Mazda 2002 6 Workshop Manual page 449

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Radiator Outer Tank (In Tank Oil Cooler) Removal Note

1. Inspect the height of the header tabs.

2. Insert the end of a medium tip screwdriver

between the end of the header tab and the outer

• Do not open more tabs than necessary for

tank removal.

3. Pivot the screwdriver to pry the tab away from the

tank and repeat the procedure for each tab.

4. Remove the radiator outer tank and O-ring

(gasket) from the core header when all of the tabs

• If any header tabs are missing from the core,

replace the radiator.

5. Inspect the gasket surface of the radiator core

header to ensure it is clean and free of foreign

material or damage.

6. Inspect the radiator outer tank for warping. If it is

warped, replace radiator tank.

Radiator Outer Tank (In Tank Oil Cooler) Installation Note

1. Install a new O-ring and ensure it is not twisted.

• The old O-ring must be replaced.

2. Position the radiator tank in the original direction

to the core using care not to scratch the tank

sealing surface with the header tabs.

• Step 3 will set jaw opening to the correct

specification.

3. With the jaws of locking-type pliers (vise grips)

closed and locked, turn the adjusting screw to

position the jaws against the drill bit with the

diameter measured (height) in removal procedure

1. Tighten the lock nut on the adjusting screw

against the handle to lock the adjustment in place.

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