KEB Combivert F5 series Installation Manual
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KEB Combivert F5 series Installation Manual

5.5...7.5kw 230v 4.0...15kw 400v
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See also: Instruction Manual
The general
EMC and safety
directions at www.
keb.de have to be
observed !
Mat.No.
00F50EM-KE03
C O M B I V E R T
Installation Manual
Rev.
1J
5.5...7.5 kW
4.0...15 kW
Housing E
230 V
400 V
GB

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Summary of Contents for KEB Combivert F5 series

  • Page 1 C O M B I V E R T The general EMC and safety directions at www. keb.de have to be observed ! Installation Manual Housing E 5.5…7.5 kW 230 V 4.0…15 kW 400 V Mat.No. Rev. 00F50EM-KE03...
  • Page 3 GB - 48...
  • Page 4 Non-observance of the safety instructions leads to the loss of any liability claims. The safety and warning instructions specified in this manual do not lay claim on completeness. KEB reserves the right to change/adapt specifications and technical data without prior notice. The used...

  • Page 5: Table Of Contents

    Table of Contents Safety and Operating Instructions..6 4.2.2 Resetting error messages ....24 4.2.3 Password Input........24 Product description ......7 Intended use.......... 7 Parameter Descriptions ....25 Unit identification ........7 Basic/Compact/General/Application Technical data ........8 without encoder interface ....25 2.3.1 230 V class ..........

  • Page 6: Safety And Operating Instructions

    Important, absolutely read Safety and Operating Instructions Safety and Operating Instructions for drive converters (in conformity with the Low-Voltage Directive 2006/95/EC) 1. General (potential health risks). In operation, drive converters, depending on their degree of 5. Electrical connection protection, may have live, uninsulated, and possibly also moving When working on live drive converters, the applicable national or rotating parts, as well as hot surfaces.

  • Page 7: Product Description

    Product Description Product Description Intended use The frequency inverter KEB COMBIVERT F5 serves exclusively for the control and regu- lation of three-phase motors. The operation of other electric consumers is prohibited and can lead to the destruction of the unit.

  • Page 8: Technical Data

    Product Description Technical data 2.3.1 230 V class Inverter size Housing size Phases Output rated power [kVA] Max. rated motor power [kW] Output rated current Output rated current UL Max. short time current 49.5 OC-tripping current Rated input current Rated input current UL Max.

  • Page 9: 400 V Class

    Product Description 2.3.2 400 V class Inverter size Housing size Phases Output rated power [kVA] 6.6 Max. rated motor power [kW] Output rated current [A] 9.5 16.5 Output rated current UL [A] 7.6 Max. short time current [A] 17 21.6 29.7 49.5 OC-tripping current [A] 21...

  • Page 10: Dimensions And Terminals

    Product Description Dimensions and terminals * with Operator Connection for mains voltage, motor, braking resistor and temperature detection Connection for control lines Connection for operator or HSP5 service cable Connection for shielding / earthing Pay attention to the input voltage, since 230 V and 400 V class (3-phase) are possible ! GB - 10...

  • Page 11: Installation And Connection

    - ideal in a metal cable duct. • Mount COMBIVERT well conducting with the mounting plate. Remove the paint beforehand. You can find further instructions regarding the EMC-conform wiring in the Internet at KEB. GB - 9...

  • Page 12: Connection Of Power Circuit

    1.3 Nm (11.5 lb inches) 3.3.2 Wiring instructions Absolutely observe the connecting voltage of the KEB COMBIVERT. A 230V-unit will be immediately destructed on a 400V-power supply. Never exchange the mains and motor cables. Some countries demand that the PE-terminal is directly connected to the terminal box (not over the mounting plate).

  • Page 13: Mains Connection

    Installation and Connection 3.3.3 Mains connection Mains connection 230 V 1-phase Mains connection 230 V 3-phase 1 x 180…260 Vac 3 x 180…260 Vac N/L2 N/L2 Protection Mains connection 400 V 3-phase 3 x 305…528 Vac • Fuse (see chapter 2.3) or •...

  • Page 14: Motor Connection

    Installation and Connection 3.3.4 Motor connection Maximum motor line length see chapter 2.3 Apply shieldings over a large N/L2 contact surface of the mounting plate Motor-PTC (optionally) 3.3.5 Connection of the temperature monitoring • Terminals T1, T2 • Tripping resistance 1.65…4 kΩ •...

  • Page 15: Connection Of A Braking Resistor With Fire Prevention

    Installation and Connection 3.3.6 Connection of a braking resistor with fire prevention With input rated voltage of 480 Vac no braking resistor shall be connected at control type "BASIC". The operating threshold of the braking resistor (Pn.69) must be adjusted at least to 770 Vdc for all other controls (see annex). At defective braking transistor this circuit prevents against overheating and fire.

