KEB COMBIVERT F5 Instructions For Use Manual

KEB COMBIVERT F5 Instructions For Use Manual

F5 ethercat operator
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C O M B I V E R T
Instructions For Use
COMBIVERT F5
F5 EtherCAT Operator
Translation of the original manual
Document
Part
Version
20103239
ENG
02

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Table of Contents
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Summary of Contents for KEB COMBIVERT F5

  • Page 1 C O M B I V E R T Instructions For Use COMBIVERT F5 F5 EtherCAT Operator Translation of the original manual Document Part Version 20103239...
  • Page 3: Preface

    Preface Preface The described hard- and software are developments of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. Signal words and symbols Certain operations can cause hazards during the installation, operation or thereafter.
  • Page 4: Laws And Guidelines

    Copyright The customer may use the instruction manual as well as further documents or parts from it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its entirety. Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their...
  • Page 5: Table Of Contents

    Table of Contents Table of Contents Preface ..............................3 Signal words and symbols ......................3 More symbols ..........................3 Laws and guidelines ........................4 Warranty ............................4 Support ............................4 Copyright ............................4 Table of Contents ........................... 5 List of Figures ............................6 List of Tables ............................6 1 Basic Safety Instructions ..........
  • Page 6: List Of Figures

    List of Figures 4.3.1 Process data mapping ......................15 4.3.1.1 Different coding of the PD mapping subindex ..............16 4.3.2 Extension of the maximum process data length in the "ExtendedPDMode" from software V2.3 ........................ 16 4.3.3 Synchronous mode ......................17 4.3.4 Emergency .........................19 4.3.5 EtherCAT-Watchdog ......................
  • Page 7: Basic Safety Instructions

    Hazards and risks through ignorance. ► Read the instruction manual ! ► Observe the safety and warning instructions ! ► If anything is unclear, please contact KEB Automation KG ! 1.1 Target group This instruction manual is determined exclusively for electrical personnel. Electrical per- sonnel for the purpose of this instruction manual must have the following qualifications: •...
  • Page 8: Electrical Connection

    BASIC SAFETy INSTRUCTIONS 1.3 Electrical connection DANGER Voltage at the terminals and in the device ! Danger to life due to electric shock ! ► For any work on the unit switch off the supply voltage and secure it against switching on. ►...
  • Page 9: Product Description

    Die bei KEB eingesetzten Halbleiter und Bauteile sind für den Einsatz in industriellen Produkten entwickelt und ausgelegt. Restriction If the KEB COMBIVERT F5 is used in machines, which work under exceptional condi- tions or if essential functions, life-supporting measures or an extraordinary safety step must be fulfilled, the necessary reliability and security must be ensured by the machine builder.
  • Page 10: Hardware

    Hardware 3 Hardware 3.1 Overview of the operating elements Overview Description EtherCAT Link_IN EtherCAT-Mailbox ac- tive EtherCAT-Run EtherCAT-ERR Inverter ERR EtherCAT Link_OUT Diagnostic interface X6C EtherCAT-In X6D EtherCAT-Out Figure 1: Overview of the EtherCAT operator...
  • Page 11: Meaning Of The Leds On The Operator

    Hardware 3.2 Meaning of the LEDs on the operator Component Meaning EtherCAT Link_IN Green LED displays the Link/Activity of the EtherCAT input port EtherCAT-Mailbox active Flashes as long as a mailbox command is carried out. Green RUN Led according to the specification of ‚RUN Indicator‘ in the EtherCAT specification [1]: Flashing Meaning Unit is in INIT state Cyclically blinking with ON(200ms) Unit is in PRE-OPERATION-...
  • Page 12: Diagnostic Interface X6B

    Hardware 3.3 Diagnostic interface X6B ATTENTION Desctruction of the PC interface ! ► The connection of the diagnostic interface with a serial interface at a PC, may only be connected with a special HSP5 cable. 3.4 EtherCAT interface X6C, X6D Standard Ethernet-RJ45 c onnector according to IEEE 802.3 100Base-T.
  • Page 13: Software

    5E00h Parameter of the FI control with index = KEB parameter ad- dress + 2000h(*1). The subindex is used for set-addressing 6000h 9FFFh Device profile parameters according to [4] (*1): The KEB parameter address can be found in the application manual of the used FI.
  • Page 14: Set Addressing With Subindex Up To Software V2.0

    4.2.2.2 Set addressing with subindex up to software V2.0 For KEB parameters (Index = 2000h...5FFFh) the subindex is used for set-addressing. The coding of the subindex can be switched from software version V1.8 to a coding that corresponds to the specification of field parameters (arrays) in [2].The following coding is valid:...
  • Page 15: Set-Addressing With Subindex From Software V2.3

