted as process vari- Digital Settings able. The setting is done within the range ±100 %. (An.32/37/42/48) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 12.04.02...
Page 124: Used Parameters
0,1 % -400,0 % An.9 0A09h -400,0 % 400,0 % 0,1 % 400,0 % An.10 0A0Ah An.11 0A0Bh An.12 0A12h An.13 0A13h 4095 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 12.04.02 All rights reserved...
Page 125 -100,0 % 100,0 % 0,1 % 0,0 % An.46 0A2Eh 240 s An.47 0A2Fh An.48 0A30h -100,0 % 100,0 % 0,1 % 0,0 % Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 12.04.02...
Page 126 0A32h -100,0 % 100,0 % 0,1 % 0,0 % An.51 0A33h -100,0 % 100,0 % 0,1 % 0,0 % An.52 0A34h 240 s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 12.04.02 All rights reserved...
Page 127 6.3.22 Inversion of Outputs ..... 18 11. Networks 6.3.23 Output Terminal Status ..18 6.3.24 Example ....... 19 6.3.25 Used Parameters ....20 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 129 6.3 Digital In- and Outputs 6.3.1 Summary The KEB COMBIVERT has 8 external digital inputs and 4 internal inputs (IA...ID). All inputs can be assigned to one or several functions. Description Digital Coming from the terminal strip it can be defined with parameter di.0 (not at F5-B),...
Page 130 X2A.13 IA (Internal input A) none IB (Internal input B) none 1024 IC (Internal input C) none 2048 ID (Internal input D) none Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 16.04.02 KEB COMBIVERT F5 All rights reserved...
Page 131: Inversion Of Inputs
X2A.13 IA (Internal input A) none IB (Internal input B) none 1024 IC (Internal input C) none 2048 ID (Internal input D) none Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 132: Strobe-Dependent Inputs
1024 IC (Internal input C) none 2048 ID (Internal input D) none * No function at di.8, as the control release works static. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 16.04.02 KEB COMBIVERT F5 All rights reserved...
Page 133 Fig. 6.3.8.b Static Strobe Mode 1 (di.7=1) Signal at terminals Strobe input Input status Fig. 6.3.8.c Static Strobe Mode 2 (di.7=2) Signal at terminals Strobe input Input status Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 134: Inputs Status
Fade in reset / input selection By selecting the source of rotation (oP.1) the adjustment can be changed from forward/reverse to Run/Stop. see chapter 6.3.10 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 16.04.02 KEB COMBIVERT F5 All rights reserved...
Page 135 * no function at F5-G/B The input ST is assigned by hardware means with the function „control release“. Further functions can be adjusted only „additionally“. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 136 An. 3 An.13 di. 9 di.10 LE.17 1024 LE.19 LE.22 2048 LE.24 PS.2 PS.3 PS.10 PS.18 PS.19 PS.29 * no function at F5-G/B Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 16.04.02 KEB COMBIVERT F5 All rights reserved...
Page 137 =128 & & Internal output OD > 1 > 1 ru.23 Output ru.24 Status ru.25 Output of output flags terminal Status condition status Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 138: Output Signals
The filter time is adjustable within the range of 0 (off)...1000 ms. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 16.04.02 KEB COMBIVERT F5 All rights reserved...
Page 139: Switching Conditions
Actual torque > level (only F5-M/S) AN1 on output of characteristic amplifier > level; without sign evaluation AN2 on output of characteristic amplifier > level; without sign evaluation Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 140 Active position to the target > Level. The output is set, if the distance to be covered to the target is larger than the adjusted level. If the positioning is completed, the output is reset (Posi module at F5-M/S). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 16.04.02 KEB COMBIVERT F5 All rights reserved...
Page 141 To learn more about the adjustment possibilities as well as the performance of the Pn.16 appropriate drive please refer to Chapter 6.7 „Protective functions“. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 142: Inverting Of Switching
1 Bit 0 Flag 0 > 1 do.17 & 1 Bit 1 Flag 1 > 1 do.23 & 1 Bit 7 Flag 7 > 1 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 16.04.02 KEB COMBIVERT F5 All rights reserved...
Page 143: Inverting Of Flags
X2A.24...26 Relay output > 1 X2A.27...29 Relay output Internal output Internal output do.40 Internal output & 1 Bit 7 Internal output > 1 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 144: Inversion Of Outputs
Decimal values ru.25 X2A.18 Transistor output X2A.19 Transistor output X2A.24...26 Relay output X2A.27...29 Relay output Internal output Internal output Internal output Internal output Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 16.04.02 KEB COMBIVERT F5 All rights reserved...
Page 145: Example
Set do.28 to „0“ (no inverting) The setting of do.41 is independent for this example, as only one condition is set at do.36. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 146 0B16h do.0 0C00h do.1 0C01h do.2 0C02h do.3 0C03h do.4 0C04h do.5 0C05h do.6 0C06h do.7 0C07h do.8 0C08h do.9 0C09h do.10 0C0Ah Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 16.04.02 KEB COMBIVERT F5 All rights reserved...
Page 147 0C29h do.42 0C2Ah do.43 0C2Bh 0 ms 1000 ms 1 ms 0 ms do.44 0C2Ch 0 ms 1000 ms 1 ms 0 ms Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 148 4095 oP.56 0337h 4095 oP.57 0338h 4095 oP.58 0339h 4095 oP.60 033Bh 4095 oP.61 033Ch 4095 Pn. 4 0404h 4095 Pn.23 0417h 4095 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 16.04.02 KEB COMBIVERT F5 All rights reserved...
