Page 1 Preface Fundamental safety instructions Introduction SINUMERIK Operating in the system data management operating area SINUMERIK 808D ADVANCED Diagnostics Manual Operating in the alarm operating area SINUMERIK 808D ADVANCED alarms Diagnostics Manual System responses SINAMICS V70 faults and alarms Data backup...
Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 3: Preface
Preface Applicable products This manual is applicable to the following control systems: Control system Software version SINUMERIK 808D ADVANCED T (Turning) V4.7 SINUMERIK 808D ADVANCED M (Milling) V4.7 Documentation components and target groups Document Recommended target group Programming and Operating Manual (Turning)
Page 4 EC Declaration of Conformity The EC Declaration of Conformity for the EMC Directive can be found on the Internet at: http://www.siemens.com/automation/service&support. Here, enter the number 67385845 as the search term or contact your local Siemens office. Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 5: Table Of Contents
Notes on the PLC interface signal address representation............11 Operating in the system data management operating area...............13 Operating area overview......................13 Setting startup function......................14 Setting both system machine data and setting data..............16 PLC diagnostics (OEM or Siemens access level)..............21 3.4.1 Screen layout.........................23 3.4.2 Operating options........................23 3.4.3...
Page 6 Table of contents Drive alarms.........................509 PLC alarms..........................521 PLC user alarms........................527 System responses............................529 System reactions to SINUMERIK alarms................529 Cancel criteria for alarms.....................532 SINAMICS V70 faults and alarms......................535 Overview..........................535 Common faults and alarms....................537 Data backup.............................551 Internal data backup......................551 External data backup......................552 8.2.1 External data backup in a data archive................553 8.2.2 External data backup of system data...................555...
Page 7: Fundamental Safety Instructions
Siemens recommends strongly that you regularly check for product updates. For the secure operation of Siemens products and solutions, it is necessary to take suitable preventive action (e.g. cell protection concept) and integrate each component into a holistic, state-of-the-art industrial security concept.
Page 8 ● Keep the software up to date. You will find relevant information and newsletters at this address (http:// support.automation.siemens.com). ● Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the installation or machine. You will find further information at this address (http://www.siemens.com/...
Page 9: Introduction
Introduction Structure of the Diagnostics Manual Alarms The descriptions for the alarms can be found in the chapters: ● NCK alarms (Page 47) ● Cycle alarms (Page 363) ● Drive alarms (Page 509) ● PLC alarms (Page 521) ● PLC user alarms (Page 527) ●...
Page 10: Alarm Number Ranges
See Chapter: Cancel criteria for alarms (Page 532) Specification "%" The specification "%" represents variables for an online parameter that is replaced on the control with a corresponding value. Since the SINUMERIK 808D ADVANCED is a single- channel control system, "Channel 1" is always output. Safety DANGER Please check the situation in the plant on the basis of the description of the active alarm(s).
Page 11: Notes On The Plc Interface Signal Address Representation
Introduction 2.3 Notes on the PLC interface signal address representation Drive alarms/messages 300 000 - 399 999 General drive alarms Drive alarms (Page 509) PLC alarms/messages 400 000 - 499 999 General PLC alarms PLC alarms (Page 521) Notes on the PLC interface signal address representation Currently, PLC interface signal addresses are represented by the V structure on the HMI while the manual shows them by the DB structure.
Page 12 Introduction 2.3 Notes on the PLC interface signal address representation Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 13: Operating In The System Data Management Operating Area
Operating in the system data management operating area Operating area overview Softkey functions Pressing this key combination allows you to open the following window. This operating area includes functions required for parameterizing and analyzing the NCK, the PLC, and the drive. The start screen displays the machine configuration data and softkeys available.
Page 14: Setting Startup Function
Operating in the system data management operating area 3.2 Setting startup function ⑫ Selects the user interface language. Note that the HMI is automatically restarted when a new language is selected. ⑬ Switches to the ISO programming mode ⑭ Saves the contents of the volatile memory into a non-volatile memory area ③...
Page 15 Operating in the system data management operating area 3.2 Setting startup function Note You must stop the machine before selecting an NC startup mode. Selecting a PLC startup mode Proceed through the following steps to select a PLC startup mode: Select the desired operating area.
Page 16: Setting Both System Machine Data And Setting Data
Operating in the system data management operating area 3.3 Setting both system machine data and setting data Press this softkey to confirm your selection, and then the drive list window opens displaying all the connected drives. Use the cursor keys to select all connected drives or one specific drive. Press this softkey to confirm your selection.
Page 17 Operating in the system data management operating area 3.3 Setting both system machine data and setting data Setting basic machine data The control system provides easy-to-use data lists for beginner users. You can use the basic data list for quick access of common data. Setting basic NC data In the basic NC data list, the general, axis, and channel MD are integrated in one screen.
Page 18 Operating in the system data management operating area 3.3 Setting both system machine data and setting data → Locate the parameter which you desire to set. You can also search for a parameter using the following softkeys: Searches for the desired number or the name (or a part of the name) of the parameter Continues searching for the next match Enter the desired value in the blank and press this key to confirm.
Page 19 Operating in the system data management operating area 3.3 Setting both system machine data and setting data Axis-specific machine data Drive machine data Display machine data. This softkey is available on the extended hori‐ zontal softkey bar which can be accessed via the following key: Locate the machine data which you desire to set.
Page 20 Operating in the system data management operating area 3.3 Setting both system machine data and setting data While for the drive machine data, the following two softkeys are addi‐ tionally provided: Switches among available drives Setting the setting data Select the desired operating area. Open the expert data list through the following softkey operations: →...
Page 21: Plc Diagnostics (Oem Or Siemens Access Level)
SINUMERIK 808D/SINUMERIK 808D ADVANCED Function Manual PLC diagnostics (OEM or Siemens access level) This function is accessible with the OEM or Siemens access level. Functionality A PLC user program consists to a large degree of logical operations to realize safety functions and to support process sequences.
Page 22 Operating in the system data management operating area 3.4 PLC diagnostics (OEM or Siemens access level) ① Displays PLC properties ② Monitors and changes the values of the operands during program execution ③ Displays and modifies PLC signals ④ Displays any logical and graphical information of a program block ⑤...
Page 23: Screen Layout
Operating in the system data management operating area 3.4 PLC diagnostics (OEM or Siemens access level) 3.4.1 Screen layout ① Application area ② Supported PLC program language ③ Name of the active program block Representation: Symbolic name (absolute name) ④...
Page 24 Operating in the system data management operating area 3.4 PLC diagnostics (OEM or Siemens access level) Hot keys The cursor keys move the focus over the PLC user program. When reaching the window borders, it is scrolled automatically. Key combination...
Page 25 Operating in the system data management operating area 3.4 PLC diagnostics (OEM or Siemens access level) Key combination Action The function of the Select key depends on the position of the input focus. ● Table line: Displays the complete text line ●...
Page 26: Displaying Information On The Program Blocks
Operating in the system data management operating area 3.4 PLC diagnostics (OEM or Siemens access level) To search for operands, follow these steps: Use this softkey to switch between the absolute and symbolic repre‐ sentation of the operands. After you press this softkey, it switches to the following: Press this softkey to open the search dialog.
Page 27: Displaying Cross-References
Operating in the system data management operating area 3.4 PLC diagnostics (OEM or Siemens access level) Further information ● Properties Symbolic name, author and comments ● Local variables Name of the variable, variable type, data type and comment Operating sequence Press this softkey to open the program block window.
Page 28: Setting The Hmi Display
Operating in the system data management operating area 3.5 Setting the HMI display Operating sequence To display the cross references, follow these steps: Press this softkey in the PLC program window. The list of cross refer‐ ences appears and the operands are displayed according to the ab‐ solute address by default.
Page 29: Adjusting The Screen Brightness
Operating in the system data management operating area 3.5 Setting the HMI display Operating sequence Select the desired operating area on the PPU. Open the date and time setting window through the following softkey operations: → Enter the date and time in the specified format. Press this softkey to confirm your settings.
Page 30: Managing The System Data
Operating in the system data management operating area 3.6 Managing the system data The following softkey operations are available: Pressing this softkey increases the brightness of the HMI screen. Pressing this softkey decreases the brightness of the HMI screen. Managing the system data Overview By pressing this softkey in the system data management operating area, you can enter the window as follows.
Page 31 You can import/export the subfolders or single files in this window for backup or other customized purposes. For more information, refer to the SINUMERIK 808D/SINUMERIK 808D ADVANCED Function Manual and Commissioning Manual. Managing the NCK/PLC data Select this folder and press this key to enter. There are eight files available in this folder as follows: You can copy and paste these files for backup purpose.
Page 32: Creating Commissioning Archives
Operating in the system data management operating area 3.7 Creating commissioning archives Managing the license key This file contains the license key information of the control system. You can import/export it for backup purpose. Creating commissioning archives Functionality Pressing this softkey allows you to create or restore a data archive in the following window. Note that some entries in this window are visible with the manufacturer password only.
Page 33: Viewing The Service Info
Operating in the system data management operating area 3.8 Viewing the service info Select the desired storage folder and press this key to enter it. Press this softkey to confirm and the archive information dialog opens, for example: Specify the properties of the archive and press this softkey to start creating the archive file in the selected folder.
Page 34: Action Log
Operating in the system data management operating area 3.8 Viewing the service info ① Displays information of the axes. ② Displays information of the drives. ③ Displays the action log for service events, provides the possibility of sending service mes‐ sages, and configures the Ethernet connection.
Page 35: Service Msg
Operating in the system data management operating area 3.8 Viewing the service info The window opens displaying the action log for the service events. The following two softkeys are available for checking the log: Goes to the newest event recorded in the action log Goes to the oldest event recorded in the action log You can also press this softkey to set the filter conditions for the data to be displayed.
Page 36 Operating in the system data management operating area 3.8 Viewing the service info Open the service message window through the following softkey op‐ erations: → → Press this softkey to open the file setup window. Use this key to select or deselect the settings as desired and enter the file name, for example: Press this softkey to save the settings and return to the service mes‐...
Page 37: Servo Trace
Operating in the system data management operating area 3.8 Viewing the service info 3.8.3 Servo trace Overview An oscilloscope function is provided for the purpose of optimizing the drives. This enables the following graphical representations: ● velocity setpoint ● contour violation ●...
Page 38 Operating in the system data management operating area 3.8 Viewing the service info ⑤ ⑫ Determines the differences in the horizon‐ Defines the step sizes of the markers tal direction ⑥ ⑬ Hides/displays the selected diagrams in Saves or loads the trace data various traces ⑦...
Page 39: Version/Hmi Details
Operating in the system data management operating area 3.8 Viewing the service info Defining the marker steps To define the marker steps, follow these steps: Press this softkey on the servo trace main screen to open the marker increment window. Select the desired increment value from the vertical softkeys "V=0.1/0.5/1.0"...
Page 40 Operating in the system data management operating area 3.8 Viewing the service info → → → This window displays the version numbers and the date of creation of the individual CNC components. ① Displays the operator programs with the version numbers ②...
Page 41: Configuring The Ethernet Connection
Operating in the system data management operating area 3.9 Configuring the Ethernet connection This window is intended for servicing. All programs provided by the HMI are displayed with their version numbers. By reloading software components, the version numbers can be different from each other.
Page 42 Operating in the system data management operating area 3.9 Configuring the Ethernet connection Press this softkey to set up a direct connection between the control system and the PC. The following dialog pops up on the screen: Establishing a network connection Proceed as follows to establish a network connection: Connect the control system with the local network using an Ethernet cable.
Page 43: Defining The Maintenance Planner
Operating in the system data management operating area 3.10 Defining the maintenance planner You can configure the DHCP with this key. Note: if you select "No" for DHCP, you must enter the IP address (which must belong to the same network as that of your PC) and sub‐ net mask manually.
Page 44 Operating in the system data management operating area 3.10 Defining the maintenance planner The maintenance planner window displays the position, task description, interval, first warning time, number of warnings, etc. In this window, you can specify the maintenance timer and define your maintenance info.
Page 45: Operating In The Alarm Operating Area
Operating in the alarm operating area Softkey functions Press this key on the PPU to enter the alarm operating area. You can check the NC and drive alarms using the softkeys. PLC alarms are not sorted. ① Displays all alarms sorted by their priorities. The highest priority alarm is at the beginning of the list.
Page 46 Operating in the alarm operating area Viewing and managing alarm logs Press this softkey to open the alarm log window. Scroll up and down to view your desired alarm log. You can also sort the alarms by the time of their occurrence using the corresponding softkeys.
Page 47: Sinumerik 808D Advanced Alarms
SINUMERIK 808D ADVANCED alarms System error alarms The following alarms are system errors: 1000 1005 1013 1017 1001 1010 1014 1018 1002 1011 1015 1019 1003 1012 1016 1160 These system error alarms are not described in detail. If such a system error occurs, contact the hotline and indicate the following details: ●...
Page 48 This alarm is also caused by PLC stop. (PLC stop with programming tool, PLC stop by commissioning switch, PLC stop by alarm) If none of these cases applies, place a support request with the error text under: http://www.siemens.com/automation/ support-request Programm Switch control OFF - ON.
Page 49 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 2140 The actual service switch position forces the SRAM to be cleared at the next Power On (general reset active) Explanation: The initialization switch is currently set to overall reset. This means that the module's SRAM is deleted with the next module reset.
Page 50 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC not ready. Mode group not ready, also effective for single axes. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. The entries for the indices for the machine axes used in the channels must be contiguous in table MD20070 $MC_AXCONF_MACHAX_USED.
Page 51 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Please inform the authorized personnel/service department. Correct - MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB - MD24... $MC_TRAFO_AXES_IN_... - MD24... $MC_TRAFO_GEOAX_ASSIGN_TAB_... - MD22420 $MC_FGROUP_DEFAULT_AXES - and/or MD20070 $MC_AXCONF_MACHAX_USED. Please inform the authorized personnel/service department. Check and correct MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB and MD20070 $MC_AXCONF_MACHAX_USED.
Page 52 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify MD20070 $MC_AXCONF_MACHAX_USED. Programm Switch control OFF - ON.
Page 53 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: When determining a name in the NCK tables (arrays) for: machine axes, Euler angles, direction vectors, normal vectors, interpolation parameters and intermediate point coordinates, one of the following syntax rules for the identifier to be entered...
Page 54 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4012 Invalid identifier used in machine data %1[%2] Parameters: %1 = String: MD identifier %2 = Index: MD array Explanation: The selected identifier is invalid. Valid identifiers are: - AX1 - AXn: Machine axis identifiers...
Page 55 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4030 [Channel %1: ] Identifier missing in machine date %2[%3] Parameters: %1 = Channel number %2 = String: MD identifier %3 = Index: MD array index Explanation: An axis identifier is expected for the displayed MD in accordance with the axis configuration in the MD20070 $MC_AXCONF_MACHAX_USED and MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB.
Page 56 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Please inform the authorized personnel/service department. Check and correct the identifier used in the MD10000 $MN_AXCONF_MACHAX_NAME_TAB, MD20080 $MC_AXCONF_CHANAX_NAME_TAB and/or MD20060 $MC_AXCONF_GEOAX_NAME_TAB. Only with active "OEM transformation" compile cycle: In addition to the specified MD, check and correct MD24110 $MC_TRAFO_AXES_IN_1[n] of the activated OEM transformation according to the function description.