    Config parameter. 4.2.3 Process data communcation Non-addressed setpoints can be preset via the process data channel to the KEB F5 and actual values can be requested. Data communication of the process data between application and Eth- erCAT slave controller occurs via 3-buffer mechanism. The maximum of process data that can be transferred is 8 byte each per direction.
  • Page 16: Different Coding Of The Pd Mapping Subindex

    The coding of the subindex in a PD mapping entry is switchable. There are two possibilities: 1. PD mapping subindex linear (DS301 compatible) 2. PD mapping subindex bit-coded (KEB-specific) Depending on the software version, the two options are selected differently. The following table is intended to illustrate these differences: Software version V2.0...
  • Page 17: Synchronous Mode

    F5 EtherCAT operator, if the SYNC0 signals are activated by the master. The following register presettings in the KEB-EtherCAT slave must be made by the master for this: Bit0 and Bit1 must be set to 1 in (byte) register 0981h:...
  • Page 18: Figure 4: Operator Display: Saut0

    Software If the synchronous operating mode is activated, but no SYNC0 interrupts are released, the F5- EtherCAT operator switches in automatic synchronous mode at default setting which can be identi- fied in the following display string: Figure 4: Operator display: Saut0 Herein the operator simulates the SYNC0 interrupts time controlled according to the configured Sync0 cycle time. In the following the SYNCO interrupt is meant if we speak from ‚SyNC event‘. The SYNC timeout time is four times of the adjusted SYNC cycle time (see Com_Cycle). This can be adapted by the user via parameter User_HS_SyncToutTime.
  • Page 19: Emergency

    If this function is activated via parameter EmergencyCycle, the EtherCat operator reads cyclically parameter ru.00 from the inverter control. The operator starts an emergency message via CoE channel of the mailbox communication if an error status is recognized. This is also done if the er- ror is no longer present. The message contains 8 bytes of data. The first 3 bytes of this data are defined by [2] the last 5 bytes can be assigned manufacturer-specific. The KEB-F5-EtherCAT op- erator fills the emergency message as follows: Byte0 Byte1...
  • Page 20: Ethercat-Watchdog

    Software 4.3.5 EtherCAT-Watchdog It is a monitoring function of the EtherCAT slave controller. The watchdog monitors the cyclic in- coming of new process output data in operational state. This function must be activated by the EtherCAT master. • The register Watchdog devider(WD_Devider: 0400h) must be set. •...
  • Page 21: Operator Parameters

    Operator parameters 5 Operator parameters Name: Com_Cycle 1006h Index: Subindex: Meaning: Serves for control, whether the synchronous operating mode is active. The value is coded in *s, but it has an internal resolution of 1 ms. Data length: 4 byte Coding: 0 = OFF (normal operating mode), otherwise 1 µs.
  • Page 22 Operator parameters Name: Manufacturer Status Register Index: 1002h Meaning: Returns the value of parameter RU.00 as 4 byte value. Subindex: Data length: 4 byte Coding: Note: This parameter can be read only. Pre-defined error field Name: Index: 1003h Meaning: This parameter contains a field of maximum 6 entries where the error- history can be read out.
  • Page 23 Operator parameters Name: Manufacturer Hardware Version Index: 1009h Meaning: Displays the value of parameter hardware version (IN.00) as 4-character hexadecimal coded string. Subindex: Data length: 4 byte continued on the next page Coding: Value 014Ah/330 would appear in the CAN telegram as follows: Byte4 Byte5 Byte6...
  • Page 24 Operator parameters Name: Identity Object Subindex: 3: Revision Number Meaning: Indicates the revision number of the node. This parameter is coded manufacturer-specific. Data length: 4 byte Coding: see description of parameter FBS Config. Default value: Note: All members of this parameter are read-only. Name: ECATAddr Index: 1100h Meaning:...
  • Page 25 Operator parameters Name: Syncman CommType Default value: Note: The value of the parameter is ReadOnly. Subindex: 3: CommType SM2 Meaning: Indicated the communication type of SyncManager 2. Data length: 1 byte Coding: s.a. Default value: Note: The value of the parameter is ReadOnly. Subindex: 4: CommType SM3 Meaning:...
  • Page 26 Operator parameters Name: Syncman2 PDOAssign Index: 1C12h Meaning: This parameter indicates the PDO assignment for Syncmanager 2. Subindex: 0: NumbersOfAssignedPDOs Meaning: Indicated the number of assigned PDOs. Data length: 1 byte Coding: Default value: Notice The value of the parameter is ReadOnly. Subindex: 1: 1st PDOMappingObjekt Meaning:...
  • Page 27 Operator parameters Name: receive PDO Mapping Default value: Note: Value "0" deactivates the processing of this PDO. When activating the PDO by writing a value unequal to zero the operator first checks the pro- cess data mapping for general validity. Then this mapping is converted into the inverter process data assignment and written to the inverter control.
  • Page 28 Operator parameters Name: transmit PDO Mapping Index: 1A00h Meaning: This parameter defines the process data assignment of the first PDO that carries data from slave to master. All further informations can be taken from the description of parameter 1 receive PDO mapping. Name: HS_SyncToutMode 2281h Index: Subindex: Meaning: Defines the reaction to the SYNC timeout event, 4.3.3 Data length: 1 byte Coding: 0: Automatic return into normal mode.
  • Page 29 Operator parameters Name: EmergencyCycle Index: 2283h Subindex: Meaning: Serves for activation of the emergency function. Values unequal to zero define the cycle time in ms, in which the value of the inverter parameter ru.00 is read. On occurance and leaving of an error-state an emergency message is output via the emergency mechanism. Data length: 4 byte Coding: 1ms, 0 = OFF (no Emergency)
  • Page 30 Operator parameters Name: Watchdog Activation Default value: Note: A changed value takes effect immediately and is stored non-volatile.
  • Page 31 Operator parameters Name: Watchdog inhibit Index: 2288h Subindex: Meaning: Indicates the events that reset the field bus-watchdog from running into timeout. Data length: 1 byte Coding: Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 reserved BUSOK SDO-Req PDOUT PDOUT: If this bit is set, the field bus watchdog is reset on every transfer of process output data to the inverter control. SDO-Req: If this bit is set, the field bus-watchdog is reset on every re- ceiption of a SDO-request through the mailbox channel. BUSOK: If this bit is set, the field bus-watchdog is reset if bit 4 of the AL status register in the EtherCAT slave controller is 0.
  • Page 32 1: Only the VL-Ramp. Dtime is calculated, VL-Ramp. Dspeed remains unchanged. 2: The value of the KEB-ramp time is accepted as value for the VL-ramp .Dtime. VL-Ramp. Dspeed is set accordingly. Default value:...
  • Page 33 Operator parameters Name: FBS Config Index: 228Fh Subindex: Meaning: Determines the configuration of the EtherCAT connection regarding to certain behaviors. Data length: 2 byte Access: READ_WRITE Coding: Bit-coding as follows: Bit0 = 1: No PDOUT monitoring in the synchronous operation mode. In the actual software version, not only the receive of the SYNC event, but also the cyclic receiving of process output data is monitored in the synchronous operation mode.
  • Page 34 Operator parameters DS301OD DS301- IdentityObj Recom- Compatible with Set-addressing PDOMap- (Bit10,9) mended KEB COMBI- B= bit-coded set-addressing (KEB) (Bit8) SubIdx for DS301 CONTROL C6 L = linear subIndex addressing (Bit12) conform ChannelHandler (DS301) operation (EtherCAT Gate- PDO mapping way) Old (00)
  • Page 35: Dsp402-Parameter

