Sign In
Upload
Download
Table of Contents
Contents
Add to my manuals
Delete from my manuals
Share
URL of this page:
HTML Link:
Bookmark this page
Add
Manual will be automatically added to "My Manuals"
Print this page
×
Bookmark added
×
Added to my manuals
Manuals
Brands
Honda Manuals
Offroad Vehicle
2005 FOURTRAX FOREMAN TRX500 TM
Service manual
Honda 2005 FOURTRAX FOREMAN TRX500 TM Service Manual
Hide thumbs
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
page
of
448
Go
/
448
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
1. General Information
Table of Contents
Service Rules
Model Identification
General Specifications
Lubrication System
Specifications
Fuel System Specifications
Cylinder Head/Valve Specifications
Cylinder/Piston Specifications
Clutch/Gearshift Linkage Specifications
Alternator/Starter Clutch Specifications
Crankcase/Transmission/Crankshaft/Balancer Specifications
Rear Wheel/Suspension Specifications
Front Wheel/Suspension/Steering Specifications
FRONT DRIVING MECHANISM SPECIFICATIONS (FM/FE Models)
Battery/Charging System Specifications
Brake System Specifications
Rear Driving Mechanism Specifications
Electric Starter Specifications
Ignition System Specifications
Lights/Meters/Switches Specifications
Standard Torque Values
Engine & Frame Torque Values
Lubrication & Seal Points
Cable & Harness Routing
Emission Control Systems
3. Frame/Body Panels/Exhaust System
Service Information
Troubleshooting
Body Panel Locations
Recoil Starter Cover
Seat
Side Cover
Fuel Tank Cover
Center Mud Guard
Front Mud Guard
Inner Fender
Front Carrier/Carry Pipe
Front Fender- •3-9
Rear Carrier
Rear Fender •3-11
Engine Air Guide- •3-12
Engine Guard
Exhaust System
4. Maintenance
Service Information
Maintenance Schedule
Fuel Line
Throttle Operation
Carburetor Choke
Air Cleaner
Air Cleaner Housing Drain Hose
Spark Plug
Valve Clearance
Engine Oil
Engine Idle Speed
Engine Oil Filter
DRIVE SHAFT BOOTS (FM/FE Models)
Rear Final Gear Case Oil and Differential Oil
Brake Fluid
Brake Light Switch
Brake Pads Wear
Brake Shoes Wear
Brake System
Clutch System
Reverse Lock System
Skid Plate, Engine Guard
Spark Arrester
Suspension
Nuts, Bolts, Fasteners
Steering Shaft Holder Bearing
Wheels/Tires
Steering System
6. Fuel System
System Components
Service Information
Troubleshooting
Air Cleaner Housing
Carburetor Removal
Carburetor Disassembly/ Inspection
Carburetor Assembly
Carburetor Installation
Pilot Screw Adjustment
High Altitude Adjustment
Fuel Tank
8. Cylinder Head/Valve
System Components
Service Information
Troubleshooting
Cylinder Compression
Cylinder Head Cover Removal/ Disassembly
Cylinder Head Removal
Cylinder Head Disassembly
Valve Guide Replacement
Valve Seat Inspection/Refacing
Cylinder Head Assembly
Cylinder Head Cover Assembly/ Installation
Cylinder Head Installation
Camshaft Removal
Camshaft Installation
10. Clutch/Gearshift Linkage
System Components
Service Information
Troubleshooting
Front Crankcase Cover Removal
Centrifugal Clutch
Change Clutch
Gearshift Linkage
Front Crankcase Cover Installation
12. Crankcase/Transmission/Crankshaft/Balancer
System Components
Service Information
Crankshaft/Balancer
Crankcase Bearing
Crankcase Assembly
13. Front Wheel/Suspension/Steering
System Components
Service Information
Troubleshooting
Handlebar
Throttle Housing
Front Wheel
Tires- •13-11
Wheel Hub and Knuckle
Suspension Arm
Front Shock Absorber
Steering Shaft
Tie-Rod
15. Brake System
System Components
Service Information
Troubleshooting
Brake Fluid Replacement/Air Bleeding
Brake Pad/Disc
Front Master Cylinder
Front Brake Caliper
Rear Brake Drum/Shoes
Rear Brake Pedal
16. Front Driving Mechanism (Fm/Fe Models)
System Components
Service Information
Troubleshooting
Front Drive Shaft
Front Final Drive Removal
Front Final Gear Disassembly/ Inspection
Front Final Gear Case Bearing Replacement
Front Final Drive Installation
17. Rear Driving Mechanism
System Components
Service Information
Troubleshooting
Rear Axle Removal
Rear Final Drive Removal
Rear Final Gear Disassembly/ Inspection
Rear Final Gear Case Bearing Replacement
