Honda 2005-2008 RX500 FA Service Manual page 243

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'61HN252' by American Honda Motor Co. - Page 243 of 540
[2005-2008] [TRX500 FA/FGA]
1 of 1
INSPECTION
COUNTERSHAFT
Check the gear dogs and teeth for abnormal wear or
damage.
Measure the gear I.D.
SERVICE LIMIT: D., R., L.: 28.07 mm (1.105 in)
Check the gear bushings for scratches or damage.
Measure the gear bushing O.D.
SERVICE LIMIT: D./R./L.: 27.93 mm (1.100 in)
Calculate the gear-to-bushing clearance.
SERVICE LIMIT: D., R., L.: 0.10 mm (0.004 in)
Measure the gear bushing I.D.
SERVICE LIMIT: D./R.: 25.04 mm (0.986 in)
Check the countershaft for abnormal wear or dam-
age.
Check the gear shifter for smooth operation.
Check the shifter groove and gear dogs for abnor-
mal wear or damage.
REVERSE IDLE GEAR
Check the reverse idle gear and shaft for abnormal
wear or damage.
Measure the gear I.D.
SERVICE LIMIT: 14.04 mm (0.553 in)
Measure the shaft O.D.
SERVICE LIMIT: 13.93 mm (0.548 in)
Calculate the gear-to-shaft clearance.
SERVICE LIMIT: 0.10 mm (0.004 in)
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
SUB-TRANSMISSION/GEARSHIFT LINKAGE
COUNTERSHAFT
12-13
3/9/2008 10:58 PM

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