Main Bearings, Crankshaft And Cylinder Block Inspection - Suzuki GRAND VITARA Owner's Manual

1D-122 Engine Mechanical: For J20 Engine
12) Install flywheel (drive plate for A/T).
Using special tool, lock flywheel or drive plate, and
tighten flywheel or drive plate bolts (1) applied with
sealant to specification.
Special tool
(A): 09924–17810
Tightening torque
Flywheel bolt (a): 70 N·m (7.0 kgf-m, 51.0 lb-ft)
Drive plate bolt: 65 N·m (6.5 kgf-m, 47.0 lb-ft)
13) Install engine front mounting brackets (1). Tighten
bracket bolts to specified torque.
Tightening torque
Engine front mounting bracket bolt (a): 55 N·m (
5.5 kgf-m, 40.0 lb-ft)
14) Install water pump (2) and heater outlet pipe (3).
Refer to "Water Pump Removal and Installation (For
J20 Engine Model): in Section 1F".
15) Install pistons and connecting rods. Refer to
"Pistons, Piston Rings, Connecting Rods and
Cylinders Removal and Installation: For J20 Engine".
16) Install oil pump. Refer to "Oil Pump Removal and
Installation: For J20 Engine in Section 1E".
17) Install cylinder head assembly to cylinder. Refer to
"Valves and Cylinder Head Removal and Installation:
For J20 Engine".
18) Install, timing chain sprockets, timing chains, timing
chain tensioner, tensioner adjusters, timing chain
guides, timing chain cover, crankshaft pulley, water
pump pulley. Refer to "Timing Chain Cover Removal
and Installation: For J20 Engine", "2nd Timing Chain
and Chain Tensioner Removal and Installation: For
J20 Engine" and "1st Timing Chain and Chain
Tensioner Removal and Installation: For J20
Engine".
19) Install oil pump strainer and oil pan referring to "Oil
Pan and Oil Pump Strainer Removal and Installation:
For J20 Engine in Section 1E".
20) Install clutch to flywheel (for M/T vehicle). For clutch
installation, refer to "Clutch Cover, Clutch Disc and
Flywheel Removal and Installation: in Section 5C".
21) Install engine assembly to vehicle. Refer to "Engine
Assembly Removal and Installation: For J20
Engine".
Main Bearings, Crankshaft and Cylinder Block
Inspection
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Crankshaft
Crankshaft runout
Using a dial gauge, measure runout at center journal.
Rotate crankshaft slowly. If runout exceeds its limit,
replace crankshaft.
Limit on runout
0.06 mm (0.0023 in.)
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