Honda 2005-2008 RX500 FA Service Manual page 435

'61HN252' by American Honda Motor Co. - Page 435 of 540
[2005-2008] [TRX500 FA/FGA]
Set the water
pump bypass
hose properly
1 of 1
Align the index lines on the front cover and motor
case.
Install the set plates and new O-rings onto the
motor case bolts.
Install the motor case bolts and tighten them.
INSTALLATION
Coat a new O-ring with engine oil and install it into
the starter motor groove.
Apply molybdenum oil solution to the starter motor
shaft splines.
Install the starter motor into the rear crankcase
cover with the two mounting bolts and ground
cable, and tighten the mounting bolts.
(page 1-22).
Install the starter motor cable and nut onto the
motor terminal and tighten the nut securely.
Install the rubber cap over the starter motor termi-
nal properly.
Install the right engine side cover and tighten the
two bolts.
Connect the battery negative () cable.
Install the following:
recoil starter cover (page 2-4)
seat (page 2-4)
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
INDEX LINES
STARTER
MOTOR CABLE
STARTER MOTOR
BOLTS
ELECTRIC STARTER
O-RINGS
BOLTS/SET PLATES
O-RING
RUBBER CAP
GROUND
CABLE
BOLTS
TERMINAL NUT
RIGHT ENGINE SIDE COVER
21-11
3/9/2008 11:22 PM