Page 149 LE.22 0D16h 4095 LE.24 0D18h 4095 cn.11 070Bh 4095 cn.12 070Ch 4095 cn.13 070Dh 4095 di.9 0B09h 4095 ST+RST di.10 0B0Ah 4095 ST+RST Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 16.04.02...
Page 151 6.10 Encoder Interface 6.11 SMM 6.12 Technology Control 9. Error Assistance 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 06.02.02 KEB COMBIVERT F5-G / B...
Page 153 Functional Description 6.4 Setpoint-, Rotation- and Ramp Adjustment 6.4.1 Summary The setpoint values of the KEB COMBIVERT F5 can be preadjusted analog as well as digital. The AUX-function adds or multiplies an analog setpoint to/with other setpoint Description settings. The setpoint and rotation selection links the different setpoint sources with the possible sources of rotation direction.
Page 154 / oP.7 and oP.10 / oP.11 can be adjusted via digital inputs (see 6.9.3 „Motorpoti function“). System parameters Adjustment of absolute setpoint speed in rpm (SY.52) via the system parameters. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.02.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 155 • The parameters An.1...4 and An. 7...9 are without any function. • The maximal filter time for the analog inputs is 2 ms. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 06.02.02 KEB COMBIVERT F5-G / B...
Page 156 Setpoint Setpoint Setpoint Setpoint adjustment adjustment Digital rotation adjustment (oP.2) oP.2 Display Setpoint rotation Standstill (Low Speed) Forward (Forward) Reverse (Reverse) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.02.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 157 In the case of rotation selection run/stop and forward/reverse (oP.1= „4“ or „5“) the inputs determined with oP.60 and oP.61 work as follows: X2A.14 X2A.15 Revers Forward Input Run/Stop Function Run/Stop Forward Reverse Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 06.02.02 KEB COMBIVERT F5-G / B...
Page 158 If Run/Stop is to be adjusted over the control word, oP.2 must be set to „0“. The terminals F/R may not be wired (OR-operation of terminal, oP.2 and Sy.50). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.02.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 159 Functional Description 6.4.4 Fixed Frequencies The KEB COMBIVERT supports up to 3 fixed frequencies for each parameter set, which can be selected via two digital inputs. With oP.19 and oP.20 the inputs required (oP.18...23) for the selection are defined (also see „Digital inputs“ Chapt. 6.3.11). The rotation direction source for fixed frequency mode is defined with oP.18.
Page 160 Fixed frequency 1...3 The three fixed frequencies oP.21...23 are set-programmable and can be adjusted (oP.21, oP.22, oP.23) in the range of -400...400 Hz. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.02.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 161 If the value „=For“ is adjusted in oP.15, then the absolute maximal frequency of oP.14 is valid for both rotation directions. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 06.02.02 KEB COMBIVERT F5-G / B...
Page 162 Setpoint adjustment in percent Absolute setpoint adjustment Terminal strip (analog setpoint) Keyboard/Bus absolute Keyboard/Bus in % Set speed value SY.52 Motorpoti Speed detection PID-controller Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.02.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 163 Example A drive shall accelerate from 10Hz to 70Hz in 5s. 5s x 100Hz oP.28 = ———————— = 8,33s (70Hz-10Hz) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 06.02.02 KEB COMBIVERT F5-G / B...
Page 164 As a result the adjusted ramp time is exten- ded by oP.32. Total acceleration time = oP.28 + oP.32 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.02.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 165 Fig. 6.4.9.a Forward acceleration with constant ramp time f_soll f _ s o l l f _ i s t f_ist t_rampe t_rampe t_rampe t_rampe t_rampe Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 06.02.02 KEB COMBIVERT F5-G / B...
Page 166 If the mode constant time is activated for a ramp, then the s-curve function is deactivated for this ramp. The ascent is limited to minimum 100 Hz / 4800 s. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.02.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 167 1.024. Example: desired ramp time = 10 s adjusted ramp time = 10 s / 1.024 = 9.77 s Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 06.02.02 KEB COMBIVERT F5-G / B...
Page 168 -0,0125Hz: =For; dep. on ud.2 oP.60 033Ch 4095 oP.61 033Dh 4095 SY.52 0034h -16000 rpm 16000 rpm 1 rpm 0 rpm Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 06.02.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 169 6.10 Encoder Interface 6.11 SMM, Posi, Synchron 6.12 Technology Control 9. Error Assistance 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 17.04.02...
Page 171 For every frequency mode COMBIVIS uses an own Config-File. In the case of a mode changeover all parameter information are read from the inverter and a new Config-File is generated should it not already exist. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 17.04.02...
Page 172 Fig. 6.5.4 Delta Boost 100% uF.4 = 0.0...25.5 %; Default = 0 % uF.5 = 0.00...10.00 s; Default = 0 s uF.4 uF.1 uF.5 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.04.02 KEB COMBIVERT F5 All rights reserved...
Page 173 PT1-time constant Function off 2 ms 4 ms 8 ms 16 ms 32 ms 64 ms 128 ms 256 ms 512 ms 1024 ms Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 17.04.02...
