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MAZDA6 2003-04
MAZDA6 2003-04
SECTION INDEX
A/C /HEATER/VENTILATION............................................................ 109
A/C REFRIGERANT CAPACITIES ................................................... 109
ABS/BRAKES ................................................................................... 111
AIR BAG SYSTEM............................................................................ 111
AIR CLEANER .................................................................................. 114
BACK WINDOW................................................................................ 124
CENTER CONSOLE......................................................................... 117
CLEAR COAT IDENTIFICATION ...................................................... 108
COOLING.......................................................................................... 109
COWL & DASH ................................................................................. 116
ELECTRICAL.................................................................................... 115
EMISSION SYSTEM......................................................................... 115
ENGINE UNDER COVER................................................................. 114
ENGINE/TRANS ............................................................................... 113
ENGINE/TRANS MOUNTS............................................................... 114
EXHAUST ......................................................................................... 114
FRONT BUMPER ............................................................................. 108
FRONT DOOR.................................................................................. 120
FRONT DRIVE AXLE........................................................................ 112
FRONT FENDER .............................................................................. 110
FRONT INNER STRUCTURE........................................................... 110
FRONT LAMPS................................................................................. 108
FRONT SEAT.................................................................................... 118
FRONT STEERING LINKAGE/GEAR............................................... 112
FRONT SUSPENSION ..................................................................... 111
FUEL TANK....................................................................................... 128
GRILLE ............................................................................................. 108
HOOD ............................................................................................... 109
INFORMATION LABELS................................................................... 108
INSTRUMENT PANEL ...................................................................... 116
LIFTGATE ......................................................................................... 126
LUGGAGE LID.................................................................................. 126
PAINT CODE LOCATION.................................................................. 108
QUARTER GLASS............................................................................ 126
QUARTER PANEL ............................................................................ 124