Page 57 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4060 Standard machine data loaded (%1, %2, %3, %4) Parameters: %1 = Identifier 1 %2 = Identifier 2 %3 = Identifier 3 %4 = Identifier 4 Explanation: The standard MD were loaded because...
Page 58 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4070 Normalizing machine data has been changed Explanation: The control uses internal physical units (mm, degrees, s, for paths, velocities, acceleration, etc.). During programming or data storage, some of these values are input and output using different units (rev./min, m/s2, etc.).
Page 59 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4076 %1 Machine data could not be changed with permission level %2 Parameters: %1 = Number of MDs %2 = Preset access authorization Explanation: On executing a TOA file or when writing data from the part program an attempt has been made to write data with a higher protection level than the access authorization currently set in the control.
Page 60 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC not ready. Mode group not ready, also effective for single axes. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. 3 MD identifiers are output, depending on the type of error.
Page 61 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4111 PLC cycle increased to %1 ms Parameters: %1 = String (new PLC cycle time) Explanation: The PLC cycle divisor was set to a value which was not an integral multiple of the IPO cycle divisor. The divisor (MD10074 $PLC_IPO_TIME_RATIO) has been increased.
Page 62 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4150 [Channel %1: ] Invalid M function subprogram call configured Parameters: %1 = Channel number Explanation: MD10715 $MN_M_NO_FCT_CYCLE[n] or MD10718 $MN_M_NO_FCT_CYCLE_PAR contains invalid configuration data: An M function, which is occupied by the system and cannot be replaced by a subprogram call has been specified in...
Page 63 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4160 [Channel %1: ] Invalid M function number configured for spindle switchover Parameters: %1 = Channel number Explanation: An M function was specified in MD20094 $MC_SPIND_RIGID_TAPPING_M_NR in order to configure the M function number for spindle switchover.
Page 64 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: In the specified machine data, a number has been specified for the configuration of an M function which is occupied by the system, and cannot be used for an assignment. (M0 to M5, M17, M30, M40 to M45 and also M98, M99 with applied ISO dialect).
Page 65 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: An auxiliary function has been illegally configured. Predefined auxiliary functions cannot be reconfigured by user-defined auxiliary functions. See: MD22010 $MC_AUXFU_ASSIGN_TYPE[n] MD22020 $MC_AUXFU_ASSIGN_EXTENSION[n] MD22030 $MC_AUXFU_ASSIGN_VALUE[n] MD22035 $MC_AUXFU_ASSIGN_SPEC[n] Reaction: Mode group not ready. Channel not ready.
Page 66 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4215 [Channel %1: ] Spindle %2 declaration as modulo axis missing Parameters: %1 = Channel number %2 = Axis name, spindle number Explanation: The spindle functionality requires a modulo axis (positions in [deg]).
Page 67 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Alarm display. Remedy: The data to be entered must be altered before starting the part program. Programm Clear alarm with the Delete key or NC START. continuation: 4240 Runtime overflow for IPO cycle or position controller cycle, IP %1...
Page 68 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4275 Machine data %1 and %2 both assign the same NCK output byte no. %3 several times Parameters: %1 = String: MD identifier %2 = String: MD identifier %3 = No. of output Explanation: The specified machine data assign two NC functions to the same digital/analog output.
Page 69 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Please inform the authorized personnel/service department. Reset MD30450 $MA_IS_CONCURRENT_POS_AX for the axis concerned. Programm Clear alarm with the RESET key. Restart part program continuation: 4310 Declaration in MD %1 index %2 is not allowed.
Page 70 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 4341 [Channel %1: ] Block %2 no data set available for transformation no. %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Transformation number Explanation: Only a limited number of machine data sets (usually 2) is available for each related group of transformations (e.g. orientation transformations, Transmit, Tracyl, etc.).
Page 71 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: An attempt was made to change the machine data of an active transformation and to activate the machine data with RESET or NEWCONFIG. Reaction: Interpreter stop Interface signals are set. Alarm display.
Page 72 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Correct the entry in MD2..$MC_TRAFO_AXES_IN_... Programm Clear alarm with the RESET key. Restart part program...
Page 73 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The transformation data set is incorrect. The error cause is stated in detail by the following error number: 1. The transformation type is not known, i.e. $NT_TRAFO_TYPE[n] contains an invalid name. 2. The machine kinematics have not been defined, i.e. neither in $NT_T_CHAIN_LAST_ELEM[n] nor in $NT_P_CHAIN_LAST_ELEM[n] is there a reference to a kinematic chain element in the kinematic description of the machine.
Page 74 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 84. Parameterization of the third orientation axis as a spindle is not permissible. - 87. Parameterization of the first orientation axis as a Hirth axis is incorrect, i.e. at least one of the machine data MD30502 $MA_INDEX_AX_DENOMINATOR, MD30501 $MA_INDEX_AX_NUMERATOR, or MD30330 $MA_MODULO_RANGE (for modulo axes) is zero.
Page 75 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Any kinematic transformation in the NCK requires a defined memory space. If MD18866 $MN_MM_NUM_KIN_TRAFOS does not equal zero, it indicates how many kinematic transformations are allowed to be active in the NCK at the same time.
Page 76 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The backup file for automatic memory reconfiguration could not be read Reaction: Alarm display. Remedy: Please inform the authorized personnel/service department. Programm Switch control OFF - ON. continuation: 4502 [Channel %1: ] Anachronism %2(%3) -> %4...
Page 77 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Switch control OFF - ON. continuation: 4611 Invalid handwheel input for handwheel %1 Parameters: %1 = Handwheel input Explanation: For SINUMERIK 840D and SINUMERIK 840Di only: The handwheel input for handwheel %1 requested through MD11352 $MN_HANDWHEEL_INPUT is not available for 840D systems.
Page 78 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: For PROFIBUS/PROFINET only: The handwheel slot for handwheel %1 requested through machine data $MN_HANDWHEEL_INPUT is not available for PROFIBUS handwheels. Reaction: Interface signals are set. Alarm display. Remedy: Configure machine date MD11352 $MN_HANDWHEEL_INPUT to a valid handwheel slot for the corresponding PROFIBUS handwheel.
Page 79 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: - Reduce the number of communication jobs taking place at the same time or increase MD10134 $MN_MM_NUM_MMC_UNITS - Restart communication job. Please inform the authorized personnel/service department. No remedial measures are possible - the operation triggering the alarm message has to be repeated.
Page 80 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Data management has detected an error during ramp-up. The specified data block may not have been created. The error number specifies the type of error. An error number >100000 indicates a fatal system error. Other error numbers indicate that the user memory area provided is too small.
Page 81 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms - _N_NC_NPA - System internal: data to describe 3D protection zones, NCK-specific - _N_NC_TRA - System internal: transformation data sets, NCK-specific - _N_NC_WAL - System internal: data to describe coordinate-specific working area limitation...
Page 82 NCK functions. It shows that the NCK has less free user memory available than specified by Siemens for this control variant. The value of the actually available free user memory can also be taken from the MD18050 $MN_INFO_FREE_MEM_DYNAMIC, MD18060 $MN_INFO_FREE_MEMS_STATIC.
Page 83 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 6436 [Channel %1: ] Block %2 command '%3' cannot be programmed. Function '%4' has not been activated. Parameters: %1 = Channel number %2 = Block number, label %3 = Programmed command %4 = Function identifier Explanation: The command cannot be programmed due to the lack of a function enable or activation.
Page 84 - Delete or unload files (e.g. part programs), or - Increase MD18320 $MN_MM_NUM_FILES_IN_FILESYSTEM or MD18321 MD_MAXNUM_SYSTEM_FILES_IN_FILESYSTEM. - With the Siemens cycle storage, increase the number of files in the ressource file. Programm Clear alarm with the Delete key or NC START.
Page 85 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 6540 Too many directories in the NC memory Explanation: The number of directories in the NC file system (part of the NC memory) has reached the maximum limit. Reaction: Alarm display. Remedy: - Delete or unload directory (e.g. workpiece), or - Increase MD18310 $MN_MM_NUM_DIR_IN_FILESYSTEM.
Page 86 6583 NC system memory full Explanation: The DRAM file system of the system area (Siemens) is full. The order cannot be executed. Reaction: Alarm display. Remedy: Increase MD18354 $MN_MM_S_FILE_MEM_SIZE or, with Siemens cycles, increase the partition size in the cycle ressource file.
Page 87 Alarm display. Remedy: Modify definition files /_N_DEF_DIR/_N_MACCESS_DEF or /_N_DEF_DIR/_N_UACCESS_DEF-CESS_ DEF. Please see the Siemens Programming Guide or the OEM documentation for the language commands permissible for the relevant system configurations. Programm Clear alarm with the RESET key. Restart part program...
Page 88 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department. Do not use rapid interrupt inputs or contact the machine manufacturer with a view to retrofitting this option! Programm Clear alarm with the RESET key.
Page 89 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Switch control OFF - ON. continuation: 8025 [Channel %1: ] Option '%2<OPTNX>' not set Parameters: %1 = Channel number %2 = Brief description of option Explanation: The option for 'Advanced Surface' functionality is not set.
Page 90 Reaction: Alarm display. Remedy: Please inform the authorized personnel/service department. For retrofitting the option, please refer to your machine manufacturer or to a sales representative of SIEMENS AG, A&D Programm Clear alarm with the Delete key or NC START. continuation:...
Page 91 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 8044 Option for IPO cycle time %1 ms not set Parameters: %1 = Impermissible IPO cycle time Explanation: The option for activation of an IPO cycle time of %1 ms has not been set.
Page 92 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Switch control OFF - ON. continuation: 8053 Drive: License %1 is unknown Parameters: %1 = Drive, option ID Explanation: Drive option is unknown Reaction: NC Start disable in this channel. Interface signals are set.
Page 93 One or more options were activated but no license key was set to prove the purchase of the option(s). Reaction: Alarm display. Remedy: Generate a license key on the internet at http://www.siemens.com/automation/license and enter it in the operating area "Setup", function (HSK) "Licenses". Programm Clear alarm with the Delete key or NC START.
Page 94 Reaction: Alarm display. Remedy: Generate a new license key via the Internet at http://www.siemens.com/automation/license and enter in the operating area "Startup", function (HSK) "Licenses". Enter a valid license key in the operating area "Startup", function (HSK) "Licenses". Activate an additional test period...
Page 95 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Disable tools offsets or reset option packages that include the tool offset as a reduced function. Programm Clear alarm with the RESET key. Restart part program...
Page 96 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Alarm display showing cause of alarm disappears. No further operator action necessary. continuation: 10203 [Channel %1: ] NC start without reference point (action=%2<ALNX>) Parameters: %1 = Channel number %2 = Action number/action name...
Page 97 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10208 [Channel %1: ] Continue program with NC start Parameters: %1 = Channel number Explanation: After block search with calculation, the control is in the desired state. The program can now be started with NC Start or the state can be changed for the time being with overstore/jog.
Page 98 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The Auto-Repos function (operating mode) was selected in the channel but is not implemented. Reaction: Alarm display. Remedy: This message is purely informational. Programm Clear alarm with the Delete key or NC START.
Page 99 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 10605 [Channel %1: ] Block %2 thread pitch decrease too high Parameters: %1 = Channel number %2 = Block number, label Explanation: The thread pitch decrease is causing an axis standstill in the thread block.
Page 100 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Local alarm reaction. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Depending on the reason for this alarm being triggered, the following remedial measures should be undertaken: - Handwheel override: Cancel the motion overlay and avoid this or keep it smaller when the program is repeated.
Page 101 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The specified axis reaches the working area limitation in JOG mode. Reaction: Alarm display. Remedy: Check SD43420 $SA_WORKAREA_LIMIT_PLUS and SD43430 $SA_WORKAREA_LIMIT_MINUS for the working area limitation. Programm Alarm display showing cause of alarm disappears. No further operator action necessary.
Page 102 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10635 [Channel %1: ] Axis %2, tool radius compensation is inactive for type %3 working area limitation, reason: no milling or drilling tool. Parameters: %1 = Channel number %2 = Axis, spindle %3 = 0: BCS, 1: WCS / SZS Explanation: The tool radius compensation of the working area limitation of the stated axis is not taken into account.
Page 103 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC not ready. Mode group not ready, also effective for single axes. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Correct the machine data:...
Page 104 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10652 [Channel %1: ] Axis %2 gantry warning threshold exceeded Parameters: %1 = Channel number %2 = Axis Explanation: The gantry following axis has exceeded the warning limit specified in MD37110 $MA_GANTRY_POS_TOL_WARNING. Reaction: Alarm display.
Page 105 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10656 [Channel %1: ] Axis %2 gantry slave axis dynamically overloaded Parameters: %1 = Channel number %2 = Axis Explanation: The indicated gantry slave axis is dynamically overloaded, i.e. the slave axis cannot follow the master axis dynamically Reaction: Mode group not ready.
Page 106 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Error ID: - 30XX => assign all gantry axes to the current channel, for example via axis exchange. - 40XX => set all axes of the gantry group to the same axis state, for example assign all axes to the NC program, or assign all axes to the PLC.
Page 107 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10703 [Channel %1: ] Channel-specific protection zone %2 violated during manual mode Parameters: %1 = Channel number %2 = Protection zone number Explanation: The workpiece-related channel-specific protection zone has been violated. Note that another tool-related protection zone is still active.
Page 108 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Alarm display showing cause of alarm disappears. No further operator action necessary. continuation: 10720 [Channel %1: ] Block %3 axis %2 software limit switch %4 Parameters: %1 = Channel number %2 = Axis name, spindle number...
Page 109 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10722 [Channel %1: ] Block %5 axis %2 software limit switch %6 violated, residual distance: %7 %3<ALUN> violated Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Unit of distance...
Page 110 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 10730 [Channel %1: ] Block %3 axis %2 working area limitation %4 Parameters: %1 = Channel number %2 = Axis name, spindle number...
Page 111 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: This alarm is generated if it is determined during block preprocessing that the programmed path of the stated axis violates the working area limitation. If MD11411 $MN_ENABLE_ALARM_MASK, bit11=1, this alarm is issued instead of alarm 10730. Alarm 10732 offers an expanded diagnostics option for the working area limitation violation.
Page 112 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: a) Check NC program for correct positional data and, if necessary, make corrections. b) Check work offsets (current frame) c) Correct the working area limitation with WALCS1 ... WALCS9, or d) Correct the working area limitation in $P_WORKAREA_CS_LIMIT_PLUS or $P_WORKAREA_CS_LIMIT_MINUS, or e) Deactivate the working area limitation with $P_WORKAREA_CS_MINUS_ENABLE =FALSE or $P_WORKAREA_CS_PLUS_ENABLE.
Page 113 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Modify part program. Programm Clear alarm with NC START or RESET key and continue the program.
Page 114 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Modify part program. Programm Clear alarm with NC START or RESET key and continue the program.
Page 115 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Modify part program. The following changes are possible: - Indicate end point in the machining plane in the WAB block. - Activate tool radius compensation (effective for G140 only, not for G143).
Page 116 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Please inform the authorized personnel/service department. Check the part program and, if possible, modify the programming so that inside corners with smaller paths than the correction value are avoided. (Outside corners are not critical because the equidistants are lengthened or intermediate blocks are inserted, so that there is always a point of intersection).
Page 117 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Deselection of tool radius compensation with G40 can only be performed in blocks where the G function G00 (rapid traverse) or G01 (feed) is active. In the block with G40, at least one axis in the plane G17 to G19 must be written. It is always advisable to write both axes because, as a rule, both axes are traversed when deselecting the compensation.
