Siemens SINUMERIK 808D Operating Instructions Manual
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Also See for SINUMERIK 808D:
- Diagnostic manual (566 pages) ,
- Parameter manual (524 pages) ,
- Commissioning manual (508 pages)
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Mechanical Installation Manual
SINUMERIK
SINUMERIK 808D
Mechanical Installation Manual
Operating Instructions
Valid for:
SINUMERIK 808D Turning (software version: V4.4.2)
SINUMERIK 808D Milling (software version: V4.4.2)
Target group:
Mechanical engineers and mechanical assembly
12/2012
6FC5397-2EP10-0BA0
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Preface
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Safety instructions
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Identification
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Mounting
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Technical data
___________________
Appendix
1
2
3
4
A
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Table of Contents
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Summary of Contents for Siemens SINUMERIK 808D
- Page 1 ___________________ Identification SINUMERIK ___________________ Mounting SINUMERIK 808D ___________________ Mechanical Installation Manual Technical data ___________________ Appendix Operating Instructions Valid for: SINUMERIK 808D Turning (software version: V4.4.2) SINUMERIK 808D Milling (software version: V4.4.2) Target group: Mechanical engineers and mechanical assembly 12/2012 6FC5397-2EP10-0BA0...
- Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 3: Preface
Preface SINUMERIK 808D documentation The SINUMERIK 808D documentation consists of the following components: ● Operating Instructions – Mechanical Installation Manual – Electrical Installation Manual – PLC Subroutines Manual – Function Manual – Parameter Manual ● Diagnostics Manual ● Commissioning Manual ●... - Page 4 The EC Declaration of Conformity for the EMC Directive can be found on the Internet at http://support.automation.siemens.com. Here, enter the number 15257461 as the search term or contact your local Siemens office. Licensing provisions The SINUMERIK 808D software is protected by national and international copyright laws and agreements.
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Page 5: Table Of Contents
Table of contents Preface ..............................3 Safety instructions ............................. 7 Identification ............................11 Mounting..............................19 Mounting the CNC ........................19 Mounting the drive ........................24 Mounting the motor ........................27 Technical data ............................29 Appendix..............................31 Inserting, printing or cutting the MCP strips.................31 Cutting reserved holes .........................32 Index................................ - Page 6 Table of contents Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...
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Page 7: Safety Instructions
Otherwise, you may suffer property loss. Make sure that the PPU, the MCP and the cables received correspond with the specific package you ordered from Siemens. Transport and storage Note Transport and storage should meet specified environmental conditions. - Page 8 Safety instructions Mechanical installation DANGER Death or serious injury from electric shock The equipment which is not diconnected from the mains or properly protected contains hazardous voltage. Such a voltage may lead to death or serious injury. Before installing or removing the components of the control system, make sure that the system is disconnected from the mains.
- Page 9 Note Clear the manufacturer password before the machine is delivered; otherwise, end users can start the controller with the standard data, which can initialize the SINUMERIK 808D control system. As a consequence, the machine will not run. Mechanical Installation Manual...
- Page 10 Safety instructions Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...
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Page 11: Identification
Identification The SINUMERIK 808D control system is delivered in various packages. Please check the components according to the tables below. Table 2- 1 PPU package Component Illustration Quantity (pieces) Order number Panel Processing Unit Turning, 1 6FC5370-1AT00-0AA0 (PPU) (English) 6FC5370-1AT00-0CA0... - Page 12 SINAMICS V60 (for 6FC5548-0BA00-1AH0 feed axis) 10 m 6FC5548-0BA00-1BA0 Setpoint cable to 6FC5548-0BA05-1AF0 Siemens inverter or 6FC5548-0BA05-1AH0 third-party drive (for 10 m 6FC5548-0BA05-1BA0 spindle) For turning machines, you need two setpoint cables for the connection between the controller and the SINAMICS V60 drives;...
- Page 13 Manual Machine Plus (Turning) English 6FC5398-3DP10-0BA0 Chinese 6FC5398-3DP10-0RA0 Note The emergency stop button is not included in the scope of delivery. You can, if necessary, contact your local Siemens sales person for it. Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...
- Page 14 Identification SINAMICS V60 and 1FL5 motor packages You can find the delivery information about the SINAMICS V60, 1FL5 motors and relevant cables from the tables below. Table 2- 5 SINAMICS V60 package Component Illustration Remark Order number SINAMICS V60 6SL3210-5CC14-0UA0 6SL3210-5CC16-0UA0 6SL3210-5CC17-0UA0 10 A...
- Page 15 W+ W 2500 C/T 24VDC 15%~ 10% 0.6A 12Nm 1.67 10 0~55 IP64 10.6 10.2 13.2 SINAMICS V60 300V @Siemens,2008 A5E02246593 Table 2- 7 Cables individually packaged Component Illustration Remark Order number Power cable 6FX6002-5LE00-1AF0 Drive end (unshielded) 10 m 6FX6002-5LE00-1BA0...