REAR BODY ..................................................................................... 129
REAR BUMPER................................................................................ 131
REAR DOOR .................................................................................... 121
REAR LAMPS................................................................................... 130
REAR SEAT ...................................................................................... 120
REAR SUSPENSION........................................................................ 128
ROCKER/PILLARS/FLOOR.............................................................. 118
ROOF................................................................................................ 123
SEAT BELTS ..................................................................................... 120
SPECIAL CAUTIONS........................................................................ 108
STEERING PUMP ............................................................................ 113
STEERING WHEEL/COLUMN ......................................................... 113
SUNROOF ........................................................................................ 124
UNDERHOOD DIMENSIONS........................................................... 110
WHEEL ............................................................................................. 111
WINDSHIELD.................................................................................... 116
SPECIAL CAUTIONS
SRS
Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag
Special Cautions.
SUSPENSION
Manufacturer advises that some new fasteners must be used whenever
old fasteners are loosened or removed.
PAINT CODE LOCATION
Paint code located on left lock pillar.
CLEAR COAT IDENTIFICATION
All colors except Glacier White (Code A2N) are clear coat, Laser
Red Pearl Metallic (Code NX) is three stage.
INFORMATION LABELS
Illustration Located in Next Column
1 Label, Fan Caution
L321-15-031B
108
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
Page 108—April 22, 2004—13:30:46—Version
2 Label, A/C Caution
3 Label, Emission¶
2003
i Model
w/Calif Emission
w/o Calif Emission
s Model
w/Calif Emission
w/o Calif Emission
2004
2.3L Eng
w/Calif Emission
w/o Calif Emission
3.0L Eng
4 Label, Fuel Economy¶
2003
i Model
Man Trans
Auto Trans
s Model
Man Trans
Auto Trans
2004
2.3L Eng
3.0L Eng
¶Order by Application
5 Label, Side Air Bag Caution
6 Label, Tire
7 Label, Certificate Notice
8 Label, Temporary Tire
English
French
1 Cover, Front (P)
Sport Type
Std Type
(P) Paint to Match
2 Clip, Cover Upper
3 Clip, Cover Lower
4 Grommet, Upper
5 Nut, Clip (8)
6 Slide, Bumper
7 Screw, Tapping
8 Spoiler, Air
9 Screw & Washer, Mtg (2/Side)
10 Nut, Screw
11 Holder, License Plate
12 Cover, Lamp
Sport Type
Std Type
13 Grille, Front Cover
Sport Type
Std Type
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
GK2J-61-439A
GK2A-69-036C
GK2G-69-036C
GM6E-69-036
GK2J-69-036B
GK2A-69-036C
GM6E-69-036
GM6C-69-036
GK2G-69-042B
GJ2H-69-042B
GJ2K-69-042B
GK2K-69-042B
GK2A-69-036C
GK2K-69-036
R/L GK2A-57-K92
GK2A-69-014A
GK2A-69-C11
GD1E-69-073A
GL02-69-073A
FRONT BUMPER
GKYC-50-031A
GKYA-50-031A
R/L BC1D-56-145
R/L 9YA1-10-607
R/L GJ6A-50-0Z5
B455-56-135
R GJ6A-50-E11C
L GJ6A-50-E12C
R/L 9CS6-00-516B
R GK2C-51-9H1B
L GK2C-51-9L1B
R/L 9072-00-616
R/L 9YB3-10-603
GK2A-50-170A