Page 118 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Place deselection of the CRC such that the programmed end point comes to rest outside the compensation circle around the last active compensation point.
Page 119 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: In a block with spline or polynomial interpolation, the corrected path runs in at least one point parallel to the tool orientation, i.e. the path has a tangent perpendicular to the compensation plane.
Page 120 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10762 [Channel %1: ] Block %2 too many empty blocks between two traversing blocks with active tool radius compensation Parameters: %1 = Channel number %2 = Block number, label Explanation: The maximum permissible number of empty blocks is limited by a machine data.
Page 121 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10765 [Channel %1: ] Block %2 3D tool radius compensation not possible Parameters: %1 = Channel number %2 = Block number, label Explanation: This alarm occurs when an attempt is made to activate the 3D tool radius compensation even though the option required for this is not fitted in the control.
Page 122 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10777 [Channel %1: ] Block %2 tool radius compensation: too many blocks with suppression of compensation Parameters: %1 = Channel number %2 = Block number, label Explanation: The maximum permissible number of blocks with active compensation suppression with tool radius compensation is limited by MD20252 $MC_CUTCOM_MAXNUM_SUPPR_BLOCKS.
Page 123 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 10781 [Channel %1: ] Block %2 illegal orientation of involute with tool radius compensation Parameters: %1 = Channel number...
Page 124 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The active plane was changed between the first and second subblock when programming two straight lines with angle parameters. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display.
Page 125 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 10794 [Channel %1: ] Block %2 angle specification missing in 2nd block during linear interpolation with angles Parameters: %1 = Channel number...
Page 126 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. Remedy: After selecting transformation or frame, reprogram the geometry axis now operating as positioning axis (e.g. with WAITP) in order to revert the status to "geometry axis.
Page 127 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 10860 [Channel %1: ] Block %2 feedrate not programmed Parameters: %1 = Channel number %2 = Block number, label...
Page 128 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. Remedy: Modify the program so that no reference is possible to the program itself. Programm Clear alarm with NC START or RESET key and continue the program.
Page 129 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10870 [Channel %1: ] Block %2 facing axis for constant velocity not defined Parameters: %1 = Channel number %2 = Block number, label Explanation: Constant cutting speed was selected although no transverse axis was applied as reference axis for constant cutting speed or assigned through SCC[AX].
Page 130 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10882 [Channel %1: ] Block %2 activation of chamfers or radii (non-modal) without traversing movement in the block Parameters: %1 = Channel number %2 = Block number, label Explanation: No chamfer or radius has been inserted between 2 linear or circle contours (edge breaking) because:...
Page 131 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10891 [Channel %1: ] Block %2 multiplicity of node is greater than its order Parameters: %1 = Channel number %2 = Block number, label Explanation: In the B spline the distance between nodes PL (node = point on spline at which 2 polynomials meet) has been programmed with zero too often in succession (i.e.
Page 132 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10911 [Channel %1: ] Block %2 transformation prohibits to traverse the pole Parameters: %1 = Channel number %2 = Block number, label Explanation: The given curve passes through the pole of the transformation.
Page 133 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The machine kinematics does not allow the specified motion. Transformation-dependent error causes can be in: TRANSMIT: A (circular) area exists around the pole, where positioning is not possible. The area is caused by the fact that the tool reference point cannot be traversed as far as into the pole.
Page 134 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 10917 [Channel %1: ] Block %2 Warning of COMPSURF function (code %3, details %4) Parameters: %1 = Channel number %2 = Block number, label %3 = Error code %4 = Error details Explanation: COMPSURF was only able to work with restrictions.
Page 135 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 10933 [Channel %1: ] Block %2 contour programm does not contain enough contour blocks Parameters: %1 = Channel number %2 = Block number, label...
Page 136 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Modify part program. Programm Clear alarm with NC START or RESET key and continue the program.
Page 137 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12000 [Channel %1: ] Block %2 address %3 programmed repeatedly Parameters: %1 = Channel number %2 = Block number, label %3 = Source string of the address Explanation: Most addresses (address types) may only be programmed once in an NC block, so that the block information remains unambiguous (e.g.
Page 138 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12030 [Channel %1: ] Block %2 invalid parameter or data type in %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Explanation: In polynomial interpolation, polynomials must not be greater than the 3rd degree (refer to Programming Guide).
Page 139 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 12060 [Channel %1: ] Block %2 same G group programmed repeatedly Parameters: %1 = Channel number %2 = Block number, label Explanation: The G functions that can be used in the part program are divided into groups that are syntax defining or non-syntax defining.
Page 140 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block.
Page 141 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. Check the block structure and correct in accordance with the programming requirements.
Page 142 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The data types are not compatible with the required operation (within an arithmetic expression or in a value assignment). Example 1: Arithmetic operation N10 DEF INT OTTO N11 DEF STRING[17] ANNA N12 DEF INT MAX...
Page 143 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: If the alarm occurs in the part program (DEF instruction), press the NC Stop key and select the function "Compensation block" using PROGRAM CORRECT softkey. The cursor is placed on the incorrect block.
Page 144 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: In a DEF or REDEF instruction, a physical unit may only be defined for variables of data type INT or REAL. Furthermore, only the following values may be programmed for the physical unit:...
Page 145 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: If the alarm occurs in the part program (DEF instruction), press the NC Stop key and select the function "Compensation block" using PROGRAM CORRECT softkey. The cursor is placed on the incorrect block.
Page 146 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: The symbol already known to data management is displayed. This symbol must be looked for in the definition part of the current program using the program editor. The 1st or 2nd symbol must be given a different name.
Page 147 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12200 [Channel %1: ] Block %2 symbol %3 cannot be created Parameters: %1 = Channel number %2 = Block number, label %3 = Symbol in the source block Explanation: The symbol to be created with the DEF instruction cannot be created because: - it has already been defined (e.g.
Page 148 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12220 [Channel %1: ] Block %2 binary constant %3 in string too long Parameters: %1 = Channel number %2 = Block number, label %3 = Binary constant Explanation: When initializing or allocating the value of a variable of type STRING more than 8 bits have been found as binary constant.
Page 149 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12250 [Channel %1: ] Block %2 nested macro %3 not possible Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Explanation: The macro technique supplies a 1-line instruction or series of instructions with a new identifier by means of the keyword DEFINE.
Page 150 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 12270 [Channel %1: ] Block %2 macro identifier %3 already defined Parameters: %1 = Channel number %2 = Block number, label...
Page 151 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12300 [Channel %1: ] Block %2 call-by-reference parameter missing on subroutine call %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Explanation: In the subroutine definition, a formal REF parameter (call-by-reference parameter) has been specified with no actual parameter assigned to it.
Page 152 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block.
Page 153 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. Check transfer parameters of the subroutine call and define the application accordingly as call-by-value or call-by-reference- parameter.
Page 154 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. Correct the NC part program in accordance with the cause of error as listed above.
Page 155 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12390 [Channel %1: ] Block %2 initialization value %3 cannot be converted Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Explanation: During initialization, a value has been assigned to a variable that does not correspond to the type of the variable, nor can it be converted to the data type of the variable.
Page 156 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12410 [Channel %1: ] Block %2 incorrect index type for %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Explanation: In assigning a value to an element of an array variable, the array index was specified in a way that is not allowed.
Page 157 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. A check must be made to determine whether all parameters really have to be transferred.
Page 158 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Generally reduce the number of symbols in the affected block (possibly by using the array technique or by using R variables), or adapt the corresponding machine data (see below). MD28020 $MC_MM_NUM_LUD_NAMES_TOTAL with error in LUD blocks (i.e. if more variable definitions were made in the active part program than allowed by the MD).
Page 159 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12480 [Channel %1: ] Block %2 subroutine %3 already defined Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Explanation: The name used in the PROC or EXTERN instruction has already been defined in another call description (e.g. for cycles).
Page 160 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. - Use the REDEF instruction only in the INITIAL_INI block...
Page 161 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: In the part program, in the machine data file (..._TEA) and in the initialization file (..._INI), no more than 5 machine data may be used per block. Example: N ... N 100 $MN_OVR_FACTOR_FEEDRATE [10] = 15, $MN_OVR_FACTOR_FEEDRATE [11] = 20 N ...
Page 162 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block.
Page 163 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: - Correct the name used (write error) - Use a higher-level software system for reduced functions - Check the definitions of variables, subroutines and macros - Declare a subroutine with EXTERN;...
Page 164 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12554 [Channel %1: ] Block %2 replacement cycle %3 for the predefined procedure is missing. Parameters: %1 = Channel number %2 = Block number, label %3 = Cycle name Explanation: The replacement cycle that is to be called instead of the predefined procedure is not present / unknown in the control.
Page 165 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 12560 [Channel %1: ] Block %2 programmed value %3 exceeds allowed limits Parameters: %1 = Channel number %2 = Block number, label...
Page 166 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12572 [Channel %1: ] Block %2 %3 only permissible for motion synchronous action Parameters: %1 = Channel number %2 = Block number, label %3 = Source symbol Explanation: The predefined subprogram %3 specified here is only allowed in a block with motion synchronous action. It must not be contained alone in a "normal"...
Page 167 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: In a motion synchronous action, the displayed variable must not be entered as a variable that is to be read online, i.e. 1. The displayed variable must not be written to the left of the comparison in a motion synchronous action. Only selected variables are permissible, e.g.
Page 168 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12584 [Channel %1: ] Block %2 variable %3 cannot be read synchronously with motion Parameters: %1 = Channel number %2 = Block number, label %3 = Source symbol Explanation: In motion synchronous actions on the left side of the compare operation, only special variables are allowed as input variables of SYNFCT and as input variables for PUTFTOCF.
Page 169 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 12587 [Channel %1: ] Block %2 motion synchronous action: operation/function %3 not allowed Parameters: %1 = Channel number %2 = Block number...
Page 170 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 12590 [Channel %1: ] Block %2 global user data cannot be created Parameters: %1 = Channel number %2 = Block number, label Explanation: Global user data cannot be created because the user data block for this global user data is not available.
Page 171 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Temporarily store variable in user-defined STRING, process this and put back into storage. Programm Clear alarm with NC START or RESET key and continue the program.
Page 172 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12660 [Channel %1: ] Block %2 motion synchronous action: variable %3 reserved formotion synchronous actions and technology cycles Parameters: %1 = Channel number %2 = Block number %3 = Variable name Explanation: The displayed variable may only be used in motion synchronous actions or in technology cycles. For example, '$R1' may only be used in motion synchronous actions.
Page 173 The programmed language element is not allowed or unknown in external language mode. Only the language elements from Siemens mode which are used for subprogram calls (except for Lxx) and the language constructs for program repetition with REPEAT (UNTIL) are allowed.
Page 174 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 12724 [Channel %1: ] Block %2 no radius programmed for cylinder interpolation activation/deactivation Parameters: %1 = Channel number %2 = Block number, label Explanation: When programming G07.1 (cylinder interpolation TRACYL), no cylinder radius has been programmed.
Page 175 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 12740 [Channel %1: ] Block %2 modal macro call %3 not possible Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Explanation: When calling a modal macro no other modal macro, modal cycle or modal subroutine may be active.
Page 176 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: When converting a part program using the G code converter function, an error was identified. - Error cause: 1 = no Jobshop program. Conversion is only permissible for Jobshop -programs 2 = an LUD call by reference variable as transfer parameter at a predefined function or a cycle that cannot be...
Page 177 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The selected program %2 in channel%1 cannot be executed because the channel-specific start disable is set for this channel. Background: When ShopMill or ShopTurn programs are selected or changed, the HMI performs a consistency check of the parameters that have been entered.
Page 178 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Close the application that set the WRITE lock, that is for example the HMI Editor, and continue the program processing with NC start.
Page 179 For interrupt routines, two additional program levels can be used. This means that the total number of program levels is increased to 18. The program levels are jointly used by user programs and Siemens cycles and/or Siemens applications such as ShopMill and ShopTurn.
Page 180 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14013 [Channel %1: ] Block %2 number of subroutine passes invalid Parameters: %1 = Channel number %2 = Block number, label Explanation: In a subroutine call the programmed number of passes P is zero or negative.
Page 181 Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify parts program. Please see the Siemens Progamming Guide or OEM documentation for the language commands permissible for the relevant system configuration. Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 182 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14019 [Channel %1: ] block %2 motion synchronous action: %3 wrong value or wrong number of parameters on function or procedure call...
Page 183 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: An error occurred during a function or procedure call. The cause of the error is indicated more closely by an error code. The meaning of the error code can be found in the documentation of the function or procedure that caused the error.
Page 184 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 14027 [Channel %1: ] Block %2 motion-synchronous action: Too many technology cycles programmed. Parameters: %1 = Channel number %2 = Block number, label Explanation: You can call a maximum of eight technology cycles with one motion-synchronous action.
Page 185 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14034 [Channel %1: ] Block %2 involute: angle of rotation too large Parameters: %1 = Channel number %2 = Block number, label Explanation: With programming of the angle of rotation (with AR) for involute interpolation, the maximum programmable angle of rotation is limited if the involute is moving towards the basic circle.
Page 186 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14038 [Channel %1: ] Block %2 involute not definable: end point error Parameters: %1 = Channel number %2 = Block number, label Explanation: The programmed end point does not lie on the involute defined by the start point, radius and center point of the basic circle.
Page 187 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14045 [Channel %1: ] Block %2 error in tangential circle programming Parameters: %1 = Channel number %2 = Block number, label...
Page 188 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: - In calculating an arithmetic expression, an overflow has occurred (e.g. division by zero) - In a data type, the representable value range has been exceeded Reaction: Correction block is reorganized. Interface signals are set.
Page 189 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: When interpreting the SPRINT or ISOPRINT command, an error was detected which was described in more detail by parameter %4. Parameter %3 may supply additional information on the incurring problem. List of error codes (parameter %4): 1: invalid format description %3 recognized 2: Format %.nP: overrange when converting into 32 bit number...
Page 190 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Correcting the parameterization of the ISOCLOSE, ISOPRINT or ISOCLOSE command. See also MD 10830 $MN_EXTERN_PRINT_DEVICE and MD 10831 $MN_EXTERN_PRINT_MODE. Check the configuration of the external device on the CF card in /user/sinumerik/nck/extdev.ini and /oem/sinumerik/nck/ extdev.ini.
Page 191 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The start point for repetition of the program part with CALL <program name> BLOCK <start label> TO <end label> has not been found or the same program part repetition has been called recursively.
Page 192 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: A function has been programmed or triggered which is not permitted in the current program context. The function in question is encoded in the "index" parameter: Index == 1: "RET" command was programmed in the main program level Index == 2: Conflict between "Cancel level"/"Clear number of passes"...
Page 193 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: One of the following programming errors has occurred: 1. The keyword WAITP(x) "Wait with the block change until the specified positioning axes has reached its end point", was used for an axis that is not a positioning axis.
Page 194 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Reduce the number of coefficients. The polynomial block may have a form no greater than the following: N1 POLY PO[X]=(1.11, 2.22, 3.33) PO[Y]=(1.11, 2.22, 3.33) N1 PO[n]=...
Page 195 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14097 [Channel %1: ] Block %2 string cannot be converted to AXIS type Parameters: %1 = Channel number %2 = Block number, label...
Page 196 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14102 [Channel %1: ] Block %2 polynominal degree greater than 5 programmed for orientation vector angle Parameters: %1 = Channel number %2 = Block number, label Explanation: During polynomial interpolation for the orientation vector, a polynomial degree larger than 5 has been programmed.