  • Page 16: Control Board Basic

    Installation and Connection Control Board Basic 3.4.1 X2A Control Terminal Strip • Tightening torque 0.22…0.25 Nm (2 lb inches) • Use shielded/drilled cables 1 5 7 8 10 11 14 15 16 20 22 24 25 26 27 28 29 •...

  • Page 17: Connection Of The Control Terminal Strip

    Installation and Connection 3.4.2 Connection of the control terminal strip Setpoint potentiometer Current signal Setpoint signal 3…10 kΩ 0…±20 mA 0…±10 V DC 4…20 mA Analog output ±10 V DC max. 5 mA not at housing A and B max. 30 V DC / 0.01…1 A max.

  • Page 18: Control Board Compact/General/Application Without Encoder Interface

    Installation and Connection Control board Compact/General/Application without encoder interface 3.5.1 X2A Control Terminal Strip • Tightening torque 0.22…0.25 Nm (2 lb inches) • Use shielded/drilled cables • Lay shield on one side of the inverter onto earth 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 potential...

  • Page 19: Connection Of The Control Terminal Strip

    Installation and Connection 3.5.2 Connection of the control terminal strip Setpoint potentiometer Setpoint signal Current signal 3…10 kΩ 0…±10 V DC 0…±20 mA 4…20 mA Analog output ±10 V DC / max. 5 mA *) Connect potential equalizing line only if a potential difference of >30 V exists between the controls.

  • Page 20: Control Board Multi/Servo/Application With Encoder Interface

    Installation and Connection Control board Multi/Servo/Application with encoder interface 3.6.1 X2A Control Terminal Strip • Tightening torque 0.22…0.25 Nm (2 lb inches) • Use shielded/drilled cables • Lay shield on one side of the inverter onto earth 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 potential...

  • Page 21: Connection Of The Control Terminal Strip

    Installation and Connection 3.6.2 Connection of the control terminal strip Setpoint potentiometer Setpoint signal 3…10 kΩ 0…±10 V DC Analog output ±10 V DC / max. 5 mA *) Connect potential equalizing line only if a potential difference of >30 V exists between the controls.

  • Page 22: Operation Of The Unit

    4.1.2 Digital operator (part number 00F5060-1000) As an accessory for the local operation of the KEB COMBIVERT F5 an operator is available. To prevent malfunctions, the inverter must be brought into nOP status before connecting / disconnecting the operator (open control release). When starting the inverter, it is always started with the last stored values or the factory setting.

  • Page 23: Remote Control

    PC / Operator Part number 00.58.025-001D Housing (PE) F5-Operator 4.1.4 Remote control For remote control of the KEB COMBIVERT F5 a special HSP5 operator is available. Operator Cable The last three digits of the part number indicate the 00F5060-9000 00F50C0-2xxx length of the cable in dm.

  • Page 24: Resetting Error Messages

    4.2.3 Password Input The KEB COMBIVERT is outfitted with a comprehensive password protection. In dependence on the entered password the following modes are possible: Display Mode...

  • Page 25: Parameter Descriptions

    CP-Parameter Parameter Descriptions Basic/Compact/General/Application without encoder interface Resolu- Based Parameter Setting Range Default Unit ↵ tion CP.0 Password input 0…9999 ud.1 CP.1 Actual frequency display -400…400 0.0125 ru.3 CP.2 Set frequency display -400…400 0.0125 ru.1 CP.3 Inverter status 0…255 ru.0 CP.4 Apparent current 0…6553.5...
  • Page 26 CP-Parameter CP.3 Inverter status In parameter „inverter status“ the actual operating condition of the frequency inverter is displayed. In the case of an error the current error message is displayed, even if the display has already been reset with ENTER (error-LED on the operator is still blinking). „no Operation“;...
  • Page 27 CP-Parameter CP.24 Max. ramp current This function protects the frequency inverter against switching off through overcurrent during the acceleration ramp. When the ramp reaches the adjusted value,it is stopped so long until the current decreases again. CP.3 displays "LAS" at active function. CP.25 Max.
  • Page 28 CP-Parameter dulation is switched off! CP.29 Analog output 1 / Function CP.29 defines the function of analog output 1. Value Function Scaling factor 0…100 % (0…±100 %) Absolute actual frequency CP.3 0…100 Hz absolute set frequency CP.2 0…100 Hz actual frequency CP.3 0…±100 Hz set frequency CP.
  • Page 29 CP-Parameter Active current > switching level Intermediate circuit voltage (CP.7) > switching level Real value (CP.1) > switching level Set value (CP.2) > switching level Absolute set value at AN1 > switching level Absolute set value at AN2 > switching level Set value at AN1 >...
  • Page 30 CP-Parameter CP.34 Source of rotation direction The source rotation setting and the mode of evaluating the rotation setting is defined with this parameter (Enter-Parameter). With CP.34 one does not modify the rotation source of the fixed frequencies (CP.19…21). Value Direction of rotation only application mode Setting by way of terminal strip forward/reverse;...

  • Page 31: Parameter Description For Multi And Application With Encoder Interface

    (e.g. constant running forward, standstill). In the case of an error the current error message is displayed, even if the display has already been reset with ENTER (error-LED on the operator is still blinking). Status messages and information about the cause and removal are to be found in "www.keb.de". GB - 30...
  • Page 32 CP-Parameter CP.10 Speed Control / Configuration This parameter activates the speed or the torque control. CP.10 Description Speed control Torque control Speed / torque control CP.17 Load motor dependent parameter The factory settings of the COMBIVERT correspond to the size of the unit and the respective motor.
  • Page 33 CP-Parameter CP.33 Relay output 1 / function CP.34 Relay output 2 / function CP.33/34 determine the function of the two relay outputs (X2A.24-26, X2A.27-29). Value Function No function (generally off) Generally on Run signal; also by DC-braking Ready signal (no error) Fault relay Fault relay (without auto-reset) Warning or error message after abnormal stopping...
  • Page 34 CP-Parameter CP.35 Reaction to limit switch This parameter determines the reaction of the drive to terminal X2A.14 (F) and/or X2A.15 (R), which are programmed as limit switches. The reaction of the drive is shown in the table below. CP.35 Display Reaction Restart E.PRx Immediate disabling of modulation Quick stopping / disabling of modulation after...

  • Page 35: Parameter Description For F5 Servo

    ENTER (error-LED on the operator is still blinking). Status messages and information about the cause and removal are to be found in www. keb.de => Documentation => Operating Instructions => Other => Service informations => Error and status messages.doc.
  • Page 36 CP.20 as well. The adjustment values of known motors of the KEB COMBIVERT S4 series must be multiplied by the pole- pair number of the motor. The lower 16 bits of the result must be entered in CP.20.
  • Page 37 CP-Parameter The signals A(+) and A(-) must be changed for units with SIN/COS encoder. Should this involve too much effort then you can achieve a rotation reversal of encoder 1 by means of this parameter. CP.21 Meaning Tracks not exchanged Track exchanged 2…3 Reserved for initiator input CP.28 Torque reference source...
  • Page 38 CP-Parameter Value Function Absolut value ANOUT1 > switching level Absolut value ANOUT2 > switching level ANOUT1 > switching level ANOUT2 > switching level Driver voltage activ (safety relay) Absolut active power > switching level Active power > switching level Unlisted values are only for application mode Switching level of CP.33 = 100;...

  • Page 39: Annex A

    Annex A Annex A Overload characteristic Release time [s] Load [%] On exceeding a load of 105% the overload integrator starts. When falling below the inte- grator counts backwards. Error E.OL is triggered if the integrator achieves the overload characteristic. Calculation of the motor voltage The motor voltage for dimensioning of the drive is depending on the used components.

  • Page 40: Storage

    If the capacitor starts running with rated voltage, it is tried to build the oxide film abrupt again. This causes heat and gas and leads to the destruction of the capacitor. In order to avoid defectives, the KEB COMBIVERT must be started up depending on the storage period in accordance with the following specification: Storage period <...

  • Page 41: Changing The Response Threshold Of The Braking Transistor

    Input voltages as before, however double the times per year. Eventually change capacitors. Eventually change capacitors. After expiration of this start-up the KEB COMBIVERT can be operated on nominal rating conditions or delivered to a new storage. Changing the response threshold of the braking transistor (not valid for control type „BASIC“)

  • Page 42: Annex B

    In this case the operator may need to take corresponding measures. UL Marking Acceptance according to UL is marked at KEB inverters with the adjacent logo on the type plate. To be conform according to UL for use on the North American Market the following instructions must be observed (original text of the UL-File): •...
  • Page 43 Annex B Table for input fusing of inverters F5-A housing: Inverter Input Voltage UL 248 Fuse Class UL 248 Fuse Class J or RK5 * CC *) 05F5 240 / 1ph 05F5 240 / 1ph 07F5 240 / 1ph 07F5 240 / 1ph 05F5 400 / 480 / 3ph...

  • Page 44: Additional Manuals

    Unit-specific instructions • Part 2 Power Circuit • Part 3 Control Circuit Service notes • Up- /Download of parameter lists with KEB COMBIVERT • Error messages Instruction and information for construction and development • Application Manual • Preparation of a user-defined parameter menu •...
  • Page 45 Notes GB - 33...
  • Page 46 +39 02 3353531 • fax: +39 02 33500790 net: www.keb.de • mail: kebitalia@keb.it KEB Power Transmission Technology (Shanghai) Co.,Ltd. No. 435 Qianpu Road, Chedun Town, Songjiang District, KEB Japan Ltd. CHN-Shanghai 201611, P.R. China 15–16, 2–Chome, Takanawa Minato-ku fon: +86 21 37746688 • fax: +86 21 37746600...

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