Honda 2005-2008 RX500 FA Service Manual page 248

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'61HN252' by American Honda Motor Co. - Page 248 of 540

[2005-2008] [TRX500 FA/FGA]

SUB-TRANSMISSION/GEARSHIFT LINKAGE

Install the tie-rods into the gearshift arm, linkage

arm and lever assembly.

Adjust the tie-rod length to the specified value.

TIE-ROD LENGTH:

Tie-rod A: 58.5 ± 0.5 mm (2.30 ± 0.02 in)

Tie-rod B: 329.0 ± 0.5 mm (12.95 ± 0.02 in)

Temporarily tighten the lock nuts.

Install the gearshift lever assembly onto the frame

and tighten the two bolts.

Install the shift lever boot.

Install the reverse switch onto the base bracket and

tighten the screw.

Put the gearshift lever in the neutral position.

Install the gearshift arm onto the gearshift spindle

by aligning the groove in the arm with the wide

tooth on the spindle.

Install and tighten the pinch bolt.

Coat a new O-rings with grease and install them

onto the pivot bolt.

Apply grease to the pivot bolt groove and install the

washer, linkage arm and pivot bolt.

Tighten the pivot bolt.

TORQUE: 27 N·m (2.8 kgf·m, 20 lbf·ft)

http://services.honda.com/ServiceManual/SVC_MNL/61HN253/61HN2...

58.5 ± 0.5 mm

(2.30 ± 0.02 in)

329 ± 0.5 mm

(12.95 ± 0.02 in)

REVERSE SWITCH

GEARSHIFT ARM

3/9/2008 10:59 PM

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