Page 197 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14109 [Channel %1: ] Block %2 simultaneous linear and rotary axis movement with static orientation transformation. Parameters: %1 = Channel number %2 = Block number, label Explanation: The interpolation type CP (G group code 49) is not permitted with an active static orientation transformation if linear and rotary axes have to interpolate simultaneously.
Page 198 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 14146 [Channel %1: ] Block %2 CP or PTP movement without transformation not allowed Parameters: %1 = Channel number %2 = Block number, label Explanation: The CP or PTP G code was programmed for a movement but no transformation was active.
Page 199 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Change MD20380 $MC_TOOL_CORR_MODE_G43G44 or the part program. Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14165 [Channel %1: ] Block %2 selected ISO H/D number %3 does not match tool %4...
Page 200 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14180 [Channel %1: ] Block %2 H number %3 is not defined Parameters: %1 = Channel number %2 = Block number, label...
Page 201 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: - Modify part program. - Reduce the offset in tool direction to zero.
Page 202 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: In specifying the endpoints in a traversing block with G00, G01, G02 or G03 in polar coordinates, the value range of the polar angle programmed under the keyword AP=... has been exceeded. It covers the range from -360 to +360 degrees with a resolution of 0.001 degrees.
Page 203 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14270 [Channel %1: ] Block %2 pole programmed incorrectly Parameters: %1 = Channel number %2 = Block number, label Explanation: When defining the pole, an axis was programmed that does not belong to the selected processing level. Programming in polar coordinates always refers to the plane activated with G17 to G19.
Page 204 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14320 [Channel %3: ] Axis %4: handwheel %1 used twice (%2)
Page 205 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14401 [Channel %1: ] Block %2 transformation not available. Error %3. Parameters: %1 = Channel number %2 = Block number, label Explanation: The required transformation is not available. The cause of the error is explained in detail by the error code.
Page 206 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Modify part program. Synchronize preprocessing run and main run. Programm Clear alarm with the Delete key or NC START. continuation: 14404 [Channel %1: ] Block %2 illegal parameterization of transformation Parameters: %1 = Channel number...
Page 207 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14411 [Channel %1: ] Block %2 tool radius compensation active at geometry axis changeover Parameters: %1 = Channel number...
Page 208 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The axis is to be traversed as an indexing axis, but a frame is active. This is not allowed by MD32074 $MA_FRAME_OR_CORRPOS_NOTALLOWED. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Page 209 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14520 [Channel %1: ] Block %2 illegal PROC instruction in data definition section Parameters: %1 = Channel number %2 = Block number, label Explanation: The PROC statement may only be programmed at the beginning of the subroutine.
Page 210 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: All reload buffers are cleared on POWER ON. Programm Clear alarm with the RESET key. Restart part program...
Page 211 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 14615 [Channel %1: ] An error occurred while handling the function 'syntax check': identifier %3 Parameters: %1 = Channel number %2 = Is not used...
Page 212 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 14622 [Channel %1: ] Access to file %2 disrupted by %3 %4 Parameters: %1 = Channel number %2 = File which could not be accessed...
Page 213 If the runtime error occurred as the result of a temporary excessive load on the system (e.g. in the HMI area or in OEM applications) error-free execution is possible on repeating the program or operator action. Otherwise, place a support request with the error text under: http://www.siemens.com/automation/support-request Programm Switch control OFF - ON.
Page 214 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14701 [Channel %1: ] Block %2 number of available NC blocks reduced by %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Number of non-available blocks Explanation: After reset, it has been found that the number of available blocks has decreased compared with the last reset. This is due to a system error.
Page 215 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Interpreter stop Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department. If parameter %3= 0 -3: If the alarm or alarms occur on RESET:...
Page 216 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: An error occurred on the selection of JOG Retract, which is described in more detail by the error code (parameter%4): List of error codes: 1: No retract data available 2: Selection is active during taper turning 3: Error preparing the initialization blocks.
Page 217 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Processing of motion-synchronous actions requires resources that are configured using MD28060 $MC_MM_IPO_BUFFER_SIZE, MD28070 $MC_MM_NUM_BLOCKS_IN_PREP, MD28251 $MC_MM_NUM_SAFE_SYNC_ELEMENTS, MD28250 $MC_MM_NUM_SYNC_ELEMENTS, and MD28253 $MC_MM_NUM_SYNC_STRINGS. If these resources are insufficient for the execution of the part program, then this alarm is issued.
Page 218 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify part program. Programm Clear alarm with NC START or RESET key and continue the program.
Page 219 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Modify program or machine data. Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14759 [Channel %1: ] Block %2 motion synchronous action and wrong axis type...
Page 220 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The number of programmed PLC variables has exceeded the maximum permissible number. For each write operation, one element is required for the following writing of PLC variables quickly one after the other.
Page 221 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Correct the part program - max. 16 auxiliary functions, max. 5 M functions per NC block, max. 1 auxiliary function per group. Programm Clear alarm with NC START or RESET key and continue the program.
Page 222 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14783 [Channel %1: ] Block %2 coordinate system-specific working area limitation is not active Parameters: %1 = Channel number...
Page 223 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Program the path velocity (geometric sum of the velocity components of the geometry axes involved) within the limits given above. Programm Clear alarm with NC START or RESET key and continue the program.
Page 224 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Modify part program or machine data. Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14815 [Channel %1: ] Block %2 negative thread pitch change programmed Parameters:...
Page 225 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 14850 [Channel %1: ] Block %2 changing the reference axis for a constant cutting speed not allowed Parameters: %1 = Channel number...
Page 226 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14862 [Channel %1: ] Block %2 SVC has been programmed, but the radius of the active tool correction is zero Parameters: %1 = Channel number %2 = Block number, label Explanation: A cutting velocity SVC has been programmed in the block, but the radius of the active tool offset is zero.
Page 227 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 14920 [Channel %1: ] Block %2 intermediate point of circle incorrect Parameters: %1 = Channel number %2 = Block number, label Explanation: When programming a circle by means of an intermediate point (CIP) all 3 points (initial, end and intermediate points) are on a straight line and the intermediate point (programmed by means of interpolation parameters I, J, K) is not located between the initial and end points.
Page 228 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 15110 [Channel %1: ] Block %2 REORG not possible Parameters: %1 = Channel number %2 = Block number, label Explanation: In order to synchronize the preprocessing run and the main run with REORG, the control accesses modification data which are maintained in a logfile.
Page 229 Please load a suitable archive file before continuing machining to avoid subsequent problems. Please inform the authorized personnel/service department. File /_N_MPF_DIR/_N_SIEMDIAGMEMPF_MPF contains information that may help Siemens for error diagnostics. Programm Clear alarm with the RESET key. Restart part program...
Page 230 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: For the block preparation, the number of blocks specified in parameter %3 is also required. Using parameter %4, for additional error diagnostics, the area in which the problem occurred can be identified based on...
Page 231 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 15170 [Channel %1: ] Block %2 program %3 could not be compiled Parameters: %1 = Channel number %2 = Block number, label...
Page 232 %3 = Path and file name of the modified SIEMENS cycle Explanation: When executing a SIEMENS cycle modified by the user, a cycle alarm was output with SETAL() (see follow-up alarm in the alarm output). Since the SIEMENS cycle was modified by the user (e.g. machine manufacturer), the cause for the cycle alarm must be determined / eliminated by the user who modified the cycle.
Page 233 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: The error cause leading to the cycle alarm cannot be investigated by SIEMENS since the know-how of the modified cycle sequence is with those who are responsible for the cycle change. Programm Clear alarm with the Delete key or NC START.
Page 234 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 15188 [Channel %1: ] Error during execution of ASUB file %3. Parameters: %1 = Channel number %2 = Is not used %3 = ASUB file name Explanation: An error has occurred on executing an ASUB.
Page 235 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the Delete key or NC START. continuation: 15310 [Channel %1: ] Block %2 file requested during block search is not available Parameters: %1 = Channel number %2 = Block number, label Explanation: During block search, a target has been specified with a program that has not been loaded.
Page 236 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The specified program has been searched to the end of the program without the selected search target having been found. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 237 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Please inform the authorized personnel/service department. Check whether the selected INI block is contained in the file system of the NCK. The present protection level must be selected to be at least equal to (or greater than) the protection level that has been defined for the read, write or execution function at the time of creating the file.
Page 238 Explanation: A SETAL command has been programmed with a cycle alarm number smaller than 60 000 or greater than 69 999. Alarm reaction of Siemens standard cycles: Nos. 61 000 -61 999: Interpreter stop; delete with Reset Nos. 62 000 - 62 999: Compensation block; delete with NC Start...
Page 239 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: There is an error in the start conditions for CONTPRON/CONDCON: - G40 not active - SPLINE or POLY active - Unknown machining type programmed - Transferred machining direction not defined - Definition of LUDs in incorrect subroutine level...
Page 240 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 15910 [Channel %1: ] Block %2 touch probe not allowed Parameters: %1 = Channel number %2 = Block number, label Explanation: Measure without deletion of distance-to-go In the part program, an illegal probe has been programmed with the command MEAW (measure without distance-to-go).
Page 241 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: During the "rapid lift from contour" (keyword: LIFTFAST), a code value for the lifting direction (keyword: ALF=...) which lies outside the permissible range (permissible value range: 0 to 8) was programmed .
Page 242 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 16016 [Channel %1: ] Block %2 no retraction position programmed for axis %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name Explanation: The retraction enable was programmed for LIFTFAST without defining a retraction position for the axis. The retraction movement is no longer clear.
Page 243 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Remove axis from POLFMLIN or POLFMASK. Alarm can be suppressed via MD11415 $MN_SUPPRESS_ALARM_MASK_2 bit 11. At the time of LIFTFAST, an axis for LIFTFAST is programmed, but the status of the axis does not allow LIFTFAST (e.g.
Page 244 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Incorrect programming: This channel does not recognize the spindle number. The alarm can occur together with a dwell or a spindle function. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Page 245 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 16300 [Channel %1: ] Block %2 denominator polynominal with zero places within parameter range not allowed Parameters: %1 = Channel number %2 = Block number, label Explanation: The programmed denominator polynomial (with PL [ ] = ... , i.e. without specification of geometry axis) has a zero place within the defined parameter range (PL = ...).
Page 246 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Delete the axis addresses that have been programmed more than once. Programm Clear alarm with NC START or RESET key and continue the program.
Page 247 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Diameter programming has been activated although no transverse axis with diameter programming has been applied. Transverse axes can be applied with MD20100 $MC_DIAMETER_AX_DEF or MD30460 $MA_BASE_FUNCTION_MASK bit2 for diameter programming. Diameter programming can be applied through:...
Page 248 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 16679 [Channel %1: ] Block %2 Motion synchronized action: %3 Slave spindle/axis %4 not available Parameters: %1 = Channel number %2 = Block number, line number %3 = Synact ID %4 = Axis name, spindle number Explanation: A coupling was switched-in or switched-out, where the slave spindle/axis is presently not available.
Page 249 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 16715 [Channel %1: ] Block %2 axis %3 spindle not in standstill Parameters: %1 = Channel number %2 = Block number, label %3 = Spindle number Explanation: In the applied function (G74, reference point approach), the spindle must be stationary.
Page 250 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: For G335/G336 (thread cutting with a convex thread) the pitch parameter could not be assigned to a velocity-defining axis. The error number specifies the precise cause: Error 1 : The pitch parameter does not match the end points or the program circular plane.
Page 251 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 16747 [Channel %1: ] Block %2 spindle %3 inserted gear stage %4 for tapping not installed Parameters: %1 = Channel number %2 = Block number, label %3 = Spindle number %4 = Gear stage Explanation: The second gear stage data block has been activated for tapping with G331.
Page 252 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 16751 [Channel %1: ] Block %2 spindle/axis %3 SPCOF not executable Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number Explanation: For the programmed function, the spindle must be in the open-loop control mode. In the positioning or axis mode, the position control must not be deselected.
Page 253 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Deselect thread cutting or tapping. Programm Clear alarm with NC START or RESET key and continue the program.
Page 254 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify part program. Programm Clear alarm with NC START or RESET key and continue the program.
Page 255 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The specified axis is a (gantry) slave axis and cannot therefore approach the reference point. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Switch off coupling(s) of this axis before reference point approach or do not reference. A gantry slave axis cannot reference for itself.
Page 256 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The keyword ACN (Absolute Coordinate Negative) is only allowed for "modulo axes". It causes approach of the programmed absolute position in the specified direction. Reaction: Interpreter stop NC Start disable in this channel.
Page 257 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Alarm reaction in Automatic mode. Remedy: Check the program status and channel status. Programm Clear alarm with the Delete key or NC START. continuation: 16906 [Channel %1: ] Program control: action %2<ALNX> is canceled due to an alarm...
Page 258 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the Delete key or NC START. continuation: 16912 [Channel %1: ] Program control: action %2<ALNX> only possible in reset state Parameters: %1 = Channel number %2 = Action number/action name Explanation: This action can only be performed in Reset state.
Page 259 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Repositioning of block processing is presently not possible. A mode change cannot take place. The 2nd parameter describes which action should be used to perform repositioning. Reaction: Alarm display. Remedy: Let the program continue to a repositioned NC block or modify part program.
Page 260 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the Delete key or NC START. continuation: 16924 [Channel %1: ] Caution: program test modifies tool management data Parameters: %1 = Channel number Explanation: Tool management data is changed during program testing. It is not possible to automatically rectify the data after termination of the program testing.
Page 261 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: A program interrupt has been activated in a non REORG capable block. Examples of possible program interrupts in this case: - Traversing to fixed stop - Vdi channel delete distance-to-go - Vdi axial delete distance-to-go...
Page 262 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Various actions can cause the current procedure to be interrupted. Depending on the action, asynchronous subroutines (ASUBs) are activated. These ASUBs can be interrupted in the same manner as the user program. Unlimited nesting depth is not possible for ASUBs due to memory limitations.
Page 263 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: The program must be canceled with Reset. Programm Clear alarm with the RESET key. Restart part program...
Page 264 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Program must be canceled with Reset and, if necessary, MD10192 $MN_GEAR_CHANGE_WAIT_TIME must be increased. Programm Clear alarm with the RESET key. Restart part program continuation: 16939 [Channel %1: ] Action %2<ALNX> rejected due to active gear change...
Page 265 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Currently, the alarm occurs only in combination with the SERUPRO action. SERUPRO stands for search via program test. SERUPRO is currently searching the search target and has therefore switched this channel to the program test mode.
Page 266 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The NCK is currently processing either the action blocks of the search run or the approach motion after the search run. In this situation, the action (2nd parameter of the alarm) must be rejected. Currently, only the integrated search run is rejected with this alarm.
Page 267 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: This alarm is active with "Group Serupro" only. "Group Serupro" is activated by means of MD10708 $MN_SERUPRO_MODE, bit 2 and enables the retrace support of entire channel groups during block search. A _dependent channel_ is a channel that had indirectly been started by the currently active channel. The currently active channel was started via PLC.
Page 268 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 16953 [Channel %1: ] For slave axis %2 SERUPRO not allowed, as master axis %3 not subject to axis/ spindle disable Parameters: %1 = Channel number %2 = Slave axis name, following spindle number...
