Front Door Assembly Components; Front Door Assembly Removal And Installation - Suzuki Swift Sport 2004 Service & Repair Manual

9J-3 Hood / Fenders / Doors:

Front Door Assembly Components

4
7
5
4
(a)
7 (b)
1. Door panel
2. Door hinge
: Apply lithium grease 99000-25010 to rotating part.
: Apply sealant 99000-31110 to contact face.
3. Door open stopper
4. Front door hinge bolt (body side)

Front Door Assembly Removal and Installation

Removal
1) Remove front fender referring to "Front Fender
Components".
2) Remove door trim referring to "Front Door Glass
Removal and Installation in Section 9E".
3) Disconnect door harness lead wires at each coupler.
4) Remove door open stopper (1).
(a)
2
(b)
3
(c)
2
S7RS0B9A06006
I4RS0A9A0005-01
1
5. Door open stopper bolt
6. Front door opening weather-strip
7. Front door hinge bolt (door side)
: 27 N⋅m (2.7 kgf-m, 19.5 lb-ft)
5) Support door panel (1) using a jack (2) with rags (3)
and a piece of wood (4) placed between jack (2) and
panel (1) as shown.
6) Remove door assembly (1) by loosening hinge
mounting bolts (2).
1
2
S7RS0B9A06005
6
I4RS0A9A0004-01
: 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
: 21 N⋅m (2.1 kgf-m, 15.5 lb-ft)
I2RH019A0003-01
I4RS0A9A0006-01