R GK2C-50-C11B
L GK2C-50-C21B
R GK2A-50-C11B
L GK2A-50-C21B
GK2C-50-1T1B
GK2A-50-1T1B
14 Absorber, Impact
GK2A-50-111
15 Fastener, Absorber
R/L G045-68-865-00
16 Bar, Reinforcement
GKYA-50-070B
17 Bolt, Bar (8/Side)
R/L GA2A-52-403A
18 Bracket, Bumper
R GJ6A-50-151B
L GJ6A-50-161B
GRILLE
SPORT TYPE
1 Grille Assy
Arctic Tundra (Code 28S)
GM9A-50-710A-20
Colorado Red (Code A4S)
GM9A-50-710A-14
Dark Steel (Code 26X)
GM9A-50-710A-41
Ebony Black (Code NN)
GM9A-50-710A-NN
Gold Ash (Code 28D)
GM9A-50-710A-30
Norcea Blue (Code 28F)
GM9A-50-710A-25
Orange Crush (Code 28E)
GM9A-50-710A-07
Performance White (Code A2N) GM9A-50-710A-UK
Red Fire (Code 25W)
GM9A-50-710A-01
Satin Silver (Code 26A)
GM9A-50-710A-78
Sonic Blue (Code 25V)
GM9A-50-710A-80
2 Panel, Grille¶
Arctic Tundra (Code 28S)
GM9A-50-711A-20
Colorado Red (Code A4S)
GM9A-50-711A-14
Dark Steel (Code 26X)
GM9A-50-711A-41
Ebony Black (Code NN)
GM9A-50-711A-NN
Gold Ash (Code 28D)
GM9A-50-711A-30
Norcea Blue (Code 28F)
GM9A-50-711A-25
Orange Crush (Code 28E)
GM9A-50-711A-07
Performance White (Code A2N) GM9A-50-711A-UK
Red Fire (Code 25W)
GM9A-50-711A-01
Satin Silver (Code 26A)
GM9A-50-711A-78
Sonic Blue (Code 25V)
GM9A-50-711A-80
3 Emblem, Grille (Adhesive)¶
LD47-51-731
¶Included w/Grille Assy
4 Screw, Outer
R/L 9YA5-90-604
STD TYPE
1 Grille Assy
GK2A-50-710C
2 Screw, Inner¶ (5)
9CN6-00-416B
3 Emblem, Grille (Adhesive)¶
GK2A-51-731
¶Included w/Grille Assy
4 Screw, Outer
R/L 9YA5-90-602A
FRONT LAMPS
COMBINATION LAMP
1 Lens & Body Assy
w/Fog Lamps
Type 1
R GM9A-51-0K0
L GM9A-51-0L0
madpl1_g01_
Manufacturer
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Page 1: Front Lamps
MAZDA6 2003-04 14 Absorber, Impact GK2A-50-111 15 Fastener, Absorber R/L G045-68-865-00 MAZDA6 2003-04 16 Bar, Reinforcement GKYA-50-070B 17 Bolt, Bar (8/Side) R/L GA2A-52-403A 18 Bracket, Bumper R GJ6A-50-151B SECTION INDEX L GJ6A-50-161B A/C /HEATER/VENTILATION............109 GRILLE A/C REFRIGERANT CAPACITIES ........... 109 ABS/BRAKES ................... -
Page 2: Side Marker Lamp
MAZDA6 2003-04 Type 2 R GK2C-51-0K0B L GK2C-51-0L0B w/o Fog Lamps R GK2A-51-0K0D L GK2A-51-0L0D 2 Lamp, Fog¶ R GJ6A-51-6A1 L GJ6A-51-69X ¶Included w/Lens & Body Assy 3 Bulb, Headlamp Outer R/L 0000-11-0H1 4 Bulb, Headlamp Inner R/L 0000-11-0H1 5 Bulb, Park Lamp R/L 0000-11-0194 6 Bulb, Turn Signal R/L 9970-13-280Y... -
Page 3: Front Fender
MAZDA6 2003-04 A/C /HEATER/VENTILATION Cont’d FRONT FENDER SIDE 1 Fender w/Spoiler R GK2C-52-111B L GK2C-52-211B w/o Spoiler R GK2A-52-111B L GK2A-52-211B 2 Stay, Fender R GK2A-52-140 L GK2A-52-240 3 Liner, Fender 3.0L Eng GK2J-61-4GYF w/Spoiler R GK2C-56-130L 6 Switch, Pressure¶ GK2G-61-503 L GK2C-56-140K ¶Included w/Condenser Pipe Assy... -
Page 4: Air Bag System
MAZDA6 2003-04 ELECTRICAL COMPONENTS ALLOY WHEEL L GK2A-57-KB0C-72 ¶Included w/Seat Back Assy-listed in Front Seat Section 2 Module, Side Curtain Air Bag Hatchback R GM9C-57-HM0C 1 Fuse/Relay Assy, Harness¶ L GM9C-57-HN0B 2.3L Eng Sedan Man Trans GK2A-67-010L w/Sunroof R GK2E-57-KM0 Auto Trans GK2E-67-010M L GK2E-57-KN0... -
Page 5: Front Drive Axle
MAZDA6 2003-04 FRONT SUSPENSION Cont’d FRONT DRIVE AXLE 2.3L ENG L GK2A-33-03XE 10 Sensor, Front ABS-See ABS/Brakes Section 11 Caliper Assy R GJZE-33-98ZB L GJZE-33-99ZB 12 Caliper, Brake¶ R GJ6E-33-61XB L GJ6E-33-71XB 13 Support, Caliper¶ R GJ6E-33-28XC L GJ6E-33-29XC ¶Included w/Caliper Assy 14 Pad Set, Brake G2YS-33-23ZA 15 Pad, Brake¶... -
