Honda 2005-2008 RX500 FA Service Manual page 228

'61HN252' by American Honda Motor Co. - Page 228 of 540
[2005-2008] [TRX500 FA/FGA]
ALTERNATOR/STARTER CLUTCH
11-14
1 of 1
Apply locking agent to the starter clutch bolt
threads.
Install the starter clutch assembly onto the flywheel
and install the bolts.
Hold the flywheel with the special tool and tighten
the bolts.
TOOL:
Flywheel holder 07725-0040000 or
equivalent commer-
cially available in U.S.A.
TORQUE: 30 N·m (3.1 kgf·m, 22 lbf·ft)
Install the starter driven gear while turning it clock-
wise.
INSTALLATION
Lubricate the needle bearing with molybdenum oil
solution.
Install the washer and needle bearing onto the
crankshaft.
Clean any oil from the tapered portions of the crank-
shaft and flywheel.
Install the woodruff key into the crankshaft key
groove.
Install the flywheel/starter driven gear, aligning the
key way in the flywheel with the key on the crank-
shaft.
Install the starter driven pulley aligning the bosses
with the grooves in the crankshaft.
Apply oil to the driven pulley bolt threads and seat-
ing surface, and install the bolt.
Hold the starter driven pulley using the special tool
and tighten the bolt.
TOOL:
Recoil pulley holder 07SMB-HM70100
TORQUE: 108 N·m (11.0 kgf·m, 80 lbf·ft)
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
DRIVEN GEAR
NEEDLE BEARING
STARTER
CLUTCH
BOLTS
FLYWHEEL HOLDER
WASHER
WOODRUFF KEY
3/9/2008 10:56 PM