Honda 2005-2008 RX500 FA Service Manual page 247

'61HN252' by American Honda Motor Co. - Page 247 of 540
[2005-2008] [TRX500 FA/FGA]
Secure the cotter
pin after adjusting
the tie-rod length
1 of 1
Remove the shift lever box from the base bracket.
Check that the detent plunger moves smoothly.
Check the plunger sliding surface of the shift lever
box for abnormal wear or damage.
Check the oil seals in the shift lever box for wear,
deterioration or damage.
Remove the detent plunger and spring.
Check the plunger, spring and lock pin for wear or
damage.
ASSEMBLY
Apply molybdenum disulfide grease to the plunger,
lock pin sliding area, lever box pivot and both mat-
ing surfaces of lever box, and dust seal lips.
Assemble the base bracket, gearshift lever box,
return spring and cover, and tighten the two bolts.
TORQUE: 5 N·m (0.5 kgf·m, 3.6 lbf·ft)
Apply molybdenum disulfide grease to the slide
shaft pivot.
Install the spring guide onto the lever box by align-
ing its guide holes with the spring ends
Install the slide shaft from the base bracket side,
and the washer and cotter pin.
(page 12-18).
PLUNGER SPRING
BASE BRACKET
DRAIN PLUG
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
SUB-TRANSMISSION/GEARSHIFT LINKAGE
DETENT PLUNGER
RETURN
SPRING
SHIFT LEVER BOX
SHIFT LEVER COVER
DETENT PLUNGER
BASE BRACKET LOCK PIN
BASE BRACKET
BOOT SLIDE SHAFT
WASHER
SHIFT SPRING
GUIDE
LEVER BOX
OIL SEALS
LEVER BOX
COTTER PIN
12-17
3/9/2008 10:59 PM