Page 269 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Alarm display. Remedy: Delete the "Global start disable" and restart. Programm Clear alarm with the Delete key or NC START. continuation: 16957 [Channel %1: ] Stop-Delay area is suppressed Parameters: %1 = Channel ID Explanation: The program area (Stop-Delay area), which is bracketed by DELAYFSTON and DELAYFSTOF, could not be activated.
Page 270 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 16962 [Channel %1: ] NCK computing time reduced, start is not allowed. Parameters: %1 = Channel number Explanation: The computing time available to the NCK has been reduced, starts have therefore been locked. The computer performance is inadequate for smooth program execution.
Page 271 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 17000 [Channel %1: ] Block %2 maximum number of symbols exceeded Parameters: %1 = Channel number %2 = Block number, label Explanation: The maximum number of symbols defined by machine data MD28020 $MC_MM_NUM_LUD_NAMES_TOTAL has been exceeded.
Page 272 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 17010 [Channel %1: ] Block %2 no memory left Parameters: %1 = Channel number %2 = Block number, label Explanation: When executing/reading files from the active working memory, it was found that there is not enough memory space (e.g.
Page 273 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Correct the specification of array elements in the access instruction to match the defined size. If an SPL is used in Safety Integrated, the field index via optional data may be subject to additional restrictions.
Page 274 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Deselect transformation before writing into the axial data (keyword: TRAFOOF) or use the machine axis names as axis index. Programm Clear alarm with NC START or RESET key and continue the program.
Page 275 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The maximum memory space of 8 KB available for a symbol has been exceeded. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Reduce array dimensions. Programm Clear alarm with NC START or RESET key and continue the program.
Page 276 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: An attempt was made to write into a machine data with a value greater than the defined upper limit. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department. Determine the input limits of the machine data and assign a value within these limits.
Page 277 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 17120 [Channel %1: ] Block %2 analog input no. %3 not activated Parameters: %1 = Channel number %2 = Block number, label %3 = Input number Explanation: An attempt has been made by means of the system variable $A_INA[n] to read an analog input n that has not been activated by the MD10300 $MN_FASTIO_ANA_NUM_INPUTS.
Page 278 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Program fewer digital/analog outputs in a block. The specified maximum number applies in each case separately for analog or digital outputs. If necessary, program two NC blocks. Programm Clear alarm with NC START or RESET key and continue the program.
Page 279 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Check tool call in the NC parts program: - Correct tool correction number D programmed? If no D number is specified with the tool change command, then the D number set by MD20270 $MC_CUTTING_EDGE_DEFAULT will be active automatically. It is D1 by default.
Page 280 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Interface signals are set. Alarm display. Remedy: 1. Ensure that the D numbers within the TO unit are unique. 2. If unique numbering is not necessary for subsequent operations, do not use the command.
Page 281 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: If the program pointer is at an NC block which contains the specified T identifier: If the program is incorrect, remedy the error with a correction block and continue the program. If the data block is missing, create one. You can do this by downloading a data block with all the defined D numbers onto the NCK (via MMC with overstore) and continue the program.
Page 282 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Check access to tool offset memory by means of $TC_DP1[t,d] = 0 or deselect tool. Programm Clear alarm with NC START or RESET key and continue the program.
Page 283 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 17500 [Channel %1: ] Block %2 axis %3 is not an indexing axis Parameters: %1 = Channel number %2 = Block number, label...
Page 284 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: For the indexing axis, the 'Hirth tooth system' function is activated and the override has been set to 0 or another stop condition (e.g. VDI interface signal) is active. Since it is possible to stop only on indexing axes, the next possible indexing position is approached.
Page 285 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program the indexing axis position in the NC part program in accordance with the length of the current position table, or add the required value to the position table and adjust the length of the list.
Page 286 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 17602 [Channel %1: ] Block %2 motion synchronized action: %3 preset not possible on axis %4 in JOGREF mode Parameters: %1 = Channel number %2 = Block number, line number %3 = Synact ID...
Page 287 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The axis is involved in the active transformation. It can therefore not execute the demanded action, traversing as positioning axis, enable for axis exchange. Reaction: Correction block is reorganized. Interface signals are set.
Page 288 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 17650 [Channel %1: ] Block %2 machine axis %3 not programmable Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number Explanation: The machine axis cannot be used in an active transformation. You may be able to program the function in a different coordinate system.
Page 289 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Interface signals are set. Alarm display. Remedy: Deselect fixed-point approach in JOG, or previously deselect the transformation with TRAFOOF or disband the coupling. Programm Clear alarm with the Delete key or NC START.
Page 290 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The axis is a referenced indexing axis, and the fixed-point number %2 to be approached in JOG mode (defined in MD30600 $MA_FIX_POINT_POS) does not coincide with an indexing position. In JOG mode, referenced indexing axes approach indexing positions.
Page 291 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the Delete key or NC START. continuation: 17823 [Channel %1: ] Axis %2 JOG to position deactivated Parameters: %1 = Channel number Explanation: An axis motion is active for the axis with 'JOG to position' but 'JOG to position' has been deactivated. The approach motion is canceled.
Page 292 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Interface signals are set. Alarm display. Remedy: Define axis as geometry axis. Programm Clear alarm with the Delete key or NC START. continuation: 17833 [Channel %1: ] JOG a circle is active and JOG circles deactivated...
Page 293 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: There is an error in the definition of the protection zone. The error number gives the specific reason for the alarm: Meaning Incomplete or conflicting contour definition. Contour encompasses more than one surface area.
Page 294 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 18002 [Channel %1: ] Block %2 NCK protection zone %3 cannot be activated. Error code %4 Parameters: %1 = Channel number %2 = Block number, label %3 = Number of NCK protection zone...
Page 295 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: An error has occurred on activating the protection zone. The error number gives the specific reason for the alarm. Meaning Incomplete or conflicting contour definition. Contour encompasses more than one surface area.
Page 296 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with NC START or RESET key and continue the program. continuation: 18005 [Channel %1: ] Block %2 serious error in definition of NCK-specific protection zone %3 Parameters: %1 = Channel number...
Page 297 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Interpreter stop Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department. Modify program or set MD18600 $MN_MM_FRAME_FINE_TRANS to 1. Programm Clear alarm with NC START or RESET key and continue the program.
Page 298 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Change NC program or set other mode with MD10602 $MN_FRAME_GEOAX_CHANGE_MODE. Programm Clear alarm with the RESET key. Restart part program...
Page 299 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Please inform the authorized personnel/service department. There are 3 possible causes of error: 1. The value entered in MD34030 $MA_REFP_MAX_CAM_DIST is too small. Determine the maximum possible distance from the beginning of reference motion up to the reduction cam and compare with the value in MD34030 $MA_REFP_MAX_CAM_DIST, increase the value in the MD if necessary.
Page 300 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 20003 [Channel %1: ] Axis %2 measuring system error Parameters: %1 = Channel number %2 = Axis name, spindle number Explanation: In a measuring system with distance-coded reference marks, the distance between two adjacent markers has been found to be more than twice the value entered in MD34300 $MA_ENC_REFP_MARKER_DIST.
Page 301 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Please inform the authorized personnel/service department. Check the possible reasons for termination: - Servo enable missing: NC/PLC interface signal DB380x DBX2.1 (Servo enable) - Measuring system switchover: NC/PLC interface signal DB380x DBX1.5 / 1.6 (Position measuring system 1/2) - Traversing key + or - missing: NC/PLC interface signal DB380x DBX4.7 / 4.6 (Traversing keys plus/minus)
Page 302 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 20008 [Channel %1: ] Axis %2 reference point approach requires second referenced measuring system Parameters: %1 = Channel number %2 = Axis name, spindle number Explanation: When setting MD34200 $MA_ENC_REFP_MODE = 6 the 2nd encoder must first be referenced.
Page 303 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 20053 [Channel %1: ] Axis %2 DRF, FTOCON, external zero point offset not possible Parameters: %1 = Channel number %2 = Axis name, spindle number Explanation: The axis is traversed in a mode (e.g. referencing) that allows no additional overlaid interpolation.
Page 304 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Alarm display showing cause of alarm disappears. No further operator action necessary. continuation: 20057 [Channel %1: ] Block %2 revolutional feedrate for axis/spindle %3 is <= zero Parameters: %1 = Channel number...
Page 305 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the Delete key or NC START. continuation: 20060 [Channel %1: ] Axis %2 cannot be traversed as geometry axis Parameters: %1 = Channel number %2 = Axis name Explanation: The axis is currently not in "Geometry axis"...
Page 306 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: If the revolutional feedrate is to be active in JOG mode too, then a master spindle must be declared in the channel-specific machine data MD20090 $MC_SPIND_DEF_MASTER_SPIND. In this case, you have to open a screen in the PARAMETER operating area with the softkeys "SETTINGDATA"...
Page 307 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Please inform the authorized personnel/service department. The FC POS-AXIS for linear and rotary axes should be used or the axis should be declared as an indexing axis. Corresponding machine data for indexing axis declaration:...
Page 308 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Do not initiate mode change. Cause the PLC to check the axis and make sure in the PLC program that the axis ends oscillation if such mode changes take place.
Page 309 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Local alarm reaction. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Specify correct target position (reversal position, end position). Programm Clear alarm with the RESET key. Restart part program...
Page 310 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 20083 [Channel %1: ] Axis %2 programmed position %4 lies behind the coordinate system-specific working area limit %3 Parameters: %1 = Channel number %2 = Axis number %3 = "+" or "-" %4 = End position...
Page 311 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 20122 Compensation table %1: invalid axis assignment Parameters: %1 = Compensation table Explanation: Interpolatory compensation with tables. Assignment of the input or output axes in the given table is not allowed.
Page 312 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 20138 [Channel %1: ] Block %2 motion synchronous action %3 command axis %4 cannot be traversed Parameters: %1 = Channel number %2 = Block number, line number %3 = Synact ID %4 = Axis name...
Page 313 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 20141 [Channel %1: ] Block %2 motion synchronous action: %3 axis %4 has illegal axis type Parameters: %1 = Channel number %2 = Block number, line number...
Page 314 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 20145 [Channel %1: ] Block %2 motion synchronous action: %3 arithmetic error Parameters: %1 = Channel number %2 = Block number, line number %3 = Synact ID Explanation: In calculating an arithmetic expression for a motion synchronous action, an overflow has occurred (e.g. division by zero).
Page 315 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 20148 [Channel %1: ] Block %2 motion synchronous action: %3 internal error %4 Parameters: %1 = Channel number %2 = Block number, line number %3 = Synact ID %4 = Error code Explanation: An internal error has occurred during processing of a synchronous action.
Page 316 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 20205 [Channel %1: ] Block %2 motion synchronous action: %3 invalid spindle number %4 Parameters: %1 = Channel number target channel %2 = Block number, line number %3 = Synact ID %4 = Spindle number Explanation: There is no spindle/axis assignment in the target channel for the specified spindle.
Page 317 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 20310 [Channel %1: ] Axis %2 traverse to the specified position is not possible Parameters: %1 = Channel number %2 = Axis name, spindle number Explanation: The displayed axis cannot be traversed to the entered position in JOG Retract mode.
Page 318 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The maximum permissible frequency of the currently active encoder (axis-specific interface signal DB380x DBX1.5 / 1.6 (position measuring system 1/2)) in the axis-specific MD36300 $MA_ENC_FREQ_LIMIT [n] (n ... encoder number, 1 or 2) has been exceeded.
Page 319 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: The NC switches to follow-up mode. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Check the interface signals DB380x DBX2.1 (Servo enable), DB380x DBX4001.7 (Pulse enable), check the drive signals DB390x DBX4001.7 (Pulses enabled), DB390x DBX4001.5 (Drive ready) for example with the PLC status display in the...
Page 320 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Programm Clear alarm with the RESET key. Restart part program continuation: 21616 [Channel %1: ] Block %2 overlaid motion active at transformation switchover Parameters: %1 = Channel number %2 = Block number, label...
Page 321 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The machine kinematics does not allow the specified motion. Transformation-dependent error causes can be in: TRANSMIT: A (circular) area exists around the pole, where positioning is not possible. The area is caused by the fact that the tool reference point cannot be traversed as far as into the pole.
Page 322 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 21660 [Channel %1: ] Block %2 axis %3 conflict between SYNACT: $AA_OFF and CORROF Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name Explanation: When deselecting the position offset ($AA_OFF) via the part program command CORROF (<axis>, "AA_OFF") an active synchronized action is detected that immediately sets $AA_OFF for the axis (DO_$AA_OFF [<axis>] =<value>).
Page 323 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The probe programmed under the keyword MEAS or MEAW is already deflected and has switched. For a further measuring operation, the probe signal must first be canceled (quiescent state of the probe).
Page 324 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The measurement block has ended (the programmed end position of the axis has been reached) but the activated touch probe has not yet responded. Measurement level 2 (MEAWA, MEASA, MEAC) Measured values cannot be converted to the workpiece coordinate system. The measured values of the GEO axes programmed in the measurement task are only available in the machine coordinate system.
Page 325 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The number of programmed auxiliary functions has exceeded the maximum permissible amount. This alarm can occur in conjunction with motion synchronous actions: The maximum number of auxiliary functions must not be exceeded in motion block and motion synchronous actions.
Page 326 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 22005 [Channel %1: ] Block %2 motion synchronous action %3 spindle %4 selected gear stage not installed Parameters: %1 = Channel number %2 = Block number, line number %3 = Synact ID %4 = Spindle number Explanation: The first gear stage data block is active.
Page 327 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the Delete key or NC START. continuation: 22011 [Channel %1: ] Block %3 spindle %2 change to programmed gear stage not possible Parameters: %1 = Channel number %2 = Spindle number...
Page 328 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 22024 [Channel %1: ] Block %2 Spindle %3 tapping: PLC signal 'invert M3/M4' changed after %4 Parameters: %1 = Channel number %2 = Block number, label %3 = Spindle %4 = Value Explanation: When loading a G331 block it was detected that the NC/PLC interface signal DB380x DBX2001.6 (invert M3/M4) had...
Page 329 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 22051 [Channel %1: ] Block %3 spindle %2 reference mark not found Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Block number, label Explanation: When referencing, the spindle turned through a greater distance than given in the axis-specific MD34060 $MA_REFP_MAX_MARKER_DIST, without receiving a reference mark signal.
Page 330 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 22055 [Channel %1: ] Block %3 spindle %2 configured positioning speed is too high Parameters: %1 = Channel number %2 = Axis name, spindle number...
Page 331 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 22100 [Channel %1: ] Block %3 spindle %2 chuck speed exceeded Parameters: %1 = Channel number %2 = Axis name, spindle number...
Page 332 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Please inform the authorized personnel/service department. Check the axis-specific/spindle-specific stop DB380x DBX4.3 (Spindle stop). Programm Clear alarm with the RESET key. Restart part program continuation: 22260 [Channel %1: ] Spindle %2 thread might be damaged...
Page 333 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the Delete key or NC START. continuation: 22272 [channel %1: ] block %2 axis %3 thread cutting: block length %4 too short for predefined thread pitch Parameters: %1 = Channel number...
Page 334 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: It is impermissible to start a spindle as long as it is being used by a transformation. Reason: spindle usage in a transformation requires axis operation, which must not be exited. This alarm may have the following reasons: - Error code 1 : M3, M4 or M5 per synchronized action;...
Page 335 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: The function request by PLC via DBB30 interface could not be executed. The cause is specified by the error code. Error codes: - Error code 1 : internal use - Error code 2 : internal use...
