Clutch Fluid Pipe And Hose Removal And Installation; Clutch Fluid Pipe And Hose Inspection - Suzuki Grand Vitara 2011 Manual

Clutch Fluid Pipe and Hose Removal and
Installation
CAUTION
!
Do not allow fluid to get on painted surface. It
may cause painted surface damage.
Removal
1) Remove dust and dirt from each joint of hose and
pipe to be disconnected and clean around reservoir
cap of brake master cylinder.
2) Take out fluid with syringe or such.
3) Remove clamp (1) of clutch master cylinder (2) and
disconnect fluid pipe (3).
1
4) Disconnect fluid pipe (1) from hose (2).
NOTE
To disconnect pipe (1) from hose (2),
separate them by using flare nut wrench (4)
and spanner (3) so as not to kink them.
2
5) Pull clamp (1) of fluid pipe joint (2) and disconnect
fluid hose (3).
1
S6JB0A5306003
2
3
I5JB0A530008-01
1
4
3
I5JB0A530009-03
3
2
I5JB0A530010-02
Installation
Reverse removal sequence noting the following points.
• Tighten flare nut (3) and hose bracket nut (4) to
specified torque.
Tightening torque
Clutch fluid pipe flare nut (a): 16 N·m (1.6 kgf-m,
11.5 lb-ft)
Clutch fluid hose bracket nut (b): 10 N·m (1.0 kgf-
m, 7.5 lb-ft)
• Do not allow pipe (1) and hose (2) to contact hard
against vehicle or other parts.
• Install each clamp securely.
• After installation, check clutch pedal free travel and
bleed air from system.
• Check fluid leakage.
• Add fluid close to MAX level of reservoir.
2

Clutch Fluid Pipe and Hose Inspection

Check pipe (1) and hose (2) for dent, kink, crack, dirt and
dust. Replace if check result is not satisfactory.
2
Clutch:
4, (b)
3, (a)
1
I5JB0A530011-03
S6JB0A5306004
1
2
I5JB0A530012-03
5C-6