Engine; Engine Removal/Installation - Mazda 2002 6 Workshop Manual

ENGINE REMOVAL/INSTALLATION

Warning
• Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injures or death and
damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line
Safety Procedure". (See
1. Remove the battery. (See
2. Remove the battery tray. (See
3. Remove the radiator. (See
4. Drain the missions oil.
5. Remove the P/S oil pump with the oil hose still connected and position the P/S oil pump so that it is out of the
way. (SeeN–22 POWER STEERING OIL PUMP
6. Remove the A/C compressor with the pipes still connected. Position the A/C compressor so that it is out of the
way. Use wire or rope to secure.
7. Remove the joint shaft from the front drive shaft. (See
8. Remove the air cleaner, intake air duct, accelerator cable and bracket, and vacuum hose. (See
INTAKE-AIR SYSTEM
9. Remove the ATF filter and selector cable. (ATX) (See
INSTALLATION.)
10. Remove the vacuum hose and heater hose.
11. Remove the release cylinder and control cable. (MTX) (See
INSTALLATION.)
12. Remove the plastic fuel hose. (See
Installation Note.)
13. Disconnect the wiring harness from the engine side.
14. Remove the front pipe. (See
15. Remove in the order indicated in the table.
16. Install in the reverse order of removal.
17. Start the engine and:
• Inspect for the engine oil, engine coolant, transaxle oil and fuel leakage.
• Verify the ignition timing, idle speed and idle mixture. (See
IDLE MIXTURE
18. Perform a road test.
B–26
F–17 Fuel Line Safety
G–3 BATTERY REMOVAL/INSTALLATION.)
G–3 BATTERY
E–6 RADIATOR
REMOVAL/INSTALLATION.)
F–23 Plastic Fuel Hose Removal
F–35 EXHAUST SYSTEM
INSPECTION.)

ENGINE

ENGINE
Procedure.)
REMOVAL/INSTALLATION.)
REMOVAL/INSTALLATION.)
REMOVAL/INSTALLATION)
M–17 DRIVE SHAFT
K–29 AUTOMATIC TRANSAXLE REMOVAL/
J–5 MANUAL TRANSAXLE REMOVAL/
REMOVAL/INSTALLATION.)
F–8 IGNITION TIMING
REMOVAL/INSTALLATION.)
Note.) (See F–24 Plastic Fuel Hose
INSPECTION.)
A6E222401001W01
F–10
(SeeF–9