Page 336 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 22297 [Channel %1: ] Spindle %2 FC18 function not possible (cause: error code %3) Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Error code Explanation: The function request by PLC via FC18 interface could not be executed. The cause is specified by the error code.
Page 337 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 22324 [Channel %1: ] Block %2 Axis %3 PRESETON or PRESETONS not permitted (cause: %4) Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number %4 = Index describing the problem that occured in more detail Explanation: A problem has occurred when programming PRESETON or PRESETONS.
Page 338 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Axes of this channel must be re-referenced. Interface signals are set. Alarm display.
Page 339 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 25011 Axis %1 pollution of passive encoder Parameters: %1 = Axis name, spindle number Explanation: The encoder not used for position control sends a contamination signal (only in measuring systems with contamination signal).
Page 340 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Remedy: Please inform the authorized personnel/service department. The differences can result from transmission errors, disturbances, encoder hardware faults or from the evaluation electronics in the encoder not used for position control. The actual value branch must therefore be checked: 1.
Page 341 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready.
Page 342 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Restart part program. Clear alarm with the RESET key in all channels of this mode group. Restart part program. continuation: 25050 Axis %1 contour monitoring Parameters: %1 = Axis name, spindle number...
Page 343 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 25070 Axis %1 drift value too large Parameters: %1 = Axis name, spindle number Explanation: Only with analog drives! The permissible maximum value of drift (internal, integrated drift value of automatic drift compensation) was exceeded during the last compensation operation.
Page 344 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. When referencing the active position actual value encoder, the actual value system of the inactive encoder is set to the same reference point value as soon as phase 3 has been concluded.
Page 345 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Check the axis-specific/spindle-specific interface signals DB380x DBX9.0 - .2 (Select parameter set servo A, B, C).
Page 346 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Because a change in the gear ratio has an effect on the retraction path traveled by the drive, no changes may be made to the gear ratio during the following periods of time:...
Page 347 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready.
Page 348 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 26003 Axis %1 parameterization error: lead screw pitch Parameters: %1 = Axis name, spindle number Explanation: The pitch of the ballscrew/trapezoidal leadscrew set in the axis-specific MD31030 $MA_LEADSCREW_PITCH is zero. The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready).
Page 349 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready.
Page 350 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC not ready. The NC switches to follow-up mode. Mode group not ready, also effective for single axes. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm.
Page 351 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC not ready. The NC switches to follow-up mode. Mode group not ready, also effective for single axes. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm.
Page 352 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Axes of this channel must be re-referenced. Interface signals are set. Alarm display.
Page 353 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: For SINAMICS drives only: The interface mode, which is set via drive parameter P2038, has not been set to SIMODRIVE 611 universal. The alarm can be disabled by MD13070 $MN_DRIVE_FUNCTION_MASK - bit15.
Page 354 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Axes of this channel must be re-referenced. Interface signals are set. Alarm display.
Page 355 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 26051 [Channel %1: ] In block %2 unanticipated stop crossed in continuous path mode Parameters: %1 = Channel number %2 = Block number, label Explanation: The path interpolation did not stop, as required, at the end of the block, but will only decelerate to a standstill in the next block.
Page 356 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 26054 [Channel %1: ] Block %2 interpolation warning in Look Ahead (module %3, problem %4) Parameters: %1 = Channel number %2 = Block number, label %3 = Module identifier %4 = Error code Explanation: The computer performance is inadequate to create a smooth path velocity profile.
Page 357 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms 26075 [Channel %1: ] Block %2 Axis %3 not available for the NC program, as exclusively controlled by the PLC Parameters: %1 = Channel %2 = Block number, label %3 = Axis, spindle Explanation: The axis is exclusively controlled by the PLC.
Page 358 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Clear alarm with the RESET key. Restart part program continuation: 26080 [Channel %1: ] Retraction position of axis %2 not programmed or invalid Parameters: %1 = Channel %2 = Axis, spindle Explanation: No retraction position has been programmed for the axis trigger time or the position became invalid.
Page 359 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Programm Switch control OFF - ON. continuation: 26101 Axis %1 drive %2 communication failure Parameters: %1 = Axis name, spindle number %2 = Drive number Explanation: For PROFIdrive only: The drive is not communicating.
Page 360 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Possible causes: - MD30130 $MA_CTRLOUT_TYPE not equal to 0 as a result of an oversight;...
Page 361 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Reaction: NC not ready. The NC switches to follow-up mode. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Deselect drive-autonomous stop or retration. acknowledge alarm with reset.
Page 362 SINUMERIK 808D ADVANCED alarms 5.2 NCK alarms Explanation: Channel-specific ESR ($AC_ESR_TRIGGER) triggered, but one axis with ESR configuration is NEUTRAL at the time of triggering. Neutral axes are ignored with ESR (apart from single axes which react only to $AA_ESR_TRIGGER[Ax]).
Page 363: Cycle Alarms
SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Cycle alarms To view detailed description about individual alarms directly on the PPU, proceed as follows: Press this key on the PPU to enter the alarm operating area. Select the desired alarm. Press this key to open the online help for the selected alarm.
Page 364 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify feed parameter. Programm Clear alarm with the RESET key. Restart part program continuation: 61004 [Channel %1: ] Block %2: Incorrect configuration of geometry axes...
Page 365 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61008 [Channel %1: ] Block %2: No tool active Parameters: %1 = Channel number %2 = Block number, label Explanation: Alarm triggered by following cycles: Remedy: Select a tool. 61009 [Channel %1: ] Block %2: Active tool number = 0...
Page 366 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Programm Clear alarm with the RESET key. Restart part program continuation: 61013 [Channel %1: ] Block %2: Basic settings were changed, program cannot be executed Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: The basic settings are not compatible with the generated program.
Page 367 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Programm Clear alarm with the RESET key. Restart part program continuation: 61018 [Channel %1: ] Block %2: function %4 not executable with NCK Parameters: %1 = Channel number %2 = Block number, label channel number...
Page 368 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61021 [Channel %1: ] Block %2: Parameter %4 value too high Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Reaction: Interpreter stop NC Start disable in this channel.
Page 369 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61025 [Channel %1: ] Block %2: Check tool carrier position Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 370 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61029 %[[Channel %1: ] Block %2: %]Program name %4 too long Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 371 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61033 [Channel %1: ] Block %2: Incorrect file type: %4 Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 372 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61037 [Channel %1: ] Block %2: No access rights to file: %4 Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 373 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61041 [Channel %1: ] Block %2: Line range too large: %4 Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 374 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Programm Clear alarm with the RESET key. Restart part program continuation: 61044 %[[Channel %1: ] Block %2: %]Illegal character(s) in file name: %4 Parameters: %1 = Channel number %2 = Block number, label...
Page 375 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - select shorter label name Programm Clear alarm with the RESET key. Restart part program continuation: 61048...
Page 376 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: When using CYCLE952, the name of the main program must not be the same as the name of the cutting file (PRG) or the name of the updated blank contour (CONR).
Page 377 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: The magazine location number entered was too low. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Programm Clear alarm with the RESET key. Restart part program...
Page 378 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Programm Clear alarm with the RESET key. Restart part program continuation: 61060 %[[Channel %1: ] Block %2: %]Function requires tool management...
Page 379 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Only program the magazine location (without multitool location). Programm Clear alarm with the RESET key. Restart part program...
Page 380 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Before activating the turning transformation, put the tool spindle in axis mode (with SPOS or M70). Programm Clear alarm with the RESET key.
Page 381 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: This alarm is used for various purposes. Please refer to the alarm text. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Depends on alarm text Programm Clear alarm with the RESET key.
Page 382 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61103 [Channel %1: ] Block %2: Number of holes is zero Parameters: %1 = Channel number %2 = Block number, label Explanation: Remedy: Check parameter NUM. Programm Clear alarm with the RESET key. Restart part program...
Page 383 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify drilling depth. Programm Clear alarm with the RESET key. Restart part program continuation: 61108 [Channel %1: ] Block %2: Illegal values for radius and insertion depth parameters...
Page 384 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Infeed width must be reduced. Programm Clear alarm with the RESET key. Restart part program continuation: 61112 [Channel %1: ] Block %2: Tool radius negative Parameters: %1 = Channel number %2 = Block number, label Explanation: The radius of the active tool is negative.
Page 385 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61116 [Channel %1: ] Block %2: Approach or retract path = 0 Parameters: %1 = Channel number %2 = Block number, label Explanation: The approach or retract path has been specified with zero.
Page 386 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61120 [Channel %1: ] Block %2: Thread type inside / outside not defined Parameters: %1 = Channel number %2 = Block number, label Explanation: The thread type (internal/external) was not defined. Reaction: Interpreter stop NC Start disable in this channel.
Page 387 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61124 [Channel %1: ] Block %2: Infeed width is not programmed Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 388 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61128 [Channel %1: ] Block %2: Insertion angle = 0 for insertion with oscillation or helix Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel.
Page 389 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61132 [Channel %1: ] Block %2: Parallel axis parameters incorrect, check values for parallel axis parameters ABS/INK Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel.
Page 390 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61136 [Channel %1: ] Block %2: no 3rd geometry axis agreed in GUD _SCW_N[] Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel.
Page 391 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61140 [Channel %1: ] Block %2: Main spindle is not set up correctly Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel.
Page 392 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Programm Clear alarm with the RESET key. Restart part program continuation: 61144 [Channel %1: ] Block %2: Tool spindle is not set up correctly Parameters: %1 = Channel number %2 = Block number, label...
Page 393 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: The stated transformation is not active. You have to activate the transformation before you can use it. Programm Clear alarm with the RESET key. Restart part program continuation: 61148 [Channel %1: ] Block %2: Swivel plane with active turning tool not possible...
Page 394 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61151 [Channel %1: ] Block %2: Orientation of tool not possible - error code: %4 Parameters: %1 = Channel number %2 = Block number, label Explanation: Remedy: Causes of error: 1st error code = A -> only additive swivel plane permitted, see parameter _ST...
Page 395 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61156 [Channel %1: ] Block %2: Depth calculation wrongly programmed Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Depth calculation possible only with or without SDIS 61157...
Page 396 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Programm Clear alarm with the RESET key. Restart part program continuation: 61163 [Channel %1: ] Block %2: Infeed width in the plane too large Parameters: %1 = Channel number %2 = Block number, label...
Page 397 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Use a valid block plane. It is only permissible that the block planes are used in an ascending sequence. 61171 [Channel %1: ] Block %2: Block plane used twice (%4) Parameters: %1 = Channel number...
Page 398 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: The text length (_DF) in the engraving cycle is too short. This means that the text for engraving is longer than the specified text length. Reaction: Interpreter stop NC Start disable in this channel.
Page 399 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Assign unique name to swivel data block ($TC_CARR34[n]), if machine data 18088 $MN_MM_NUM_TOOL_CARRIER is >1. 61181 [Channel %1: ] Block %2: NCK software version is insufficient for the Swivel function Parameters: %1 = Channel number...
Page 400 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Check commissioning of swivel CYCLE800 Check rotary axis vector V1xyz: $TC_CARR7[n], $TC_CARR8[n], $TC_CARR9[n] Check rotary axis vector V2xyz: $TC_CARR10[n], $TC_CARR11[n], $TC_CARR12[n] If 2nd rotary axis not available ($TC_CARR35[n]=""), then it is possible that V2xyz=0...
Page 401 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: If tool carrier is active, check commissioning of swivel CYCLE800. Parameter $TC_CARR37[n] 7th and 8th decimal places n number of swivel data set If align turning tool with milling/turning machine (transformation on basic kinematic chain) is active,...
Page 402 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Error code: Number or parameter name of multi-axis transformation Programm Clear alarm with the RESET key. Restart part program...
Page 403 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Deselection of multi-axis transformation with TRAFOOF or deselection of Toolcarrier (TCARR) with CYCLE800() 61197 [Channel %1: ] Block %2: Swiveling - plane not allowed -> Error code %4 Parameters: %1 = Channel number...
Page 404 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: The sequence of elements in the machining block is invalid. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Sort the sequence in the machining block.
Page 405 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Delete and reprogram the positioning block. Programm Clear alarm with the RESET key. Restart part program continuation:...
Page 406 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: The step "Counterspindle: synchronizing" must be used in the other channels. Programm Clear alarm with the RESET key. Restart part program...
Page 407 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61214 [Channel %1: ] Block %2: No pitch programmed Parameters: %1 = Channel number %2 = Block number, label Explanation: No thread/helical pitch has been entered. Reaction: Interpreter stop NC Start disable in this channel.
Page 408 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Enter the number of teeth on the milling tool in the "Tool list" menu. Programm Clear alarm with the RESET key. Restart part program continuation: 61219 [Channel %1: ] Block %2: Tool radius too large...
Page 409 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Programm Clear alarm with the RESET key. Restart part program continuation: 61223 [Channel %1: ] Block %2: Approach path too small Parameters: %1 = Channel number %2 = Block number, label Explanation: The approach path must not be less than zero.
Page 410 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61227 [Channel %1: ] Block %2: Target position cannot be reached: %4 Parameters: %1 = Channel number %2 = Block number, label Explanation: The target position of the approach motion is outside the software limit switch. This situation may arise from swiveling or coordinate rotations.
Page 411 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61231 [Channel %1: ] Block %2: ShopMill program %4 not executable, as not tested by ShopMill Parameters: %1 = Channel number %2 = Block number, label %4 = Program name Explanation: Before a ShopMill program can be executed, it has to be tested by ShopMill.
Page 412 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Please contact the responsible Siemens regional office. Programm Clear alarm with the RESET key. Restart part program continuation: Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 413 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61239 [Channel %1: ] Block %2: Tool change point lies within retraction area! Parameters: %1 = Channel number %2 = Block number, label Explanation: The tool change point has to be far enough outside the retraction area so that when the revolver is swiveled, no tool extends into the retraction area.
Page 414 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61243 [Channel %1: ] Block %2: Correct tool change point, tool tip in retraction area! Parameters: %1 = Channel number %2 = Block number, label Explanation: The tool change point must be situated so far outside the retraction area that no tool protrudes into the retraction area on turret swivelling.
Page 415 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61247 [Channel %1: ] Block %2: Blank radius too small Parameters: %1 = Channel number %2 = Block number, label Explanation: The blank radius is too small for machining. Reaction: Interpreter stop NC Start disable in this channel.
Page 416 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61251 [Channel %1: ] Block %2: Width across flats/edge length too large Parameters: %1 = Channel number %2 = Block number, label Explanation: The width across flats/edge length is too large. Reaction: Interpreter stop NC Start disable in this channel.
Page 417 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61255 [Channel %1: ] Block %2: Error during cut-off: Tool broken? Parameters: %1 = Channel number %2 = Block number, label Explanation: Cut-off could not be completed. A tool breakage might have occurred.
Page 418 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Programm Clear alarm with the RESET key. Restart part program continuation: 61259 [Channel %1: ] Block %2: program contains new machining steps from ShopMill %4 Parameters: %1 = Channel number %2 = Block number, label...
Page 419 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Programm Clear alarm with the RESET key. Restart part program continuation: 61263 [Channel %1: ] Block %2: Chained ShopMill program blocks not permissible in subprogram on pos. pattern Parameters: %1 = Channel number...
Page 420 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Programm Clear alarm with the RESET key. Restart part program continuation: 61267 [Channel %1: ] Block %2: Plane infeed too large, residual corners remain Parameters: %1 = Channel number %2 = Block number, label Explanation: In face milling, the plane infeed must not exceed 85%.