Page 6: Steering Pump
MAZDA6 2003-04 15 End, Tie Rod R GJ6E-32-280 18 Switch, Ignition¶ (a) LC70-66-151 WHEEL & TRIM L GJ6E-32-290 19 Switch, Keyless Ignition¶ (a) LC70-66-157 16 Seal, Dust R/L 9994-01-211G (a) Included w/Steering Lock Assy 17 Insulator, Gear GK2C-32-229 20 Bolt, Lock¶ (2) H043-66-154 21 Key Set, Ignition¶... -
Page 7: Air Cleaner
MAZDA6 2003-04 Man Trans GK2A-39-015A ENGINE/TRANS Cont’d Auto Trans GK2E-39-015A 7 Mount, Trans Man Trans GK2A-39-070D 2.3L ENG Cont’d Auto Trans GK2E-39-070E 8 Bracket, Trans Mount 15 Tube, Eng Dipstick L309-10-440 Man Trans GK2A-39-080B 16 Pan, Trans Oil FN11-21-51X Auto Trans GK2E-39-080A 9 Damper, Rear Dynamic 3.0L ENG... -
Page 8: Electrical
MAZDA6 2003-04 3.0L ENG 3.0L ENG COMMUNICATIONS SYSTEM 1 Valve, EGR AJ51-20-300A 1 Manifold/Converter R AJ57-20-55XC 2 Gasket, EGR Valve AJ57-20-305 L AJ57-20-50XC 3 Pipe, EGR AJ57-20-310 2 Gasket, Manifold R/L GY01-13-460B 4 Valve, Solenoid No. 1 L321-18-740C No. 2 Z504-18-741A 5 Canister, Vapor L321-13-970A... -
Page 9: Wiper System
21 Reinf, Lower Dash GK2A-53-430B 13 Tank, Washer¶ 22 Insulator, Dash GK2A-56-17XD 1 Glass Assy, Windshield Hatchback, Wagon GM9B-67-481 23 Reinf, Torque Box R GK2A-53-392 Mazda GK2A-63-900G Sedan L GK2A-54-392 2 Moulding, Reveal¶ GK2A-50-601A Std Tank GK2E-67-481 ¶Included w/Windshield Glass Assy Large Tank... -
Page 10: Center Console
MAZDA6 2003-04 CENTER CONSOLE 29 Control, Heater 2 Duct, Defroster¶ GK2A-60-121A w/ATC GK3J-61-190D ¶Included w/Instrument Panel Assy 30 Control Assy, Heater Seal, Instrument Panel w/o ATC GK2E-61-190A 3 Outer GK2A-55-161 31 Switch, Fan¶ GK3J-61-200 4 Inner GK2A-55-162 32 Amplifier, Control¶ GK3J-61-185 5 Panel, Side Instrument 33 Wire, Temp Control¶... -
Page 11: Front Seat
MAZDA6 2003-04 CENTER CONSOLE Cont’d Sedan¶-Serviced w/Inner Center Pillar Assy L GK2A-51-P50A-04 7 Rail, Inner Roof 2 Protector, Moulding¶ (2/Side) R/L GK2A-51-PK2 Hatchback R GM9A-70-05Y Clip, Moulding¶ Beige GK2A-64-331A-80 L GM9A-71-05Y 3 No. 1 (10/Side) R/L G18K-51-SJ3 Black GK2A-64-331A-02 Sedan¶ R GK2A-70-05YA 4 No. -
Page 12: Driver Side
MAZDA6 2003-04 DRIVER SIDE W/O LUMBAR SUPPORT w/o Side Air Bag w/Heater GK2H-88-130A-02 w/o Heater GK2A-88-130B-02 ¶Black listed, Order by Application 5 Module, Side Air Bag (a)-See Air Bag System Section w/Heater GM0R-88-180C-02 6 Cover, Side Air Bag (a) GJ6E-88-1G0 w/o Heater GM9W-88-180C-02 7 Trim, Seat Back¶... -
Page 13: Seat Belts
MAZDA6 2003-04 Black GK2A-57-720B-66 L GK2E-69-180G-41 FRONT SEAT Cont’d Gray GK2A-57-720B-72 Ebony Black (Code NN) R GK2E-69-120G-NN Left L GK2E-69-180G-NN Beige GK2A-57-780B-85 Gold Ash (Code 28D) R GK2E-69-120G-30 DRIVER SIDE Black GK2A-57-780B-66 L GK2E-69-180G-30 Gray GK2A-57-780B-72 Norcea Blue (Code 28F) R GK2E-69-120G-25 W/O LUMBAR SUPPORT Cont’d L GK2E-69-180G-25... -
Page 14: Rear Door
6 Garnish Assy, Rear Corner w/o Burglar Alarm System R GK2A-58-310F 1 Glass, Front Door Hatchback R GM9A-50-N10 L GK2C-59-310F Mazda R GK2A-58-511A L GM9A-50-N50 2 Striker, Latch R/L GJ6A-58-361A L GK2A-59-511A 7 Clip, Garnish¶ (a) 3 Cylinder Assy, Door Lock¶... - Page 15 11 Upper R GK2B-72-973 L GK2B-73-973 12 Lower R/L GK2B-58-972 13 Pad, Door R GK2A-72-950D L GK2A-73-950D HARDWARE 1 Glass, Rear Door Mazda Hatchback R GM9A-72-510 L GM9A-73-510 Sedan R GK2A-72-511C L GK2A-73-511C Wagon R GM9E-72-510 L GM9E-73-510 1 Panel Assy, Trim...