- Page 16 Identification Rating plates (example) for the SINUMERIK 808D 6 F C 5 3 7 0 - 1 A T 0 0 - 0 A A 0 Figure 2-1 Rating plate (PPU) Figure 2-2 Rating plate (MCP) Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...
- Page 17 Order number Bar code W3YYN123456 W3YYN123456 Serial number Bar code Siemens part number Hardware version Bar code 6 S L 3 2 1 0 - 5 C C 2 1 - 0 U A 0 SINAMICS AC Drive, Version blocksize, with internal...
- Page 18 Identification Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...
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Page 19: Mounting
Mounting Mounting the CNC Cut-out dimensions Figure 3-1 Cut-out dimensions (in mm) Note Make sure there is enough space around the PPU and the MCP for tightening the screws in the control cabinet. Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0... - Page 20 Mounting 3.1 Mounting the CNC Mounting dimensions Figure 3-2 Mounting dimensions for PPU (in mm) Figure 3-3 Mounting dimensions for MCP (in mm) Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...
- Page 21 Mounting 3.1 Mounting the CNC Mounting clearance (in mm) To ensure easy maintenance purpose, you must provide sufficient clearance (recommended distance: 80 mm) between the maintenance door and the cabinet wall for replacing the battery and CF card: ① ② Cabinet panel Maintenance door Mechanical Installation Manual...
- Page 22 Mounting 3.1 Mounting the CNC Mounting You can follow the illustration below when installing the PPU or the MCP: Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...
- Page 23 Mounting 3.1 Mounting the CNC Removing To remove the PPU or the MCP, proceed as follows: Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...
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Page 24: Mounting The Drive
Mounting 3.2 Mounting the drive Mounting the drive Cut-outs and mounting dimensions RDY / JOG Figure 3-4 4/6/7 A version (in mm) RDY / JOG Figure 3-5 10 A version (in mm) Mounting method With 4xM5 preassembled screws, the drive can be mounted vertically onto the inner panel of the cabinet. - Page 25 Mounting 3.2 Mounting the drive Minimum mounting clearance To ensure adequate cooling, as a minimum, maintain the specified clearance between drives, one drive and another device/inner panel of the cabinet. > 100 mm > 100 mm > 25 mm > 25 mm >...
- Page 26 Make sure that the clamp for fixing the shielded motor cable has a good contact with the cable shield. Note Siemens does not provide the shielded motor cable. Please prepare the shielded motor cable by yourselves for CE certification. After the installation, it is recommended that the terminal screws should be checked to ensure that they are tight.
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Page 27: Mounting The Motor
Mounting 3.3 Mounting the motor Mounting the motor Mounting dimensions (mm) Motor type A (in mm) B (in mm) 4 Nm 163 (205) 6 Nm 181 (223) 7.7 Nm 195 (237) 10 Nm 219 (261) Note Value in brackets is the length of a motor with a build-in brake unit. Motors with plain shaft have the same dimensions. - Page 28 Mounting 3.3 Mounting the motor Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...
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Page 29: Technical Data
Technical data Design data Dimensions (W x H x D) (in mm) 420 x 200 x 104 420 x 120 x 58 Weight (in kg) 3.06 0.86 Cooling method Self-cooling Self-cooling Degree of protection Front side: IP54 Front side: IP54 Back side: IP20 Back side: IP00 Electrical data... - Page 30 Technical data Maximum capacity 950 mAh Life time 3 years Certificate Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...
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Page 31: Appendix
A4-size blank paper included in the delivered MCP packaged. You can find the symbol library in the Toolbox (...\04040000\examples\MCP). Siemens also provides you a template file for printing customized strips. Key positions in the template accord with real key layout on the MCP. You can copy symbols from the symbol library and paste them to the key positions that you want to use customized symbols. -
Page 32: Cutting Reserved Holes
Appendix A.2 Cutting reserved holes Cutting reserved holes On the MCP, three reserved holes with a standard diameter of 16 mm are available for you to install necessary devices according to your own needs: Figure A-1 Reserved holes To cut a reserved hole, proceed as follows: Figure A-2 Cutting reserved holes Mechanical Installation Manual... -
Page 33: Index
Index Safety instructions, 7 Accessories, 12 MCP package, 12 Options, 13 PPU package, 11 Cutting customized MCP strips, 31 Drive and motor 1FL5 motor package, 14 Cables, 15 SINAMICS V60 package, 14 Inserting the MCP strips, 31 Mounting, 22 Cutout dimensions, 19 Cut-outs and mounting dimensions for the drives, 24 Minimum mounting clearance for the drives, 25... - Page 34 Index Mechanical Installation Manual Operating Instructions, 12/2012, 6FC5397-2EP10-0BA0...