Page 421 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61271 %[[Channel %1: ] Block %2: %]Chamfer width greater than tool radius Parameters: %1 = Channel number %2 = Block number, label Explanation: Chamfer width larger than tool radius. Reaction: Interpreter stop NC Start disable in this channel.
Page 422 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61275 [Channel %1: ] Block %2: Target point violates software limit switch! Parameters: %1 = Channel number %2 = Block number, label Explanation: Due to a swivel action, the end point is outside the software limit switches.
Page 423 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61279 [Channel %1: ] Block %2: If tool angle equals 90°, both tool diameters must be equal Parameters: %1 = Channel number %2 = Block number, label Explanation: For tool angles equal to 90°, the two tool diameters must be identical.
Page 424 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61283 [Channel %1: ] Block %2: direct approach not possible, as tool change required Parameters: %1 = Channel number %2 = Block number, label Explanation: After block search a position is to be reached by direct approach, but a tool change is required before.
Page 425 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61287 %[[Channel %1: ] Block %2: %]No master spindle active. Parameters: %1 = Channel number %2 = Block number, label Explanation: No master spindle active. Reaction: Interpreter stop NC Start disable in this channel.
Page 426 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61291 [Channel %1: ] Block %2: Linear axis of counterspindle not set up Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel.
Page 427 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61295 [Channel %1: ] Block %2: The value of the 'Axis sequence' parameter is illegal Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel.
Page 428 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61299 [Channel %1: ] Block %2: No work offset entered for counterspindle Parameters: %1 = Channel number %2 = Block number, label Explanation: No work offset has been entered for the counterspindle. Reaction: Interpreter stop NC Start disable in this channel.
Page 429 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61304 [Channel %1: ] Block %2: Allowance Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
Page 430 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: A traversing path for measuring is generated with a size that can be specified. It describes the maximum distance before and after the expected switching position (workpiece edge) and must have a value greater than 0.
Page 431 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Check parameter S_PRNUM Measure workpiece: Parameter S_PRNUM 1 to 12 Measure tool: Parameter S_PRNUM 1 to 6 61314 [Channel %1: ] Block %2: Check selected tool type Parameters: %1 = Channel number...
Page 432 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61320 [channel %1: ] block %2: check tool name / number Parameters: %1 = Channel number %2 = Block number, label Explanation: Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3: - Check parameters _TNUM, _TNAME.
Page 433 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61325 [Channel %1: ] Block %2: Check measuring axis/offset axis Parameters: %1 = Channel number %2 = Block number, label Explanation: Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3: - Check parameters for measuring axis _MA For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4:...
Page 434 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61330 [Channel %1: ] Block %2: Coordinate rotation active Parameters: %1 = Channel number %2 = Block number, label Explanation: No measuring possible in the rotated coordinate system. Remedy: Check the conditions for measuring.
Page 435 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61336 [Channel %1: ] Block %2: Geometry axes do not exist Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: No geometry axes configured. Remedy: Machine data in MD 20060 must be changed.
Page 436 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Calibrate the probe before measuring. Check the number of the probe calibration data field (calibration data record) in parameter S_PRNUM. Note planes G17, G18 and G19. Only G18 is permitted for workpiece measurement when turning.
Page 437 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up to SW 4.3: - Parameter following angle (_INCA) is 0. For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4: - Parameter following angle (alpha 1) is 0.
Page 438 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61353 [Channel %1: ] Block %2: Path for logfile not found Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: The specified directory does not exist or the specified path is incorrect.
Page 439 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Internal error Remedy: Call the hotline! 61360 [Channel %1: ] Block %2: Error recording in JOG: %4 Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Internal error...
Page 440 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Remedy: For 840D sl - up to SW 2.6 SP1 and for 828D - up tp SW 4.3: - Specify different positions for the relevant points of _SETV[0...7] For 840D sl - as from SW 2.7 and for 828D - as from SW 4.4: - Specify different positions for the relevant points of P1(X1,Y1), P2(X2,Y2), P3(X3,Y3) and P4(X4,Y4).
Page 441 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: - Check configuration/parameterization of the spindle axis - If the intention to use a 3D workpiece probe at a "non-SPOS capable spindle", then check the setting of MD 52207 $MCS_AXIS_USAGE_ATTRIB[n], bit 9 (also see Commissioning instructions, cycles) - If a 3D workpiece probe is attached to the machine outside the spindle, then check the setting of MD 51740 $MNS_MEA_FUNCTION_MASK, bit 4.
Page 442 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61381 [Channel %1: ] Block %2: Coupling the spindle position with coordinate rotation around %4 not executable Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: The alarm relates to the cross-measuring tasks measuring cycle function "Coupling of spindle position with coordinate rotation around the infeed axis".
Page 443 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61402 [Channel %1: ] Block %2: Probe collision, traversing path limited by software limit position Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: For the measuring variants Measure web/shaft, the position path in the plane was limited by the software limit position.
Page 444 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Set MD 18080, Bit 8=1 61409 [Channel %1: ] Block %2: set up offsets not present Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Set MD 18112, Bit 4=1...
Page 445 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61416 [Channel %1: ] Block %2: Probe number is greater than the maximum number of fields Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Check parameter S_PRNUM...
Page 446 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61422 [channel %1: ] block %2: parameter measuring variant incorrect - error code: %4 Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Causes of error: See error code %4 ->...
Page 447 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61425 [Channel %1: ] Block %2: Parameter for measuring axis rotary axis 1 or 2 incorrect - Error code: Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Causes of error: See error code %4 ->...
Page 448 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Causes of error: See error code %4 -> Number of log files in the current directory > 99 -> Log files too long. Rename or delete log files, check MD11420 $MN_LEN_PROTOCOL_FILE! 61429...
Page 449 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Causes of error: See error code %4 -> Plausibility of the input points PM1, PM2, PM3 not fulfilled, resulting side lengths must not be equal to zero (Notice: even in the case of side lengths not equal to zero, there is a risk of not being able to form a triangle =>...
Page 450 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: After positioning the orientable tool carrier, tool lengths L1, L2 and L3 are not parallel to the geometry axes. Check the positioning behavior of the rotary axes (blocking) of the tool carrier.
Page 451 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Reset simulation Programm Clear alarm with the RESET key. Restart part program continuation: 61502 [Channel %1: ] Block %2: No tool offset active Parameters: %1 = Channel number %2 = Block number, label channel number...
Page 452 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Programm Clear alarm with the RESET key. Restart part program continuation: 61508 [Channel %1: ] Block %2: Incorrect default setting for shoulder position Parameters: %1 = Channel number %2 = Block number, label channel number...
Page 453 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61514 [Channel %1: ] Block %2: Grinding wheel type missing Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Programm Clear alarm with the RESET key. Restart part program...
Page 454 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61521 [Channel %1: ] Block %2: Current grinding wheel too wide Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Reduce width of grinding wheel Programm Clear alarm with the RESET key. Restart part program...
Page 455 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61527 [Channel %1: ] Block %2: Grinding wheel radius is greater than or equal to the workpiece radius Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Change grinding wheel radius or workpiece radius Programm Clear alarm with the RESET key.
Page 456 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61540 [Channel %1: ] Block %2: Incorrect D number / dresser D field active Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: A tool D number must be programmed that is < _GC_DNUM Programm Clear alarm with the RESET key.
Page 457 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61546 [Channel %1: ] Block %2: Dresser %4, wear limit length 1 reached Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: New dresser required, or check limit values of dresser Programm Clear alarm with the RESET key.
Page 458 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Load a milling tool, before you call positioning. Programm Clear alarm with the RESET key. Restart part program...
Page 459 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61557 [Channel %1: ] Block %2: Impossible chamfer and radius of right edge of wheel Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Check values in grinding wheel data Programm Clear alarm with the RESET key.
Page 460 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61563 [Channel %1: ] Block %2: Feed on the diameter is smaller than or equal to zero Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Check values in grinding wheel data Programm Clear alarm with the RESET key.
Page 461 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: -103: Check grinding wheel contour or position of dresser does not match contour -121: Check contour of the grinding wheel and technological data Call the SIEMENS hotline Programm Clear alarm with the RESET key. Restart part program...
Page 462 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: - The same grinding wheel must be used for continue profiling as for new profiling. Programm Clear alarm with the RESET key. Restart part program continuation: 61573 %[[Channel %1: ] Block %2: %]Edge of grinding wheel is not suitable for continue profiling...
Page 463 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check tool angles (clearance and pitch angles) of the active dressing tool resp. contour. Use another dressing tool.
Page 464 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Check contour program. Programm Clear alarm with the RESET key. Restart part program continuation: 61606 [Channel %1: ] Block %2: Error during contour preparation Parameters: %1 = Channel number %2 = Block number, label Explanation: An error has been found on conditioning the contour.
Page 465 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61611 [Channel %1: ] Block %2: No point of intersection found Parameters: %1 = Channel number %2 = Block number, label Explanation: No intersection could be calculated with the contour. Reaction: Interpreter stop NC Start disable in this channel.
Page 466 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Deselect Z mirroring in the WO used. Programm Clear alarm with the RESET key. Restart part program...
Page 467 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check the commissioning of the main spindle. Check machine data MD20070 $MC_AXCONF_MACHAX_USED, MD20080 $MC_AXCONF_CHANAX_NAME_TAB and MD52207 $MCS_AXIS_USAGE_ATTRIB bit 8.
Page 468 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Set up a toolcarrier with rotary axes: B axis and main spindle. Do not set the identifier "B axis kinematics".
Page 469 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check parameter PRG Programm Clear alarm with the RESET key. Restart part program continuation: 61701...
Page 470 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check contour call (CYCLE62) Programm Clear alarm with the RESET key. Restart part program continuation:...
Page 471 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check number of contours - Max. two contours (machined part and blank contours) - Min. one contour (machined part contour) Programm Clear alarm with the RESET key.
Page 472 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check infeed DX or DZ in connection with tip length of the tool in tool management.
Page 473 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check contours - Check whether the contour starting point exists Programm Clear alarm with the RESET key. Restart part program...
Page 474 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check infeed D in relation to the tip length of the tool in tool management Programm Clear alarm with the RESET key.
Page 475 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check whether the blank contour is closed Programm Clear alarm with the RESET key. Restart part program...
Page 476 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check if a guide channel has been defined Programm Clear alarm with the RESET key. Restart part program...
Page 477 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check if the program of the guide channel runs in the channel selected via the program of the following channel in parameter partner channel.
Page 478 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Measuring system (G group: 13 (G70, G71, G700, G710)) must be the same in both the leading and following channels.
Page 479 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Check if plate widths of recessing tools are the same size in guide and following channel.
Page 480 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Machine data for external language MD18800: $MN_MM_EXTERN_LANGUAGE or option bit 19800 $ON_EXTERN_LANGUAGE is not set. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Programm Clear alarm with the RESET key.
Page 481 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: The programmed intermediate position or actual position is behind the reference point. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Programm Clear alarm with the RESET key. Restart part program...
Page 482 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Programm Clear alarm with the RESET key. Restart part program continuation: 61809 [Channel %1: ] Block %2: Drill position not permissible...
Page 483 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Programm Clear alarm with the RESET key. Restart part program continuation: 61813 [Channel %1: ] Block %2: GUD value wrongly defined...
Page 484 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Programm Clear alarm with the RESET key. Restart part program continuation: 61817 [Channel %1: ] Block %2: Axis coordinates within protection zone...
Page 485 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Programm Clear alarm with the RESET key. Restart part program continuation: 61841 [Channel %1: ] Block %2: Necessary GUD for automatic servo optimization is missing: %3...
Page 486 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61851 [channel %1: ] block %2: no suitable transformation set up: %4 Parameters: %1 = Channel number %2 = Block number, label Explanation: The required transformation is not set up on this machine.
Page 487 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61855 [Channel %1: ] Block %2: Target point lies in the retraction area Parameters: %1 = Channel number %2 = Block number, label Explanation: The specified target point lies in the retraction area.
Page 488 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61859 [Channel %1: ] Block %2: Turning has not been enabled Parameters: %1 = Channel number %2 = Block number, label Explanation: Turning has not been set up on the machine. Reaction: Interpreter stop NC Start disable in this channel.
Page 489 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61863 [Channel %1: ] Block %2: It is not permissible to call a ShopMill cycle in a ShopTurn program Parameters: %1 = Channel number %2 = Block number, label Explanation: An attempt was made to call a ShopMill cycle in a ShopTurn program.
Page 490 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61867 [Channel %1: ] Block %2: On face C, the retraction distance must not be larger than the distance to the center point. Parameters: %1 = Channel number %2 = Block number, label Explanation: Retraction distance too large.
Page 491 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61900 %[[Channel %1: ] Block %2: %]Name of program to be generated is missing Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel.
Page 492 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61904 %[[Channel %1: ] Block %2: %]Label %4 not existing in the island contour Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel.
Page 493 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61908 %[[Channel %1: ] Block %2: %]Blank contour missing Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 494 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61912 %[[Channel %1: ] Block %2: %]Error in spigot contour %4 Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 495 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61916 %[[Channel %1: ] Block %2: %]Calculation has been canceled Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 496 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61920 %[[Channel %1: ] Block %2: %]Error during contour milling %4 Parameters: %1 = Channel number %2 = Block number, label Explanation: 3020: No more memory is available 3022: The contour is incorrect 3023: Check contour (contour may contain too small elements) 3356: The residual material cannot be removed completely with the tool used.
Page 497 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Modify contour programming Programm Clear alarm with the RESET key. Restart part program continuation: 61933 %[[Channel %1: ] Block %2: %]Too many contour elements...
Page 498 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Modify contour programming, replace G0 by G1 Programm Clear alarm with the RESET key. Restart part program...
Page 499 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Correct specified starting point Programm Clear alarm with the RESET key. Restart part program continuation:...
Page 500 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - Reduce the insertion angle if the tool remains too near to the insertion point - Enlarge insertion angle if the tool does not reach the machining depth...
Page 501 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61948 %[[Channel %1: ] Block %2: %]No material available for machining Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Page 502 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 61952 %[[Channel %1: ] Block %2: %]Radius of res. material cutter too small in relation to ref. cutter Parameters: %1 = Channel number %2 = Block number, label Explanation: Reaction: Interpreter stop NC Start disable in this channel.
Page 503 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Programm Clear alarm with the Delete key or NC START. continuation: 62103 [Channel %1: ] Block %2: No finishing allowance programmed Parameters: %1 = Channel number %2 = Block number, label Explanation: No finishing allowance is programmed, although it is necessary for this machining.
Page 504 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Programm Clear alarm with the Delete key or NC START. continuation: 62180 [Channel %1: ] Block %2: Set rotary axes %4 Parameters: %1 = Channel number %2 = Block number, label Explanation: Sample display of the swivel angles to be set for manual rotary axes: 62180 "Set rotary axes B=32.5°...
Page 505 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms Remedy: Check setup of swivel CYCLE800. 62186 [Channel %1: ] Block %2: No swiveling in JOG -> WO G%4 active and total basic WO (G500) contain rotations Parameters: %1 = Channel number %2 = Block number, label...
Page 506 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 62301 [Channel %1: ] Block %2: Notice! Search run, test run or simulation active Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: - Deactivate program test or test run...
Page 507 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 62311 [Channel %1: ] Block %2: The maximum number of characters per line _PROTFORM[1] is adjusted. Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Max. number of characters per line _PROTFORM[1] has been adjusted.