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Page 16: Overhead Console
MAZDA6 2003-04 Gray GM9M-68-030E-77 ROOF w/o Side Curtain Air Bag Beige GM9L-68-030E-80 SHEET METAL Gray GM9L-68-030E-77 w/o Sunroof HATCHBACK, SEDAN w/Side Curtain Air Bag Beige GM9F-68-030E-80 Gray GM9F-68-030E-77 w/o Side Curtain Air Bag Beige GM9E-68-030E-80 Gray GM9E-68-030E-77 2 Harness, Roof Lamp¶ Hatchback w/Sunroof GK2A-67-100A... -
Page 17: Quarter Panel
21 Bolt, Shield¶ (a) R/L 9984-50-616 ¶Included w/Splash Shield Assy 1 Glass Assy, Back Window (a) As Required Mazda 22 Nut, Cap (2/Side) R/L B001-56-375 Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles. madpl1_g01_ Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. - Page 18 MAZDA6 2003-04 SHEET METAL INTERIOR TRIM WAGON HATCHBACK 1 Trim Assy, Quarter w/Side Curtain Air Bag Gray R GK2E-68-250C-77 Beige R GM9B-68-250G-80 L GK2E-68-260C-77 L GM9B-68-260G-80 2 Clip, Trim¶ R/L LA10-68-D21 Gray R GM9B-68-250G-77 3 Fastener, Trim¶ (4/Side) R/L GE4T-68-865A L GM9B-68-260G-77 ¶Included w/Quarter Trim Assy w/o Side Curtain Air Bag...
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Page 19: Quarter Glass
21 Emblem Assy GJ6A-51-730A 4 Fastener, Glass R/L G14T-50-896A 22 Clip, Tubular¶ (2) LA01-51-958 ¶Included w/Emblem Assy LUGGAGE LID Nameplate (Adhesive) 23 "MAZDA" GK2A-51-711 24 "6" GK2A-51-721 25 Spoiler Assy, Air Arctic Tundra (Code 28S) GK2A-51-960E-20 Chrome Yellow (Code 21T) GK2A-51-960E-27... - Page 20 5 Clip, Garnish¶ G18K-51-SJ3 ¶Included w/Lid Garnish Assy 6 Emblem Assy G21B-51-730B 7 Clip, Emblem¶ (2) LA01-51-958 ¶Included w/Emblem Assy Nameplate (Adhesive) 8 "MAZDA" GM9E-51-711 9 "6" GM9E-51-721 10 Spoiler Assy, Air Arctic Tundra (Code 28S) GM9E-51-960B-20 Colorado Red (Code A4S) GM9E-51-960B-14...
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Page 21: Rear Suspension
8 Motor, Wiper GM9E-67-450 L GK2A-28-350C GLASS & PARTS 9 Nozzle, Washer GM9E-67-510 28 Bolt, Lower Arm R/L GK2A-28-66ZA WAGON Cont’d REAR SUSPENSION Mazda w/Spoiler GM9F-63-930D 29 Sub-Frame GK2A-28-80XF w/o Spoiler GM9E-63-930D 30 Member, Side R/L GK2A-28-81YA 2 Moulding, Side Glass¶... -
Page 22: Rear Body
MAZDA6 2003-04 19 Bracket, Rear Bumper¶ R GK2A-53-89XB 19 Sidemember¶ R GK2A-53-811B REAR BODY L GK2A-54-89XA L GK2A-54-811B 20 Reinf, Rear Sidemember¶ R N.A. 20 Panel, Side Sill¶ R GK2A-53-952 SHEET METAL L GK2A-54-822 L GK2A-54-952 21 Bolt, Mounting¶ R/L GK2A-53-319 21 Bracket, Rear Bumper¶... -
Page 23: Rear Lamps
MAZDA6 2003-04 Black GM9A-68-670D-02 REAR BODY Cont’d Gray GM9A-68-670D-72 7 Speaker System Beige GM9B-68-670D-80 INTERIOR TRIM Black GM9B-68-670D-02 Gray GM9B-68-670D-72 HATCHBACK Cont’d 19 Hook, Attaching¶ BTAC-68-685 ¶Included w/Luggage Compartment Mat Assy 20 Bezel, Lever N.A. REAR LAMPS COMBINATION LAMP ON LUGGAGE LID (a) As Required 3 Bezel, Lock Beige... -
Page 24: Rear Bumper
MAZDA6 2003-04 3 Bulb (a) 0000-11-0921 9 Grommet, Screw R/L GJ6A-50-0Z5 COMBINATION LAMP 4 Socket (a) GK2A-51-584 10 Retainer, Cover Side 5 Cover (a) Hatchback, Wagon R G21B-50-2H1A ON REAR BODY Beige GK2A-51-587B-80 L G21B-50-2J1A Black GK2A-51-587B-02 Sedan R GJ6A-50-2H1E Gray GK2A-51-587B-72 L GJ6A-50-2J1E...