ABB IRB 7600 Product Manual page 6

Table of contents
2.8 Start of robot in cold environments ......................................................................
2.9 Test run after installation, maintenance, or repair ....................................................
3 Maintenance
3.1 Introduction ......................................................................................................
3.2 Maintenance schedule and expected life ...............................................................
3.2.1 Specification of maintenance intervals ........................................................
3.2.2 Maintenance schedule .............................................................................
3.2.3 Expected component life .........................................................................
3.3 Inspection activities ...........................................................................................
3.3.1 Inspecting the motor seal .........................................................................
3.3.2 Inspecting the oil level in axis-1 gearbox .....................................................
3.3.3 Inspecting the oil level in axis-2 gearbox .....................................................
3.3.4 Inspecting the oil level in axis-3 gearbox .....................................................
3.3.5 Inspecting the oil level in axis-4 gearbox .....................................................
3.3.6 Inspecting the oil level in axis-5 gearbox .....................................................
3.3.7 Inspecting the oil level in axis-6 gearbox .....................................................
3.3.8 Inspecting the balancing device .................................................................
3.3.9 Inspecting the cable harness .....................................................................
3.3.10 Inspecting the axis-1 mechanical stop pin ...................................................
3.3.11 Inspecting the mechanical stops on axes 1, 2, and 3 ......................................
3.3.12 Inspecting the damper on axes 2 to 5 ..........................................................
3.3.13 Inspecting the information labels ................................................................
3.3.14 Inspecting the UL lamp .............................................................................
3.4 Changing/replacement activities ..........................................................................
3.4.1 Type of lubrication in gearboxes ................................................................
3.4.2 Changing oil, axis-1 gearbox .....................................................................
3.4.3 Changing oil, axis-2 gearbox .....................................................................
3.4.4 Changing oil, axis-3 gearbox .....................................................................
3.4.5 Changing oil, axis-4 gearbox .....................................................................
3.4.6 Changing oil, axis-5 gearbox .....................................................................
3.4.7 Changing oil, axis-6 gearbox .....................................................................
3.4.8 Replacing the SMB battery ........................................................................
3.5 Lubrication activities ..........................................................................................
3.5.1 Lubrication of spherical roller bearing, balancing device .................................
3.6 Cleaning activities .............................................................................................
3.6.1 Flushing a contaminated gearbox ...............................................................
3.6.2 Cleaning the IRB 7600 ..............................................................................
3.7 Service Information System, M2000 ......................................................................
3.7.1 Using the SIS system ...............................................................................
3.7.2 Description of Service Information System (SIS) ...........................................
3.7.3 SIS system parameters ............................................................................
3.7.4 Setting the SIS parameters .......................................................................
3.7.5 Reading the SIS output logs ......................................................................
3.7.6 Exporting the SIS data .............................................................................
4 Repair
4.1 Introduction ......................................................................................................
4.2 General procedures ...........................................................................................
4.2.1 Performing a leak-down test ......................................................................
4.2.2 Mounting instructions for bearings .............................................................
4.2.3 Mounting instructions for sealings ..............................................................
4.2.4 Cut the paint or surface on the robot before replacing parts ............................
4.2.5 The brake release buttons may be jammed after service work .........................
4.3 Complete robot .................................................................................................
4.3.1 Replacement of cable harness, axes 1-4 .....................................................
4.3.2 Replacement of cable harness, axes 5-6 ......................................................
4.3.3 Replacement of complete arm system .........................................................
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Product manual - IRB 7600
3HAC022033-001 Revision: AH