Rear Final Gear Assembly
Rear Final Drive Installation
Rear Axle Installation
18. Battery/Charging System
Battery
Component Location
System Diagram
Charging System Inspection
Alternator Charging Coil
Troubleshooting
21. Lights/Meters/Switches
Component Location
Service Information
Assist Headlight
Headlight
Taillight
Accessory Socket
Ignition Switch
Handlebar Switch
Brake Light Switch
Front Brake Switch
Gear Position Switch
Carburetor Heater/Carburetor Heater Switch
COMBINATION METER (Except A/CM Type TM Model)
FUEL GAUGE/FUEL LEVEL SENSOR (Except A/CM Type TM Model)
Oil Cooling System
Temperature Indicator
Throttle Position (Tp) Sensor
HORN (U Type Only)
22. Electric Shift Program (Esp: Fe Model)
Component Location
System Diagram
Service Information
Before Troubleshooting
Diagnostic Troubleshooting
Angle Sensor
Control Motor and Reduction Gears
Gearshift Switch
Reverse Shift Switch
Advertisement
Quick Links
Download this manual
2 0 0 5 - 2 0 0 6
— -
S E R V I C
A N U A L
.r
r
,
X 5 0 0 F E / F
\
FOURTRAX FOREMAN
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Chapters
1. General Information
5
3. Frame/Body Panels/Exhaust System
46
4. Maintenance
61
6. Fuel System
93
8. Cylinder Head/Valve
127
10. Clutch/Gearshift Linkage
161
12. Crankcase/Transmission/Crankshaft/Balancer
200
13. Front Wheel/Suspension/Steering
231
15. Brake System
274
16. Front Driving Mechanism (Fm/Fe Models)
294
17. Rear Driving Mechanism
327
18. Battery/Charging System
354
21. Lights/Meters/Switches
382
22. Electric Shift Program (Esp: Fe Model)
403
Table of Contents
Troubleshooting
SERVICE INFORMATION
47
TROUBLESHOOTING
96
TROUBLESHOOTING
132
TROUBLESHOOTING
165
TROUBLESHOOTING
235
TROUBLESHOOTING
277
TROUBLESHOOTING
299
TROUBLESHOOTING
332
TROUBLESHOOTING
365
BEFORE TROUBLESHOOTING
406
DIAGNOSTIC TROUBLESHOOTING
408
Related Manuals for Honda 2005 FOURTRAX FOREMAN TRX500 TM
Offroad Vehicle Honda FOURTRAX FOREMAN 4X4 with Power Steering 2009 Owner's Manual
(258 pages)
Offroad Vehicle Honda TRX500FM Owner's Manual
Quadrocycles with power steering (258 pages)
Offroad Vehicle Honda TRX500FM Service Manual
(565 pages)
Offroad Vehicle Honda TRX500FM Owner's Manual
(256 pages)
Offroad Vehicle Honda TRX500FA Owner's M Operation And Instruction Manualanual
With gpscape and power steering, fourtrax foreman rubicon (306 pages)
Offroad Vehicle Honda TRX500FGA Owner's Manual
Fourtrax foreman rubicon/with gpscape/ with gpscape and power steering (320 pages)
Offroad Vehicle Honda FourTrax Foreman Rubicon 2005 Service Manual
(601 pages)
Offroad Vehicle Honda TRX500FA Fourtrax Foreman Rubicon Owner's Manual
(184 pages)
Offroad Vehicle Honda TRX500FE FourTrax Foreman 4x4 ES Owner's Manual
(241 pages)
Offroad Vehicle Honda FOREMAN RUBICON TRX500FM6 2018 Owner's Manual
4×4 with power steering (269 pages)
Offroad Vehicle Honda FourTrax Foreman TRX500FE2 2018 Owner's Manual
(279 pages)
Offroad Vehicle Honda FourTrax Foreman TRX500FM2 2018 Owner's Manual
(273 pages)
Offroad Vehicle Honda FOURTRAX Owner's Manual
(257 pages)
Offroad Vehicle Honda TRX500FE1 Owner's Manual
(263 pages)
Offroad Vehicle Honda TRX500FM6 Owner's Manual
(266 pages)
Offroad Vehicle Honda TRX FOURTRAX FOREMAN RUBICON 2019 Owner's Manual
4x4 with power steering (274 pages)
Related Products for Honda 2005 FOURTRAX FOREMAN TRX500 TM
Honda TRX500FGA 2006
Honda TRX500FGA
Honda TRX500FPE
Honda 2005-2008 TRX500 FGA
Honda TRX500FA FOURTRAX FOREMAN RUBICON 2003
Honda TRX500FA Fourtrax Foreman Rubicon
Honda TRX500FE FourTrax Foreman 4x4 ES
Honda FourTrax Foreman Rubicon TRX500FA5 2019
Honda FourTrax Foreman Rubicon TRX500FA6 2019
Honda FourTrax Foreman TRX500FE2 2018
Honda FourTrax Foreman TRX500FM2 2018
Honda TRX500FM2
Honda TRX500FA6 AT
Honda TRX500FM6
Honda TRX500FA7
Honda TRX500FA6-FA7
This manual is also suitable for:
2006 fourtrax foreman trx500 tm
2005 fourtrax foreman trx500 fm
2006 fourtrax foreman trx500 fm
2005 fourtrax foreman trx500 fe
2006 fourtrax foreman trx500 fe
Table of Contents
Print
Rename the bookmark
Delete bookmark?
Delete from my manuals?
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL