KEB COMBIVERT F5 Instruction Manual

KEB COMBIVERT F5 Instruction Manual

Powerlink operator
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C O M B I V E R T
INSTRUCTION MANUAL
Powerlink Operator
Translation of original manual
Document
Part
Version
20099027
GBR
01

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Table of Contents
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Summary of Contents for KEB COMBIVERT F5

  • Page 1 C O M B I V E R T INSTRUCTION MANUAL Powerlink Operator Translation of original manual Document Part Version 20099027...
  • Page 3: Table Of Contents

    Annex ......................23 Operator Parameters ......................23 DSP402-Parameter ......................24 5.3 Unit desciption by XML files .....................24 Integration of the KEB-F5 Powerlink drive in the AutomationStudio of the B&R company ..........................25 5.4.1 Integration as Generic Powerlink Station ................25 Display of the KEB parameter address with COMBIVIS ..........27...
  • Page 4: Preface

    Precondition for all further steps is the knowledge and observance of the safety and operating instructions. This is provided accompanied by the de- vice or by the download site of www.keb.de. Non-observance of the safety and operating instructions leads to the loss of any liability claims.
  • Page 5: Copyright

    Karl E.Brinkmann GmbH agency. Copyright The customer may use the instruction manual as well as further documents or parts from it for internal purposes. Copyrights are with KEB and remain valid in its entirety. , COMBIVERT , COMBICONTROL...
  • Page 6: Product Description

    Preface Product Description KEB-Antriebstechnik develop, produce and sell static frequency inverters worldwide in the industrial power range. The inverters of the type F5 can be equipped optionally with a Power- Link-Controlled-Node-Interface. The F5 PowerLink operator is integrated into the frequency inverter housing by simple plug-in and fits into all F5 units. Here it concerns to an intelligent...
  • Page 7: Description Of The Hardware

    Description of the Hardware Description of the Hardware PowerLink-Mailbox active FU-Error EPL_Link0 EPL_Error EPL_Link1 EPL_Status START ENTER FUNC STOP Diagnose PowerLink Uext Port0 Port1 (24V) Node-Switch Figure 1: Overview of the Powerlink Operator PowerLink Command-Layer active: Flashes, as long as the parameter channel communi- cation is active. EPL_Link0: Flashes, if a link is recognized at Powerlink-Port0. Flashes in case of activity on this port.
  • Page 8 X6C,X6D: Standard Ethernet-RJ45-connector in accordance with IEEE 802.3 100Base-T: To prevent the damage of the serial interface on your Personal Com- Caution puter be sure that you use the special HSP5 cable from KEB for con- necting your PC to the serial interface of the ModBus operator. Info...
  • Page 9 Description of the Hardware Node Switch (x16, x1) Node-Switch: The Powerlink node address is set with these two node switches. The left node switch (x16) puts out the High Nibble, the right node switch (x16) puts out the Low Nibble of the unit address. . Thus, the node address is set as follows: Info Node address = switch position (x16) * 16 + switch position (x1) Example: Switch postion x16: ->...
  • Page 10: Software

    Software Fundamentals of the KEB-Powerlink connection The KEB-F5-Powerlink operator contains a separate Powerlink slave controller for process- ing of time-critical communication tasks. An extensive Powerlink compatibility is also ensured by using this external component. The supported Powerlink versions are EPL V1 and EPL...
  • Page 11: Set-Addressing With Subindex

    SDO commands) applies to the PDIN data illustration. Process data communication New process output data (PDOUT) can be sent to the KEB Powerlink slave and the actual process input data (PDIN) can be determined by means of process data communication.
  • Page 12 Software PDIN-data (KEB-Slave -> PowerLink-Master): Byte0 Byte1 Byte2 Byte3 Byte4 Byte5 Byte6 Byte7 Sy.44: Status word (long) Sy.53: Actual Speed IN.22: User Parameter 1 LSByte MSByte LSByte MSByte LSByte MSByte The mapping is adjustable as well as Powerlink parameters with index = 1600h and 1A00h and via operator parameters PD_Inx_Map and PD_Outx_Map (see below).
  • Page 13: Synchron-Modus

    Software Finally, after changing the mappings, the number of the mapped objects (Subindex=0) must be written via mailbox-command-layer (SDO) in the respective mapping object (1600h or 1A00h, s [2]) in order that the process data processing becomes active. 3.2.2 Synchron-Modus The Powerlink SoC-Interrupt is used as synchronization signal for internal communication between Powerlink operator and FI control in this special kind of communication.
  • Page 14: Fieldbus Watchdog

    The operator instructs the FI control via a special command if the watchdog time counts down without at least one of the configurated field bus events. The FI control re- action is determined by parameters Pn.05, Pn.06 (already mentioned). The coding of these two parameters can be taken from [3]. 3.2.4 Support of DSP402 profile The KEB-F5-Powerlink operator supports some elementary objects of the DSP402 profile. This parameters are defined in [4]. Only the velocity mode is integrated. A list of these param- eters can be found in the annexe.
  • Page 15: Operator Parameters

    Operator Parameters The operator parameters are managed by the Powerlink operator. Access to this parameters can be done through diagnosis-interface with KEB-COMBIVIS software or through the SDO channel of Powerlink. The following list containes only those parameters which are important for the user.
  • Page 16 Operator Parameters Name: HS_SyncToutDelay (Fb02) Meaning: Defines the number of SoC-interrupts, after which the SoC-interrupt-su- pervising is activated. Combivis- Parameteraddress:0282h SDO-Index: 2282h SDO-Subindex: Data length: 2 Byte Access: READ_WRITE Coding: Standard value: Notes: A changed value is stored immediately active and non-volatile. Name: FBS Command (Fb04) Meaning: Through writing to this parameter certain commands can be requested in the Powerlink operator. Combivis- Parameteraddress:0284h 2284h SDO-Index: SDO-Subindex: Data length: 2 Byte Access: READ_WRITE Coding:...
  • Page 17 Operator Parameters Name: Watchdog Activation (Fb07) Meaning: Defines the activation of the fieldbus-watchdog after POWER On. Combivis- Parameteraddress:0287h SDO-Index: 2287h SDO-Subindex: Data length: 1 Byte Access: READ_WRITE Coding: 0: The Fieldbus-Watchdog is active immediately. Values unequal to Zero are bitcoded: Bit0: Activation of the Fieldbus-Watchdog after the first SoC-interrupt Bit1: reserved Bit2: Activation of the Fieldbus-Watchdog after the first transition of the PowerLink(FPGA) into state operational. Bit3: Activation of the Fieldbus-Watchdog after the first receive of PDOUT-data. Bit4: reserved Bit5: Activation of the Fieldbus-Watchdog after the first receive of a SDO-demand. Standard value: Notes: A new value takes effect immediately and is stored non-volatile. Name: Watchdog Inhibit (Fb08) Meaning: Defines the events that reset the fieldbus-watchdog. The bitcoding of this parameter makes it possible to define more than one event for...
  • Page 18 Operator Parameters Bit4: Reset of the Fieldbus-Watchdog, if the Powerlink-status (FPGA) is operational. Standard value: Notes: A new value takes effect immediately and is stored non-volatile. Name: FBS Config (Fb09) Meaning: Serves for configuration of some special functions in the Powerlink opera- tor. Combivis- Parameteraddress:0289h SDO-Index: 2289h SDO-Subindex: Data length: 2 Byte Access: READ_WRITE Coding: Bit coded: Bit0: = 1: Switches automatically into the synchronous-mode, if the Powerlink (FPGA) changes into state operational. = 0 : No activation of the synchronous-mode possible. Standard value: 0000h Notes: A new value takes effect immediately and is stored non-volatile. Name: PD_In_Cycle (Fb16) Meaning: Displays the cycle time the PDIN data are read by the FI, in order to transmit the data to Powerlink.
  • Page 19 Operator Parameters Name: PD_Inx_Map with x = 1-4 (Fb17-Fb20) Meaning: Defines the xth mapping for PDIN-data. Combivis- Parameteraddress:0291h-0294h SDO-Index: 2291h-2294h SDO-Subindex: Data length: 4 Byte Access: READ_WRITE Coding: Mapping according to [2] b16 b15 b8 b7 Index Subindex BitLen Standard value: Parameter-Name Value Mapped parameter PD_In1_Map 202C0120h SY.44: Status word (long) PD_In2_Map 20350110h SY.53: Actual speed PD_In3_Map 2E160110h IN.22: User Parameter 1...
  • Page 20 Operator Parameters Name: PD_Outx_Map with x = 1-4 (Fb23-Fb26) Meaning: Defines the xth mapping for PDOUT-data. Combivis- Parameteraddress:0297h-029Ah SDO-Index: 2297h-229Ah SDO-Subindex: Data length: 4 Byte Access: READ_WRITE Coding: Mapping according to [2] b15 b8 Index Subindex BitLen Standard value: Parameter-Name Value Mapped parameter PD_Out1_Map 202B0120h SY.43: Control word (long) PD_Out2_Map 20340110h SY.52: Setpoint speed PD_Out3_Map 2E160110h IN.22: User Parameter 1 PD_Out4_Map 20340110h...
  • Page 21 Operator Parameters Name: PDO_TxMappParam_00h_AU64 (s. [1]) Meaning: Displays the PDIN mapping according to Powerlink-coding. This 64-Bit- Array containes in Subindex = 0 the number of mapped objects. Through this subindex the PDIN-operation is activated (Value > 0) or deaktivated (Value = 0). SDO-Index: 1A00h SDO-Subindex: 0 (NumberOfEntries) Data length: 8 Byte Access: READ_WRITE Coding:...
  • Page 22 Operator Parameters Name: PDO_RxMappParam_00h_AU64 (s. [1]) Meaning: Displays the PDOUT mapping according to the Powerlink-coding. This 64-Bit-Array containes in Subindex = 0 the number of mapped objects. Through this subindex the PDOUT-operation is activated (Value > 0) or deaktivated (Value = 0). SDO-Index: 1600h SDO-Subindex: 0 (NumberOfEntries) Data length: 8 Byte Access: READ_WRITE...
  • Page 23: Annex