Page 508 SINUMERIK 808D ADVANCED alarms 5.3 Cycle alarms 62319 [Channel %1: ] Block %2: No internal correction of the calibration data Parameters: %1 = Channel number %2 = Block number, label channel number Explanation: Remedy: Check probe alignment/spindle position! The alignment (programmed position) of the tool probe in the workspindle must be identical during calibration...
Page 509 The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Place a support request with the error text under: http://www.siemens.com/automation/support-request Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 510 Remedy: Please inform the authorized personnel/service department. The alarm can be suppressed with MD11411 $MN_ENABLE_ALARM_MASK bit 1 = 0 Place a support request with the error text under: http://www.siemens.com/automation/support-request Programm Clear alarm with the Delete key or NC START. continuation:...
Page 511 SINUMERIK 808D ADVANCED alarms 5.4 Drive alarms Remedy: Please inform the authorized personnel/service department. Create more space in the file system. It is normally sufficient to delete 2 NC programs or to free 4 - 8 Kbytes of memory. If these remedies do not work, it will be necessary to increase the number of files per directory or the size of the file system itself.
Page 512 SINUMERIK 808D ADVANCED alarms 5.4 Drive alarms Explanation: An error occurred during startup of the PROFIBUS/PROFINET master. Overview: Cause of the error, Par 1, Par 2, Par 3: - 01 = DPM version, DPM version, DPA version, -- - 02 = DPM ramp-up timeout, DPM actual value status, DPM setpoint value status, --...
Page 513 SINUMERIK 808D ADVANCED alarms 5.4 Drive alarms Remedy: Remedy for 1-11 1. Check the control project, check MD11240 $MN_PROFIBUS_SDB_NUMBER, and reload it when using a user-specific SDB. 2. If the error still occurs, back up data, and restart the control with the standard values as per the as-delivered condition.
Page 514 SINUMERIK 808D ADVANCED alarms 5.4 Drive alarms Reaction: Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: - For error cause 01: - Check the electrical and fault-related specifications for PROFIBUS/PROFINET, assess the cable installation...
Page 515 - 05 = Source is not present. SDB source: - 99 = Passive file system: _N_SDB_DIR - 100 = CF card: /siemens/sinumerik/sdb/... - 101 = CF card: /addon/sinumerik/sdb/... - 102 = CF card: /oem/sinumerik/sdb/... - 103 = CF card: /user/sinumerik/sdb/...
Page 516 SINUMERIK 808D ADVANCED alarms 5.4 Drive alarms Explanation: The generation of the PROFIBUS/PROFINET in the SDB does not conform to the configuration specifications of the NC in use. Overview: Cause of the error, par 1: - 01 = SDB contains slave/device without diagnostics slot, slave/device address...
Page 517 SINUMERIK 808D ADVANCED alarms 5.4 Drive alarms Remedy: The address partitioning should be checked as follows: Check for multiple assignments in the following machine data: - MD13050 $MN_DRIVE_LOGIC_ADDRESS[0] - MD13050 $MN_DRIVE_LOGIC_ADDRESS[n-1] : n = highest axis index on control system...
Page 518 SINUMERIK 808D ADVANCED alarms 5.4 Drive alarms 380070 PROFIBUS/PROFINET: No input slot available for basic address %1 (length %2) Parameters: %1 = Logical base address of the requested area %2 = Size of the area in bytes Explanation: An incorrect logical base address was specified for a digital or analog input. Either no slot has been configured for this base address or the requested area extends beyond the end of the slot.
Page 519 SINUMERIK 808D ADVANCED alarms 5.4 Drive alarms Remedy: Only use addresses outside the PLC process image (e.g. >= 256) for output slots. Enter correct basic addresses in the machine data: - For length=1: Correct machine data MN_HW_ASSIGN_DIG_FASTOUT. - For length=2: Correct machine data MN_HW_ASSIGN_ANA_FASTOUT.
Page 520 SINUMERIK 808D ADVANCED alarms 5.4 Drive alarms Programm Switch control OFF - ON. continuation: 380500 PROFIBUS/PROFINET: Fault on drive %1, code %2, value %3, time %4 Parameters: %1 = Axis %2 = Fault code of drive (P947(/945)/P824) %3 = Fault value of drive ((P949/P826)
Page 521 With this alarm, internal alarm states are displayed that, in conjunction with the transferred error number, provide information on the cause and location of the error. Reaction: PLC Stop Remedy: Notify Siemens of this error together with the error message. Programm Switch control OFF - ON. continuation: 400002...
Page 522 SINUMERIK 808D ADVANCED alarms 5.5 PLC alarms 400004 Code error: %2 network %1 Explanation: %1 : Network number %2 : Internal error code, module type The user program contains an operation which is not supported by the control. Type 1: Incorrect operand...
Page 523 SINUMERIK 808D ADVANCED alarms 5.5 PLC alarms Programm Switch control OFF - ON. continuation: 400009 Computing time overrun at PLC level: %2 network %1 Explanation: %1 : Network number %2 : Module type Check user program of the corresponding network displayed.
Page 524 SINUMERIK 808D ADVANCED alarms 5.5 PLC alarms 400014 PROFINET - I/O ramp-up fault type: %1 Explanation: PROFINET - I/O not ramped-up Software version NC - PLC incompatibility Number of slots per function exceeded PROFINET I/O server not ready Reaction: PLC Stop...
Page 525 SINUMERIK 808D ADVANCED alarms 5.5 PLC alarms 400020 PLC mainentance request %1 : Initial data not plausible Explanation: Redefine the initial data in accordance with the documentation. Error causes: Too many alarms for the interval length Time of first alarm too late...
Page 526 SINUMERIK 808D ADVANCED alarms 5.5 PLC alarms Remedy: DB 9906 of the programming tool library must be incorporated into the project. Programm Switch control OFF - ON. continuation: 400026 Alarm PLC cycle time, cycle time %1 Explanation: PLC cycle time has exceeded the alarm threshold = xxxx: duration of the previous PLC cycle in µs...
Page 527 SINUMERIK 808D ADVANCED alarms 5.6 PLC user alarms 400032 System error, the project cannot run on this PLC version Explanation: The project comprises instructions which are not known in this PLC version Reaction: PLC Stop Remedy: Load original project. Programm Clear alarm with the Delete key or NC START.
Page 528 SINUMERIK 808D ADVANCED alarms 5.6 PLC user alarms Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 529 System responses System reactions to SINUMERIK alarms Identifier COMPBLOCKWITHREORG Effects Block preparation has detected an error, which can be rectified by modifying the program. Reorganiza‐ tion is performed after a program modification. ● Correction block with reorganization. Identifier COMPENSATIONBLOCK Effects Block preparation has detected an error, which can be rectified by modifying the program.
Page 530 System responses 6.1 System reactions to SINUMERIK alarms Identifier NOREADY | BAGREACTIONVIEW Effects Mode group ready off: Active fast braking (i.e. with maximum braking current) of the drives in this mode group, the controller enable of the NC axes involved is deleted. ●...
Page 531 System responses 6.1 System reactions to SINUMERIK alarms Identifier SHOWALARMAUTO Effects The alarm is displayed whenever bit 0 of machine data ENABLE_ALARM_MASK is set. The reaction should be set whenever an alarm should only occur during automatic mode without manual operation by the user.
Page 532 System responses 6.2 Cancel criteria for alarms Cancel criteria for alarms Identifier CANCELCLEAR Effects The alarm is cleared in any channel when the Cancel key is pressed. It is also cleared by the Start part program key. ● Clear the alarm with the "ALARM CANCEL" key or with the "CYCLE START" key. Identifier CLEARHIMSELF Effects...
Page 533 System responses 6.2 Cancel criteria for alarms Identifier NOCLEAR Effects The clear information is only required for the internal pseudo alarm number. EXBSAL_NOMOREA‐ LARMS. Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 534 System responses 6.2 Cancel criteria for alarms Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 535 SINAMICS V70 faults and alarms Overview Differences between faults and alarms The differences between faults and alarms are as follows: Type Description Faults What happens when a fault occurs? ● If the servo motor is running, it stops running. ● If the servo motor is not running, it cannot run. How to eliminate a fault? ●...
Page 536 SINAMICS V70 faults and alarms 7.1 Overview Fault acknowledgements The acknowledgement methods for faults are specified as follows: Acknowledgement Description POWER ON The fault is acknowledged by a POWER ON (switch servo drive off and on again). NOTE: If this action has not eliminated the fault cause, the fault is displayed again immediately after power-on.
Page 537: Common Faults And Alarms
SINAMICS V70 faults and alarms 7.2 Common faults and alarms You can find detailed information about the status indications in the table below: Status indicator Color Status Description 24 V control board power supply is missing Green Continuously lit The enable signal is available Continuously lit The enable signal is missing or the drive is in the startup state Flashing at 1 Hz...
Page 538 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Fault Cause Remedy F1015: Internal software er‐ An internal software error has occurred. ● Carry out a POWER ON (power off/on) for all components. Reaction: OFF2 ● Upgrade firmware to the latest version. Acknowledgement: POWER ●...
Page 539 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Fault Cause Remedy F1912: Clock cycle synchro‐ The maximum permissible number of er‐ ● Physically check the bus (cables, nous operation sign-of-life rors in the controller sign-of-life (clock syn‐ connectors, terminating resistor, shielding, failure chronous operation) has been exceeded in etc.).
Page 540 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Fault Cause Remedy F7412: Commutation angle An incorrect commutation angle was detec‐ ● If the encoder mounting was changed, re- incorrect (motor model) ted that can result in a positive coupling in adjust the encoder.
Page 541 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Fault Cause Remedy F7452: Following error too The difference between the position set‐ Check the causes and resolve. high point position actual value (following error dynamic model) is greater than the toler‐ Reaction: OFF1 ance.
Page 542 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Fault Cause Remedy F7901: Motor overspeed The maximum permissible speed has been Check and correct the maximum speed (p1082). exceeded. Reaction: OFF2 Acknowledgement: IMMEDI‐ ATELY F7995: Pole position identifi‐ The pole position identification routine was Contact the Hotline.
Page 543 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Fault Cause Remedy F30005: Power unit: Over‐ The power unit was overloaded. ● Reduce the continuous load. load I ● The permissible rated power unit ● Adapt the load duty cycle. Reaction: OFF2 current was exceeded for an ●...
Page 544 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Fault Cause Remedy F30027: Precharging DC link ● The power unit DC link was not able to Check the line supply voltage at the input termi‐ time monitoring nals. be pre-charged within the expected time.
Page 545 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Fault Cause Remedy F30074: Communication er‐ Communications between the Control Unit Reinsert the Control Unit (CU) or the Control ror between the Control Unit (CU) and Power Unit (PU) via the interface Unit adapter (CUAxx) onto the original Power and Power Module no longer possible.
Page 546 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Fault Cause Remedy F31117: Inversion error sig‐ For a square-wave encoder (bipolar, dou‐ ● Check the encoder/cable. nals A/B/R ble ended) signals A*, B* and R* are not ● Does the encoder supply signals and the inverted with respect to signals A, B and R.
Page 547 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Alarm list A1009: Control module over‐ The temperature of the control module ● Check the air intake for the Control Unit. temperature (Control Unit) has exceeded the specified ● Check the Control Unit fan. limit value.
Page 548 SINAMICS V70 faults and alarms 7.2 Common faults and alarms A7576: Encoderless opera‐ Encoderless operation is active due to a ● Remove the cause of a possible encoder tion due to a fault active fault. fault. ● Carry out a POWER ON (power off/on) for all components.
Page 549 SINAMICS V70 faults and alarms 7.2 Common faults and alarms A31412: Error bit set in the The encoder sends a set error bit via the ● Carry out a POWER ON (power off/on) for serial protocol serial protocol. all components. ●...
Page 550 SINAMICS V70 faults and alarms 7.2 Common faults and alarms Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 551: Data Backup
Data backup Internal data backup You can save the data of the limited-buffered memory via a backup copy to the permanent memory of the control system. This backup is performed internally and is always necessary if you need to switch off the control system for longer than 60 hours. Note After changing important data, it is recommended to carry out an internal data backup immediately.
Page 552: External Data Backup
Data backup 8.2 External data backup Method 1: Press this key while the control system is booting. Select "Reload saved user data" in the setup menu. Press this key to confirm. Method 2: Select the desired operating area. Open the window for selecting the startup modes. Select this softkey.
Page 553: External Data Backup In A Data Archive
Data backup 8.2 External data backup Note Archiving/data backup It is recommended that you regularly back up the internal SINUMERIK memory on a USB stick. You can transfer the backed up data to the SINUMERIK later on. In this way you can restore the previous status of the unit.
Page 554 Data backup 8.2 External data backup Select an option to create your desired data archive for backup and press this softkey to confirm. ① ② If you choose to create an archive with option , you must specify a backup path for the data archive. ③...
Page 555: External Data Backup Of System Data
Data backup 8.2 External data backup Note Do not remove the USB stick in the process of data backup if you choose USB as the target directory. Pressing <CTRL + S> when you are in any operating area creates a startup archive on the connected USB stick.
Page 556 Data backup 8.2 External data backup Backing up system data in separate files Select the desired operating area. Press this horizontal softkey to open the system data window. Three folders and one file are available in this window. Note that the last three entries are visible with the manufacturer pass‐ word only.
Page 557: External Data Backup Through The Ethernet Interface
Data backup 8.2 External data backup Loading system data in separate files (OEM or Siemens access level) Select the desired operating area. Press this softkey to open the system data window. Press a softkey according to the backup path of the file.
Page 558 Data backup 8.2 External data backup Press this softkey to go to the network drive directory. Press this softkey to go to the window for configuring the network drives. Press this key to select a drive identifier: N1, N2, or N3. Move the cursor to the following input fields: ①...
Page 559 Data backup 8.2 External data backup Navigate to the NC file that you desire to back up, and copy it to the buffer memory on the control system with this softkey. Press this softkey to view the network drive(s) created. Enter the desired network drive with this key.
Page 560 Data backup 8.2 External data backup Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 561: Updating Software
Updating software You can update the control system using a USB stick connected via the USB interface at the front of the control system. Note You must back up the data of the control system (NC/PLC/HMI) before you start the update. For information about the data backup, see section "Data backup (Page 551)".
Page 562 Updating software Press this key or the key combination below to clear the alarms. → Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 563 Appendix A List of abbreviations Abbreviation Source of abbreviation Meaning ASCII American Standard Code for Information Inter‐ American coding standard for the exchange of in‐ change formation AUTO Operating mode "Automatic" ASUP Asynchronous subprogram AUXFU Auxiliary Function Auxiliary function Binary file Computerized Numerical Control Computerized numerical control Central Processing Unit...
Page 564 Appendix A Abbreviation Source of abbreviation Meaning Light Emitting Diode Light emitting diode Local User Data Local user data Machine Control Panel Machine control panel Machine Data Machine data Manual Data Automatic Manual input Machine Coordinate System Machine coordinate system Main Program File Main program (NC part program) Numerical Control...
Page 565 Appendix A Abbreviation Source of abbreviation Meaning Tool Change Tool change Tool Management Tool management Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...
Page 566 Appendix A Diagnostics Manual Diagnostics Manual, 06/2015, 6FC5398-6DP10-0BA2...

Siemens SINUMERIK 808D ADVANCED Diagnostic Manual

1 Fundamental Safety Instructions

6 System Responses

2 Introduction

3 Operating in the System Data Management Operating Area

4 Operating in the Alarm Operating Area

5 SINUMERIK 808D ADVANCED Alarms

8 Data Backup

9 Updating Software

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