Honda 2005-2008 RX500 FA Service Manual page 330

'61HN252' by American Honda Motor Co. - Page 330 of 540
[2005-2008] [TRX500 FA/FGA]
BRAKE SYSTEM
16-12
1 of 1
Apply silicone grease to the brake lever contact area
of the master cylinder piston.
Apply silicone grease to the brake lever contact area
of the pivot bolt.
Install the brake lever.
Install and tighten the brake lever pivot bolt to the
specified torque.
TORQUE: 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft)
Hold the pivot bolt and tighten the pivot nut to the
specified torque.
TORQUE: 5.9 N·m (0.6 kgf·m, 4.4 lbf·ft)
Install the brake lever boot.
Place the master cylinder on the handlebar.
Install the master cylinder holder with the "UP"
mark facing up.
Install the bolts but do not tighten yet.
Align the mating surface of the master cylinder
holder with the throttle housing boss as shown.
Tighten the upper bolt first, then tighten the lower
bolt.
TORQUE: 12 N·m (1.2 kgf·m, 9 lbf·ft)
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
BOOT
BRAKE LEVER
MASTER CYLINDER
"UP" MARK
HOLDER
Align
PIVOT BOLT
PIVOT NUT
BOLTS
BOLTS
3/9/2008 11:10 PM