Honda 2005-2008 RX500 FA Service Manual page 278

'61HN252' by American Honda Motor Co. - Page 278 of 540
[2005-2008] [TRX500 FA/FGA]
FRONT WHEEL/SUSPENSION/STEERING
14-10
1 of 1
Install the handlebar switch and loosely tighten the
three screws.
Install the brake lever bracket and holder with the
punch mark facing up by aligning the locating pin
on the lever bracket with the hole in the handlebar
switch housing.
Loosely tighten the bracket holder screws.
Align the edge of the brake lever bracket with the
punch mark on the handlebar, and tighten the upper
bracket screw first, then tighten the lower screw.
Tighten the upper handlebar switch screw first, then
tighten the lower screws.
Install the front brake master cylinder and holder
with the "UP" mark facing up.
Align the edge of the master cylinder with the
punch mark on the handlebar, and tighten the upper
bolt first, then tighten the lower bolt.
TORQUE: 12 N·m (1.2 kgf·m, 9 lbf·ft)
Connect the brake light switch connectors.
Install the throttle housing and holder against the
master cylinder.
Align the lug on the throttle housing with the mat-
ing surface of the master cylinder and holder, and
tighten the front screw first, then tighten the rear
screw.
http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...
HANDLEBAR SWITCH
LEVER BRACKET PUNCH MARK
PIN AND HOLE
PUNCH MARK
MASTER CYLINDER
BOLTS
CONNECTORS
THROTTLE HOUSING
SCREWS
Align
SCREWS
SCREWS
PUNCH MARK
HOLDER
HOLDER
3/9/2008 11:03 PM