Page 174 The current switching frequency is indicated in the parameter ru.45, the max. switching frequency in In.3 and the switching carrier frequency in In.4. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 17.04.02 KEB COMBIVERT F5 All rights reserved...
Page 175 0,01 s 0,00 s uF.9 0509h 649 V; 650: off 650:off uF.10 050Ah uF.11 050Bh PU-Id PU-Id PU-Id: Power unit Identification uF.19 0513h Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 17.04.02...
Page 177 6.10 Encoder Interface 6.11 SMM 6.12 Technology Control 9. Error Assistance 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 23.01.02...
Page 179 (star/delta). For above stated motor name plate that is 230 V / 49.5 A at delta-connection and 400 V / 28.5 at star-connection Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5-G / B 23.01.02...
Page 180 Usually the breakdown torque factor (M ) is not included in the motor rating plate. This data is found in the corresponding data sheet or the motor catalog. For KEB Data Sheets (dr. 9) standard motors (4-pole) the information is listed in the following table:...
Page 181 75.0 0.09 Automatic determination The KEB COMBIVERT supports an automatic determination of the motor stator resistance. For that proceed as follows: of the motor stator • input motor data of the identification plate into the parameter set which is to programm.
Page 182 0,000 Ohm 50,000 Ohm 0,001 Ohm P-ID*) 50 Ohm start automatic determitation dr.9 0609h Fr.10 090Ah *) dependent on the power circuit identification Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-G / B All rights reserved 23.01.02...
Page 183 6.13 CP-Parameter Definition 6.7.8 Motor Protection Mode ..15 6.7.9 GTR7-Control ......19 6.7.10 Special Functions ....20 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 185 Although these functions can be activated in controlled operation, this is to be avoided, since the KEB COMBIVERT regulates here at the torque limits. Fig. 6.7.1.a Survey ramp stop function see „Digital outputs“...
Page 186 200 % 140 % % referring to inverter rated current Pn.25 0419h 200 V 800 V 375/720 V depending on voltage class uF.15 050Fh Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 187 (uf.0) the Stall-level (Pn.20) is lowered according to following formula: ² Rated point (uf.0) Current limit = Pn.20 • ——————— Actual freq. (ru.3) Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 18.04.02 All rights reserved KEB COMBIVERT F5...
Page 188 Pn.20 0414h 199 % (200 = oFF) % referring to inverter rated current Pn.21 0415h 0.00 s 300.00 s 0.01s 2.00 s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 189 Speed Search / Mode Pn.27 maximum utilization with which the function works. Higher values let the function work faster, lower values make the function „softer“. Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 18.04.02 All rights reserved KEB COMBIVERT F5...
Page 190 Utilization Output voltage Used Parameters PROG. ENTER Param. Adr. Step default Pn.0 0400h Pn.1 0401h Pn.2 0402h Pn.26 041Ah bit-coded Pn.27 041Bh bit-coded Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 191 IC (Internal input C) none 2048 ID (Internal input D) none In case of several inputs the sum of their decimal values must be entered. Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 18.04.02 All rights reserved KEB COMBIVERT F5...
Page 192 With Pn.9 a level between 0...100 % can be adjusted, at which the condition OL- warning is fulfilled. The response to the warning signal is defined with Pn.8. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 193 0...6. At Pn.12 = 7 only the switching condition „46“ is set. In the motor temperature display ru.46 only T1-T2 closed or T1-T2 open is displayed. Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 18.04.02 All rights reserved KEB COMBIVERT F5...
Page 194 „OH2-warning“ is set (also see „Digital outputs“). The response to the warning signal is defined with Pn.14. Response to OH2-warning An electronic motor protective circuit-breaker is integrated in KEB COMBIVERT (see (Pn.14) Chapt. 6.7.8). When the tripping times, defined according to VDE 0660, are exceeded the switching condition OH2-warning is set (also see „Digital outputs“).
Page 195 In case of abnormal stopping with holding torque the modulation remains active, otherwise it is switched off (also at quick stop via control word sy. 50 bit 8). Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 18.04.02 All rights reserved KEB COMBIVERT F5...
Page 196 2,00 s Pn.61 043Dh 0,00 Nm 10000,00 Nm 0,01 Nm Adaption Pn.62 043Eh 0 °C 200 °C 1 °C 100 °C Pn.66 0442h Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 197 The counter works only in the active set with the measured value. In all inactive sets it is counted down. If one counter exceeds the limit, the response adjusted in Pn.14 is triggered. Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 18.04.02 All rights reserved KEB COMBIVERT F5...
Page 198 1/4 of the specified value, 2 min if the motor has not been operated appropriate time with 1 min underload. 30 sec 5 sec Motor current Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 199 Motorschutzfunktion Reaktion This parameter determines the behaviour of the drive if the motor protective function (Pn.14) responds. The function is described in Chapter 6.7.6. Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 18.04.02 All rights reserved KEB COMBIVERT F5...
Page 200 Functional Description Protective Functions External error control The KEB COMBIVERT provides another possibilitiy to protect the motor by connecting procedure an external temperature monitoring. Following components can be connected to terminals T1/T2: Thermo contact Temperature sensor (PTC) (NC contact) 1650Ω...4kΩ tripping resistance 750Ω...1650Ω...
Page 201 GTRs is synchronized. Used Parameters PROG. ENTER Param. Adr. Step default Pn.64 0440h 4095 Pn.65 0441h Name: Basis Datum Kapitel Abschnitt Seite © KEB Antriebstechnik, 2002 18.04.02 All rights reserved KEB COMBIVERT F5...
Page 202 = 4...6 and the ERROR-bit in the status word (sy.44/sy.51 Bit 1). State „no_PU“ is an Error State „no_PU“ is an Error Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 203 6.8.8 Locking of Parameter Sets ..8 6.8.9 Parameter Set ON and OFF 10. Project Planning Delay ........8 6.8.10 Used Parameters ....9 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 17.04.02...
Page 205 Parameter Sets Functional Description The KEB COMBIVERT contains 8 parameter sets (0...7), i.e. all programmable 6.8 Parameter Sets parameters are available 8times in the inverter and independent of each other they can be assigned with different values. As a lot of parameters in the parameter sets contain the same value, it would be relatively complicated to change every parameter in each set individually.
Page 206: Parameters
(with the exception of Security parameters). -4: ini_A Default values are copied into all parameters of all sets (with the exception of Security parameters). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 17.04.02 All rights reserved...
Page 207: Parameter Set Selection
This parameter can be written by Bus as well as by keyboard. The desired parameter set (0...7) is preadjusted directly as value and activated with „Enter“. Name: Basis Date Chapter Section Page © KEB Antriebstechnik,2002 All rights reserved KEB COMBIVERT F5 17.04.02...
Page 208 Fig. 6.8.7.b Binary-coded parameter set selection Input 2² Set 7 Set 6 Set 5 Set 4 Set 3 Set 2 Set 1 Set 0 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 17.04.02 All rights reserved...
Page 209 0 is always activated with the 1st edge. With the 2nd edge the set activated by the other inputs is selected again. Name: Basis Date Chapter Section Page © KEB Antriebstechnik,2002 All rights reserved KEB COMBIVERT F5 17.04.02...
Page 210: Locking Of Parameter Sets
OFF delay for set 2 of 1s + ON delay for set 3 of 2s OFF delay for set 3 of 2s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 17.04.02 All rights reserved...
Page 211 2.55 s 0.01 s Fr.6 0906h 2.55 s 0.01 s Fr.7 0907h 4095 Fr.9 0909h -1: activ set (only via bus) Fr.11 090Bh 4095 Name: Basis Date Chapter Section Page © KEB Antriebstechnik,2002 All rights reserved KEB COMBIVERT F5 17.04.02...
Page 213 6.12 Technology Control 6.9.10 Analog setting of parameter 9. Error Assistance values ........34 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 215 DC-braking after enabling the modulation (direction of rotation + control release) for the time adjusted in Pn.30. Pn.31 DC-brake/max. voltage 0...25.5% (default 25,5 %) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 216 0420h 400 Hz 0,0125 Hz 4 Hz F5-G/B depending on ud.2 Pn.32 0420h 4000 rpm 0,125 rpm 120 rpm F5-M depending on ud.2 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 217 Example: uF.6 = 2, uF.7 = 50 % Used Parameters PROG. ENTER Param. Adr. Step default uF.6 0506h uF.7 0507h 0.0 % 130.0 % 70 % uF.8 0508h 4095 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 219 IA (Internal input A) none IB (Internal input B) none see chapter 6.9.10 1024 IC (Internal input C) none 2048 ID (Internal input D) none Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 220 The correcting range is limited by the parameters oP.53 and oP.54 (see Fig. 6.9.3.). (oP.53, oP.54) Display of motor potentiometer This parameter shows the current value of the motor potentiometer in percent. value (ru.37) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 221 0,01 % 0,00 % oP.56 0338h 4095 oP.57 0339h 4095 oP.58 033Ah 4095 oP.59 033Bh 0,00 s 50000,00 s 0,01 s 66,00 s Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 223 The counting direction is dependent on direction of rotation (REV=upward; FOR=downward) The values from Bit 0...2 and 3...5 are to be added up. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 224 X2A.13 IA (internal input A) none IB (internal input B) none 1024 IC (internal input C) none 2048 ID (internal input D) none Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 225 0D12h LE.19 0D13h 4095 bitcoded LE.20 0D14h LE.21 0D15h LE.22 0D16h 4095 bitcoded LE.23 0D17h LE.24 0D18h 4095 bitcoded LE.25 0D19h LE.26 0D1Ah Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 227 After expiration of the brake closing time (Pn.40), in which the brake takes over the utilization, it is decelerated until standstill and the inverter changes into status LS. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 228 Reaching the hardware current limit the error E.br is triggered too. The monitoring is deactivated when Pn.43 is set to 0. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 229 0 Hz F5-G/B depending on ud.2 0429h -600 rpm 600 rpm 0,125 rpm 0 Hz F5-M/S depending on ud.2 Pn.43 042Bh 100 % Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 231 (default 80%) Starting power off if Pn.45 starting voltage 2 setting starting voltage by real value < set value 200...800 V Pn.45 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 232 In case the jump factor is too high, the inverter runs into the hardware current limitation. The control cannot work correctly, thus causing a wrong calculation of the active current! Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 233 If a braking resistor is connected, the adjusted value may not lie above the threshold of the braking resistor, else the controller cannot work (threshold 200V-class: 380V; 400V-class: 740V). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 234 If the output value is larger than the restart value, the restart is carried out upon power recovery. The output value is kept constant during the restart delay (Pn.52). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 235 Pn.48 (Pn.44 Bit 6-7 = 2) In this mode the motor shall be operated almost in no-load operation and shall feed Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 236 The DC-link voltage control is active. It is always decelerated onto the minimum output value. Accordingly the performance results from the adjustment of Pn.44 Bit 3-4. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 237 Pn.60..61 and behaves then in accordance with the setting in Pn.44 Bit 3-4. For F5-S only the parameters Pn.44..46 and Pn.52 are visible. At Pn.44 only the Bits 0, 1, and 3..4 are active. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 238 800 (50) only F5-G; (F5-B) Pn.55 0437h 32767 only F5-G/B Pn.56 0438h 800 % 100 % only F5-G/B Pn.57 0439h 32767 only F5-G; F5-M Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 239 With oP.46 a time can be preset between 0...20 s, with which the sweep amplitude acceleration/deceleration rises/falls. The entered value refers to a sweep amplitude of 100 %. (oP.46) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 240 0,01 s 10,00 s oP.47 032Fh 0,00 s 20,00 s 0,01 s 10,00 s oP.48 0330h 0,00 s 20,00 s 0,01 s 10,00 s Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 241 If the value „50“ (diameter correction with digital specification) is adjusted in oP.44, digital presetting (oP.45) the diameter signal can be preset with oP.45 within the range of 0...100 %. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 242 0,00 % 100,00 % 0,01 % 0,00 % oP.46 032Eh 0,00 s 20,00 s 0,01 s 10,00 s oP.49 0331h 0,010 0,990 0,001 0,500 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 243 -0,01 = off; -0,02= abort Fr.5 0905h 0,00 s 2,55 s 0,01 s 0,00 s Fr.6 0906h 0,00 s 2,55 s 0,01 s 0,00 s Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 244 Set deactivation delay 2,55 s Break at the stop position Fr07 Para. set input selection 16: I1 di11 I1 Function 2048: Set selection initiator signal Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 245 Positioning completed: -> set 2 do04 Condition 1 1: on Initiator active: -> set 3 do04 Condition 1 0: off Positioning completed: -> set 0 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 18.04.02...
Page 246 An.53 0A35h An.54 0A36h -1: oFF 7FFFh 0001h -1: oFF An.55 0A37h -2147483648 2147483647 An.55 0A37h -2147483648 2147483647 An.56 0A38h -2147483648 2147483647 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 18.04.02 KEB COMBIVERT F5 All rights reserved...
Page 247 6.10.6 Basic Settings ...... 10 6.13 CP-Parameter Definition 6.10.7 Additional Parameters ... 13 6.10.8 Used Parameters ....14 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.02...
Page 249 Encoder Interface Functional Description The KEB COMBIVERT F5 supports two from each other separated encoder channels. 6.10 Encoder Inter- Each encoder channel can support following interface dependent on the available face hardware: (not for B-housing) 6.10.1 Designs Encoder channel 1 (X3A) •...
Page 250 = 300 kHz = 150 Ω • internal terminating resistor R • 2…5 V high level at rectangular signals Please contact KEB regarding encoder inputs with HTL-level. Resolver interface Bild 6.10.2.a Resolver interface channel 1 (X3A) (default at F5-S) Only when the inverter is...
Page 251 Encoder Interface Functional Description Bild 6.10.2.b Resolver connector at the KEB servo motor Bild 6.10.2.c Resolver cable housing housing Aderfarbe SIN - SIN - SIN + blue SIN + 10 REF - yellow REF - REF + green REF + 7...
Page 252 Precondition for that is a built-in switch-selectable encoder interface encoder 2 (ec.20) (In.5 = 7). ec.20 Function Incremental encoder input Incremental encoder output Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.02 KEB COMBIVERT F5 All rights reserved...
Page 253 +5,2V +24VDC 0V is an unstabilized voltage that is provided by the power stage of the KEB COMBIVERT. Dependent on the size of unit and the load, the voltage amounted to 15... 30 V DC. Uvar is loadable at X3A and X3B with altogether 170 mA. If higher voltages / currents to supply the encoders are needed then the control must be supplied with an external voltage.
Page 254 [kHz] = 60000 encoder line number The following condition must be met: < max. operating frequency of encoder < max. operating frequency of interface Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.02 KEB COMBIVERT F5 All rights reserved...
Page 255 The encoder lines should not be longer than 50 m. If longer cables are needed, please contact KEB. Further information can be taken from the documentation of the respective manufacturer. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.02...
Page 256 128 ms 0,046875 rpm 256 ms 0,0234375 rpm When using other line numbers: Specified speed resolution x 2500 Speed resolution = Line number Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.02 KEB COMBIVERT F5 All rights reserved...
Page 257 1...10000 As additional function it is possible to trigger one of the two numerators with the function „Analog parameter setting“ (see Chapter 6.9.10). Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.02...
Page 258 If motors with aligned encoder systems are used, the value determined by the automatic alignment can be entered directly in Ec.2/12. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.02 KEB COMBIVERT F5 All rights reserved...
Page 259 Ec.36 indicates the type of the first encoder interface. Ec.37 indicates the status of the Hiperface. Encoder 1 Status (Ec.37) Ec.38 adjusts the performance of the Hiperface. Encoder 1 r/w (Ec.38) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 28.01.02...
Page 260 Ec.36 encoder 1 typ 1024 – – – Ec.37 encoder 1 state 1025 – – – Ec.38 encoder 1 r/w 1026 – – – Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 28.01.02 KEB COMBIVERT F5 All rights reserved...
Page 261 6.11.3 Used Parameters ....6 6.12 Technology Control 9. Error Assistance 6.13 CP-Parameter Definition 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-G / B All rights reserved 05.02.02...
Page 263 The energy saving function is switched off at activated torque compensation. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-G / B All rights reserved 05.02.02...
Page 264 CS.0 Bit 0, 1 = 2 ru.6 Channel 1 Channel 2 frequency calculation CS.1 Technologie control (only at F5-General (Capter 6.12) upon housing size D) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 05.02.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 265 KP-speed defines the proportional component of the speed controller within the range of 0...32767. KI-Drehzahl (cS.9) KI-speed defines the integral component of the speed controller within the range of 0...32767. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-G / B All rights reserved 05.02.02...
Page 266 0,0125 dep. on ud.2 cS 6 KP-speed 0F06 X – 32767 – – cS.9 KI-speed 0F09 X – 32767 – – Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 05.02.02 KEB COMBIVERT F5-G / B All rights reserved...
Page 267 6.12.3 PID Actual Value ....6 6.13 CP-Parameter Definition 6.12.4 Sample Applications ....7 6.12.5 Used Parameters ....10 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 11.02.02...
Page 269 Technology Control Functional Description 6.12 Technology The KEB COMBIVERT is equipped with a universally programmable technology controller, with it pressure, temperature or dancing position controls can be set up. Controller The technology controller consists of a set/actual value comparator, that puts the 6.12.1 The PID Control-...
Page 270 A frequency from 0.0...400.0 Hz (dep. on ud.2) can be adjusted. At cS.0 bit (only F5-G/B) 0...1 = 1 the output value added with the ramp output frequency (ru.2) forms the output frequency (ru.3). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 11.02.02 KEB COMBIVERT F5 All rights reserved...
Page 271 If one of the analog channels is adjusted, the signals can be individually adapted to the requirements with the analog amplifier, as described in Chapter 6.2. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 11.02.02...
Page 272 (100 % = 100 %) DC-voltage The DC-voltage 0...1000 V displayed in parameter ru.18 is used as actual value signal (100 % = 1000 V) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 11.02.02 KEB COMBIVERT F5 All rights reserved...
Page 273 Characteristic Ramp generator amplifier oP-parameter Actual value ru.29 ru.30 cn.2 = 1 An-parameter ru.2 Ramp output value Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 11.02.02...
Page 274 Characteristic Ramp generator amplifier oP-parameter ru.29 ru.30 Real value cS.0 = 0 cn.2 = 1 An-parameter ru.2 Ramp output value Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 11.02.02 KEB COMBIVERT F5 All rights reserved...
Page 275 Analog current set value cn.7/8 cS.4 cn.0 = 2 Characteristic cn.4...6 cn.10 amplifier Active current ru.17 real value ru.2 cn.2 = 5 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 11.02.02...
Page 276 – ru30 AN2 post amplifier display 021E – – – -400,0 400,0 – ru53 AUX display 0235 – – – -400,0 400,0 – Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 11.02.02 KEB COMBIVERT F5 All rights reserved...
Page 277 6.13 CP-Parameter Definition 6.13.3 Example ........5 6.13.4 Display Standardization ... 6 10. Project Planning 6.13.5 Used Parameters ....8 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 11.04.02...
Page 279 When entering an invalid parameter address the parameter is set to „oFF“ (-1). The appropriate CP-parameter is not displayed at this setting. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 11.04.02...
Page 280 0 0 1 1024 Display standardization from set 1 0 1 0 2048 Display standardization from set 2 1 1 1 7168 Display standardization from set 7 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 11.04.02 All rights reserved KEB COMBIVERT F5...
Page 281 Adjust all other parameter sets to „off“, so that no indication occurs. The acceptance of the values takes place only after Power-On-Reset of the operator. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 11.04.02...
Page 282 Functional Description CP-Parameter Definition 6.13.4 Display The KEB COMBIVERT gives the user the possibility to define his own standardization (e.g. km/h or bottles/min) in the CP-Mode. The parameters ud.18...20 are used for Standardization conversion, ud.21 for specifying the method of calculation, the decimal places as well as the units indicated in KEB COMBIVIS.
Page 283 Satz 4 ud.19 = 60 Satz 4 ud.20 = 0 ; no Offset Satz 4 ud.21 = 17 ; Unit rpm; direct calculation mode; no decimal places Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 11.04.02...
Page 284 B-control ud.19 0813h -32767 32767 not at B-control ud.20 0814h -32767 32767 not at B-control ud.21 0815h 1791 not at B-control Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 11.04.02 All rights reserved KEB COMBIVERT F5...
Page 285 7.1.2 Installation and Connection ..3 7.1.3 Checklist prior to Start-up ..4 Initial Start-up 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 10.04.02 KEB COMBIVERT F5...
Page 287 Preparatory Measures Start-up The following chapter is intended for everybody who has no experience with the KEB 7. Start-up frequency inverters. It shall allow a correct entering into this field. But because of the complex application possibilities we must restrict ourselves to explaining the start-up 7.1 Preparatory...
Page 288 þ Open the control release of the inverter to avoid the unintended starting of the machine. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 10.04.02 All Rights reserved...
Page 289 7.2.3 Set value selection ....4 8. Special Operation 7.2.4 Testing of Drive ...... 5 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-G / B All Rights reserved 01.02.02...
Page 291 Initial Start-up Start-up 7.2 Initial Start-up After all preparatory measures have been carried out the KEB COMBIVERT F5 can be switched on. 7.2.1 Switching on of The sequence of the switch-on procedure as shown below refers to supplied units with factory setting. Because of the multitude of programs we cannot take into KEB COMBIVERT consideration customer-specific adjustments.
Page 292 X2A.10 and adjust terminal X2A.1/2 current signal current signal frequency with or/and X2A.3/4 at terminal X2A.1/2 at terminal X2A.1/2 CP .19 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 01.02.02 KEB COMBIVERT F5-G / B All Rights reserved...
Page 293 Put the drive in all possible operating conditions of the application see Error Assistance Was an error triggered? Chapter 9 Test OK! Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5-G / B All Rights reserved 01.02.02...
Page 295 4. Operation 5. Parameter 6. Functions 7. Start-up 8. Special Operation currently no entry 9. Error Assistance 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved KEB COMBIVERT F5 10.04.02...
Page 297 9.1.1 General ........3 9. Error Assistance Troubleshooting 9.1.2 Error Messages and their Cause ........3 10. Project Planning 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 10.04.02...
Page 299 That may be an indication for thermal causes. Check, whether the inverter is used in accordance to the ambient conditions and that no moisture condensation takes place. At KEB COMBIVERT error messages are always represented with an „E.“ and the 9.1.2 Error Messages appropriate error in the display.
Page 300 E.co1 ERROR counter overrun 1 54 Counter overflow encoder channel 1 E.co2 ERROR counter overrun 2 55 Counter overflow encoder channel 2 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.04.02 KEB COMBIVERT F5 All Rights reserved...
Page 301 • ground fault • deceleration ramp too short • motor cable too long • EMC • DC brake at high ratings active (see 6.9.3) Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 10.04.02...
Page 302 E.PUIN ERROR power unit invalid 14 Error: Software version for power circuit and control card are different. Error cannot be reset (only at F5-G B-housing) Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.04.02 KEB COMBIVERT F5 All Rights reserved...
Page 303 98 Warning: no more overload, OL counter has reached 0 %. A.nOL2 no ABN.STOP overload 2 101 The cooling time after “Warning! Overload during standstill” has elapsed. The warning message can be reset. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 10.04.02...
Page 304 105 The left software limit switch lies outside the defined limits. The response to this warning can be programmed (see chapter 6.7 “Response to errors or warning messages”). Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.04.02 KEB COMBIVERT F5 All Rights reserved...
Page 305 10.1 General Design Calculation ......3 10.1.2 Design of Braking Resistors ..4 11.1.3 Cable and Fuses ..... 6 11. Networks 12. Annex Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 10.04.02...
Page 307 (see Technical Data) air flow rate of fan For more details please refer to the catalogs of the control cabinet manufacturers. Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved KEB COMBIVERT F5 10.04.02...
Page 308 Project Planning 10.1.2 Design of The KEB COMBIVERT fitted with an external braking resistor or an external braking option is suitable for a limited 4-quadrant operation. The braking energy, refed into the DC- Braking bus at generatoric operation, is dissipated over the braking transistor to the braking resistor.
Page 309 Braking time DEC The braking time DEC is adjusted at the frequency inverter. If it is chosen too small the KEB COMBIVERT switches off automatically and the error message OP or OC appears. The approximate braking time can be determined according to following formulae.
Page 310 Mains fuses are to be designed for the rated input current of the inverter. The current/ time-characteristic of the fuse must be slow-acting in order to avoid premature tripping when utilizing the power reserves of the inverter. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.04.02 KEB COMBIVERT F5 All Rights reserved...
Page 311 11.1.4 Interface Operator ....4 11.1.5 Profibus Operator ....5 12. Annex 11.1.6 InterBus Operator ....6 11.1.7 CanOpen Operator ....7 11.1.8 Sercos Operator ....8 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 10.04.02...
Page 313 Networks Network Hardware The KEB COMBIVERT F5 can be easily integrated into different networks. For that 11. Networks purpose the inverter is fitted with an operator that is appropriate for the respective bus system. Following hardware components are available: 11.1 Network –...
Page 314 RxD-B (-) Receive signal B/RS485 Supply voltage -Plus +5V (I =10mA) Data reference potential; earth for VP TxD-A (+) Transmission signal A/RS485 TxD-B (-) Transmission signal B/RS485 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 10.04.02 KEB COMBIVERT F5 All rights reserved...
Page 315 STOP PDIN off ==> No supply voltage Diag: Diagnostic interface to the Diag PBS1: PROFIBUS-DP-interface (socket-connector) PBS2: PROFIBUS-DP-interface (pin-connector) ANTRIEBSTECHNIK ANTRIEBSTECHNIK PBS1 PBS2 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 10.04.02...
Page 316 11.1.6 InterBus Ope- The InterBus operator F5 is a slip-on operator with interbus 2-wire remote bus connection for KEB COMBIVERT F5. The voltage supply occurs via the inverter, for an indepen- rator dent supply it can also be fed in externally over the control terminal strip of the inverter.
Page 317 No supply voltage Diag Diag: Diagnostic interface to the CAN f: CAN-interface (socket-connector) CAN m: CAN-interface (pin-connector) ANTRIEBSTECHNIK ANTRIEBSTECHNIK CAN f CAN m Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 10.04.02...
Page 318 11.1.8 Sercos Operator The herein described unit is a plugable operator with SERCOS-interface for the frequency inverter or servo KEB COMBIVERT F5. As far as possible the hard and software were 00.F5.060-6000 developed taking the DIN/EN 61491 into consideration. The voltage supply is made by the inverter and as an independend external supply it can be made via the terminal strip of the inverter.
Page 319 11.2.6 HSP5 Watchdog-Time ..... 3 11.2.7 Status and Control Word ..4 11.2.8 Speed Setting via Bus .... 5 11.2.9 Used Parameters ....6 Name:Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 10.04.02 KEB COMBIVERT F5...
Page 321 (control card - operator; or control card - PC). After expiration of an adjustable time Time (sY.9) (0,01...10 s) without incoming telegrams, the response adjusted in Pn.5 is triggered. The value „off“ deactivates the function. Name:Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 10.04.02 KEB COMBIVERT F5...
Page 322 0=actual rotation forward; 1=actual rotation reverse Current set Indication of current parameter set Free Fast stop 0 = fast stop inactive; 1 = fast stop active 9-15 Free Chapter Section Page Date Name:Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 10.04.02...
Page 323 Via this parameter the current actual speed can be read out in rpm. The direction of Actual speed Sy.53 rotation is signalled by the sign. Name:Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All rights reserved 10.04.02 KEB COMBIVERT F5...
Page 324 65536 Sy.51 0033h 65536 Sy.52 0034h -16000 rpm 16000 rpm 1 rpm 0 rpm Sy.53 0035h -16000 rpm 16000 rpm 1 rpm 0 rpm Chapter Section Page Date Name:Basis © KEB Antriebstechnik, 2002 KEB COMBIVERT F5 All rights reserved 10.04.02...
Page 325 8. Special Operation 9. Error Assistance 10. Project Planning 11. Networks 13.1.1 Index ........3 12. Annex 13.1 Search and Find 13.1.2 KEB - Worldwide ....11 13.1.3 Domestic Representations ..13 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 07.02.02...
Page 327 6.10.12 cn. 1 6.12.5 Ec.13 6.10.10 cn. 2 6.12.6 Ec.14 6.10.11 cn. 3 6.12.6 Ec.15 6.10.11 cn. 4...9 6.12.3 Ec.16 6.10.11 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 07.02.02 KEB COMBIVERT F5-G / B...
Page 328 11.1.3 oP.44 6.9.27 Pn.58...60 6.7.13 Interface oP.45 6.9.27 Pn.61 6.7.13 definition 6.10.6 oP.46 6.9.27, 6.9.30 Pn.62 6.7.11 operator 11.1.3 oP.47 6.9.28 Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 07.02.02 All Rights reserved KEB COMBIVERT F5-G / B...
Page 329 9 6.5.5 uF.11 6.5.6 Selection uF.12...14 6.7.9 of a parameter 4.1.4 uF.16 6.11.4 Service 4.2.3 uF.17 6.11.4 Set-point uF.18 6.7.9 Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 07.02.02 KEB COMBIVERT F5-G / B...
Page 331 0064/9/8285018 Fax: 0086/21/62350015 Mail: elmoltd@ath.forthnet.gr Fax: 0064/9/8285019 Mail: info@keb-cn.com I-Net: www.elmo-gr.com Mail: aksales@renold.co.nz I-Net: www.keb-cn.com I-Net: www.renold.co.nz KEB Antriebstechnik Austria GmbH Name: Basis Date Chapter Section Page © KEB Antriebstechnik, 2002 All Rights reserved 07.02.02 KEB COMBIVERT F5-G / B...
Page 332 Of. 2, 62 B, Vishnevetskogo Str. UA – 257002 Cherkassy Fon: 00380/472/540617 Fax: 00380/472/540614 Mail: market-k@market- k.cherkassy.ua USA KEBCO Inc. Chapter Section Page Date Name: Basis © KEB Antriebstechnik, 2002 07.02.02 All Rights reserved KEB COMBIVERT F5-G / B...
Page 333 Search and Find Annex 12.1.3 Domestic Representations teilweise KEB Antriebstechnik GmbH & Co. KG Sachsen und Wildbacher Straße 5 Baden-Württ. Laipple / Brinkmann GmbH Thüringen 08289 Schneeberg Saarland Ziegelhau 13 Tel.: (0 37 72) 67-0 teilweise 73099 Adelberg Fax: (0 37 72) 6 72 81 Rheinland-Pfalz Tel.: (0 71 66) 9 10 01-0...
Page 334 Telefon 00 49 / 52 63 / 4 01 - 0 • Fax 00 49 / 52 63 / 4 01 - 1 16 Internet: www.keb.de • E-mail: info@keb.de KEB Antriebstechnik GmbH & Co. KG Wildbacher Str. 5 • D - 08289 Schneeberg Telefon 0049 / 37 72 / 67 - 0 •...

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