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Mazda 6 2003 Service Bulletin

Mazda 6 2003 Service Bulletin

Unusual noise from steering shaft when turning steering wheel
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Service Bulletin
© 2007 Mazda Motor of America, Inc.
Subject:
UNUSUAL NOISE FROM STEERING SHAFT WHEN TURNING STEERING WHEEL
2003-2007 MAZDA6 - UNUSUAL NOISE FROM STEERING SHAFT WHEN TURNING STEERING WHEEL
APPLICABLE MODEL(S)/VINS
2003 - 2007 Mazda6
DESCRIPTION
On some vehicles, the steering shaft may make an unusual clunk noise during acceleration while the steering
wheel is turned. The intermediate shaft splines in the steering column may be lacking lubrication and causing
the clunk noise.
Customers having this concern should have their vehicle repaired using the following repair procedure.
CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/
equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by "do-it-yourselfers." Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.
Mazda North American Operations
Irvine, CA 92618-2922
1738a
Bulletin No:
Last Issued:
SPLINE SLIDING LOCATION
06-001/07
02/22/2007
Page 1 of 4

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Summary of Contents for Mazda 6 2003

  • Page 1 Page 1 of 4 CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/ equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern.
  • Page 2: Repair Procedure

    Bulletin No: 06-001/07 Last Issued: 02/22/2007 © 2007 Mazda Motor of America, Inc. REPAIR PROCEDURE NOTE: Before performing this repair procedure, be sure to inform the customer that the new super grease is very effective for noise, but it may change the steering and handling feel of their vehicle. Also, the operation of the telescopic steering (if equipped) may feel slightly heavier after the repair.
  • Page 3 Bulletin No: 06-001/07 Last Issued: 02/22/2007 © 2007 Mazda Motor of America, Inc. 9. Wipe all grease off splines. REMOVE GREASE FROM SPLINES 1738e 10. Apply approx. 5 cc of new super grease to splines and inside the tube. APPLY NEW GREASE TO SPLINES AND TUBE 11.
  • Page 4: Warranty Information

    Bulletin No: 06-001/07 Last Issued: 02/22/2007 © 2007 Mazda Motor of America, Inc. PART(S) INFORMATION Part Number Description Qty. Notes 0000-77-230E-01 Super Grease 1 oz. tube will repair 2 - 3 vehicles WARRANTY INFORMATION NOTE: • This warranty information applies only to verified customer complaints on vehicles eligible for war- ranty repair.

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