Table Of Contents - ABB IRB 7600 Product Manual

Table of contents

Overview of this manual ...................................................................................................................
Product documentation, IRC5, OmniCore .......................................................................................
How to read the product manual ......................................................................................................
1 Safety
1.1 Safety information .............................................................................................
1.1.1 Limitation of liability .................................................................................
1.1.2 Requirements on personnel ......................................................................
1.2 Safety signals and symbols .................................................................................
1.2.1 Safety signals in the manual ......................................................................
1.2.2 Safety symbols on manipulator labels .........................................................
1.3 Robot stopping functions ....................................................................................
1.4 Safety during installation and commissioning .........................................................
1.5 Safety during operation ......................................................................................
1.6 Safety during maintenance and repair ...................................................................
1.6.1 Safety during maintenance and repair .........................................................
1.6.2 Emergency release of the robot axes ..........................................................
1.6.3 Brake testing ..........................................................................................
1.7 Safety during troubleshooting ..............................................................................
1.8 Safety during decommissioning ...........................................................................
2 Installation and commissioning
2.1 Introduction to installation and commissioning .......................................................
2.2 Robot transportation precautions .........................................................................
2.3 Securing the robot with a transport support ...........................................................
2.4 Unpacking .......................................................................................................
2.4.1 Pre-installation procedure .........................................................................
2.4.2 Technical data ........................................................................................
2.4.3 Working range, IRB 7600 - 150/3.5 ..............................................................
2.4.4 Working range, IRB 7600 - 340/2.8 ..............................................................
2.4.5 Working range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55 ................................
2.4.6 Working range, IRB 7600 - 500/2.3 ..............................................................
2.4.7 Risk of tipping/stability .............................................................................
2.4.8 The unit is sensitive to ESD .......................................................................
2.5 On-site installation ............................................................................................
2.5.1 Lifting robot with fork lift ...........................................................................
2.5.2 Lifting robot with lifting accessory (recommended lifting method) .....................
2.5.3 Lifting robot with roundslings ....................................................................
2.5.4 Manually releasing the brakes ...................................................................
2.5.5 Lifting the base plate ................................................................................
2.5.6 Securing the base plate ............................................................................
2.5.7 Orienting and securing the robot ................................................................
2.5.8 Fitting equipment on robot .......................................................................
2.5.9 Installation of base spacers (option) ...........................................................
2.5.10 Installation of cooling fan for motors (option) ................................................
2.5.11 Installation of Foundry Plus Cable guard (option) ..........................................
2.5.12 Loads fitted to the robot, stopping time and braking distances .........................
2.5.13 Safety lamp (option for IRC5) .....................................................................
2.5.14 Extended working range, axis 1 (option) .....................................................
2.6 Restricting the working range ..............................................................................
2.6.1 Axes with restricted working range .............................................................
2.6.2 Mechanically restricting the working range of axis 1 ......................................
2.6.3 Mechanically restricting the working range of axis 2 ......................................
2.6.4 Mechanically restricting the working range of axis 3 ......................................
2.7 Electrical connections ........................................................................................
2.7.1 Robot cabling and connection points ..........................................................
Product manual - IRB 7600
3HAC022033-001 Revision: AH
© Copyright 2007 - 2023 ABB. All rights reserved.
Table of contents
9
17
19
21
21
21
22
23
23
25
31
32
35
36
36
39
40
41
42
43
43
44
48
50
50
51
55
56
57
58
59
60
61
61
67
69
71
73
74
79
82
87
89
96
97
98
99
101
101
102
104
106
109
109
5