    The following table shows the parameters which are defined by the CANopen device-profile DSP402 [4]. Some of this parameters are rescaled by the EtherCat operator and then they are mapped to a KEB internal parameter of the inverter control. Partly some of these parameters are completely realized in the operator.
  • Page 36 DSP402-Parameter Name: DSP402_Controlword Index: 6040h Subindex: Meaning: Control word with coding according to [4]. The parameter is bit-coded. Data length: 2 byte Coding: Bit-coded according to [4]. The following table only lists the bits that are realised in this soft- ware.
  • Page 37: Annex

    Annex 7 Annex 7.1 Overview of operator parameters Index Sub- Diagnosis Diagnosis DS301 Parameter name Data length in Access index Param. Parameter name Byte Address 1000h ----- ----- Device type 1001h ----- ----- Error register 1002h ----- ----- Manufacturer Status Register 1003h ----- -----...
  • Page 38: Table 3: Operator Parameter Overview

    Annex Index Sub- Diagnosis Diagnosis DS301 Parameter name Data length in Access index Param. Parameter name Byte Address 1C10h ----- ----- Syncman0 PDOAssign 1C10h ----- NumberOfAssignedPDOs 1C11h ----- ----- Syncman1 PDOAssign 1C11h ----- NumberOfAssignedPDOs 1C12h ----- ----- Syncman2 PDOAssign 1C12h ----- NumberOfAssignedPDOs 1C12h...
  • Page 39: Unit Desciption By Xml Files

    ‚cccc‘ = Config_Id (Parameter SY.02) e.g. 4612 = F5H-M/V1.00 4000 rpm Observe that not each new software version in the EtherCat operator gets also a new revision. The required XML files can directly be generated with COMBIVIS 6. Further information can be found in the download area of www.keb.de by the search term "Generate EtherCAT description file".
  • Page 40 Headquarter KEB Automation KG KEB Antriebstechnik GmbH • Getriebemotorenwerk Südstraße 38 • 32683 Barntrup Wildbacher Straße 5 • 08289 Schneeberg Telefon +49 5263 401-0 • Telefax 401-116 Telefon +49 3772 67-0 • Telefax 67-281 Internet: www.keb.de • E-Mail: info@keb.de Internet: www.keb-drive.de • E-Mail: info@keb-drive.de...

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