    Annex Annex Operator Parameters Index Name Sub-Index Combivis- Data length in A c - Type Addr. Byte cess 2280h Com_Cycle 0280h 2281h HS_SyncToutMode 0281h 2282h HS_SyncToutDelay 0282h 2283h EmergencyCycle 0283h 2284h FBS Command 0284h 2285h Take Stored PD-Map 0285h 2287h Watchdog Activation 0287h 2288h...
  • Page 24: Dsp402-Parameter

    6049h DeltaTime ----- 604Ah VL_VelocityQuickStop RECORD 604Ah NumberOfEntries ----- 604Ah DeltaSpeed ----- 604Ah DeltaTime ----- 604Dh VL_PoleNr ----- 605Ah VL_QuickStopOptionCode ----- 6502h DSP402_SuppDriveModes ----- 6007h DSP402_AbortConnOption- ----- Code 6060h DSP402_ModesOfOperation ----- 6061h DSP402_ModesOfOpera- ----- tionDisplay Unit desciption by XML files The Ethernet Powerlink standardization Group (EPSG) has specified a technical manual file in form of a XML file in its Draft standard 1311 [5]. These files are marked as XML device description (XDD). KEB will make XDD files available up to sample. Thereby, each drive with own KEB Config ID receives its own XDD file.
  • Page 25: Integration Of The Keb-F5 Powerlink Drive In The Automationstudio Of The B&R Company

    ‚KEBccccF5EPLxd.xdd: ‚cccc’ is the decimal value of the Config_Id (value of parameter SY.02) of the used KEB-FI and ‚x’ the value of the revision of the Powerlink software. Observe that not each new software version in the Powerlink operator gets also a new revision.
  • Page 26 Annex Select ‚Generic Powerlink Station’ in group ‚Powerlink Devices’ in the following window: Figure 2: Controller module selection Enter the desired "Node number' and adjust the node switch on the Powerlink operator ap- plicable. Then press the button "Advanced' Figure 3: Node number...
  • Page 27: Display Of The Keb Parameter Address With Combivis

    Annex The adjustmentss can be taken from the following picture: Figure 4: Advanced Parameters Afterwards the KEB Powerlink unit should be completely integrated. Please note that the changed project must be transferred to the target hardware. Display of the KEB parameter address with COMBIVIS As condition for this function the check box "display parameter info in Explorer" must be acti- vated in Combivis in menue‚ process->configuration’ under side "parameter text". Figure 5:...
  • Page 28 Annex Afterwards the feature display can be opened in the Project Explorer window with double click onto the parameter group. The KEB parameter address can be read out under side "pa- rameter features" in the right part of the window: Figure 6: Projec eplorer Parameter address = 0180h for parameter "0S00 operator type' is displayed in the example.
  • Page 29: F5 Operator Internal Error Messages

    Annex F5 Operator internal error messages General error messages Error Communication error during initialisation o_Flo Overflow in value calculation t_out Timeout, control board doesn't answer IDAtA Data invalid rOnly Parameter Read_Only E_Bcc Communication error: wrong checksum Busy Inverter busy ISruc Communication error: Invalid service No PA Parameter locked by password I_FrA Communication error: Invalid character E_PAr Communication error: wrong parity I_SEt Invalid set...
  • Page 30 Notizen / Notes...
  • Page 31 Notizen / Notes...
  • Page 32 KEB Italia S.r.l. fon: +32 5443 7860 • fax: +32 5443 7898 Via Newton, 2 • I-20019 Settimo Milanese (Milano) mail: vb.belgien@keb.de fon: +39 02 3353531 • fax: +39 02 33500790 net: www.keb.de • mail: kebitalia@keb.it KEB Power Transmission Technology (Shanghai) Co.,Ltd. KEB Japan Ltd. No. 435 Qianpu Road, Chedun Town, Songjiang District, CHN-Shanghai 201611, P.R. China 15–16, 2–Chome, Takanawa Minato-ku fon: +86 21 37746688 • fax: +86 21 37746600 J-Tokyo 108-0074 net: www.keb.de • mail: info@keb.cn...

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