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EXAxt ZR22G
YOKOGAWA EXAxt ZR22G Manuals
Manuals and User Guides for YOKOGAWA EXAxt ZR22G. We have
7
YOKOGAWA EXAxt ZR22G manuals available for free PDF download: User Manual, Instruction Manual, Technical Information, Technical Note
YOKOGAWA EXAxt ZR22G User Manual (241 pages)
Zirconia Oxygen/Humidity Analyzer
Brand:
YOKOGAWA
| Category:
Measuring Instruments
| Size: 10.44 MB
Table of Contents
Table of Contents
10
1 Overview
18
System Configuration
18
System 1
18
System 2
19
System 3
20
System Components
21
Detectors and Accessories
21
2 Specifications
22
General Specifications
22
General Use Separate Type Detector and Related Equipment
25
ZR22G General Use Separate Type Detector
25
ZO21R Probe Protector
30
ZH21B Dust Protector
31
Separate Type Detector for High Temperature and Related Equipment
32
ZR22G (0.15M) Separate Type Detector for High Temperature
32
ZO21P High Temperature Probe Adapter
33
ZR802G Zirconia Oxygen/Humidity Converter
35
ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
45
ZA8F Flow Setting Unit
45
ZR40H Automatic Calibration Unit
45
ZO21S Standard Gas Unit
49
Other Equipments
50
Dust Filter for the Detector (K9471UA)
50
Dust Guard Protector (K9471UC)
51
Ejector Assembly for High Temperature (E7046EC, E7046EN)
51
Stop Valve (L9852CB, G7016XH)
54
Check Valve (K9292DN, K9292DS)
54
Air Set
55
Zero Gas Cylinder (G7001ZC)
56
Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
57
Case Assembly for Calibration Gas Cylinder (E7044KF)
57
ZR22A Heater Assembly
59
3 Installation
60
Installation of General-Purpose Detector
60
Probe Insertion Hole
60
Installation of the Detector
61
Installation of the Dust Filter (K9471UA), Dust Guard Protector (K9471UC), Probe Protector ZO21R
61
Installation of ZH21B Dust Protector
63
Installation of High Temperature Detector (ZR22G-015)
64
Usage of the High Temperature Probe Adapter (ZO21P-H)
64
Probe Insertion Hole
65
Mounting of the High Temperature Detector
66
Installation of the ZR802G Converter
67
Installation of ZA8F Flow Setting Unit
69
Installation of ZR40H Automatic Calibration Unit
70
Installation of the Case Assembly (E7044KF)
71
Insulation Resistance Test
72
4 Piping
74
Piping for System 1
74
Parts Required for Piping in System 1
75
Connection to the Calibration Gas Inlet
76
Connection to the Reference Gas Inlet
76
Piping to the High Temperature Probe Adapter
76
Piping for System 2
78
Piping Parts for System 2
79
Piping for the Calibration Gas
79
Piping for the Reference Gas
80
Piping to the High Temperature Probe Adapter
80
Piping for System 3
80
Piping for the Detector with Pressure Compensation
83
Piping Parts for a System Using Detector with Pressure Compensation
84
Piping for the Calibration Gas
84
Piping for the Reference Gas
85
5 Wiring
86
General
86
Terminals for the External Wiring in the Converter
88
Wiring
88
Mounting of Cable Gland
89
Wiring
90
Connection to Converter
90
Connection to Detector
90
Power and Grounding Wiring
91
Wiring for Power to Detector Heater
92
Wiring for Detector Output
92
Wiring for Analog Output
94
Contact Output Wiring
95
Contact Input Wiring
95
Wiring for ZR40H Automatic Calibration Unit
96
Pressure or Temperature Input Wiring
97
Communication Wiring
98
6 Components
100
ZR22G Detector
100
General-Purpose Detector (Except for ZR22G-015)
100
High Temperature Detector (ZR22G-015)
101
ZR802G Converter
102
Touchpanel Switch Operations
103
Home Screen and Icons
103
Screen Flow
105
Functions on Screens
105
Entering Numeric and Text Data
106
Navigation
106
ZA8F Flow Setting Unit, ZR40H Automatic Calibration Unit
107
7 Startup
108
Startup Procedure
108
Checking Piping and Wiring Connections
109
Checking Valve Setup
109
Supplying Power to the Converter
109
Confirmation of Converter Type Setting
110
Confirmation of Detector Type Setting
111
Selecting Moisture Base
111
Output Range Setting
112
Setting Display Item
113
Oxygen Analyzer - Setting Display Item
113
Humidity Analyzer - Setting Display Item
115
Checking Current Loop
116
Checking Contact I/O
116
Checking Contact Output
116
Checking Calibration Contact Output
118
Checking Input Contacts
118
Calibration
119
Calibration Setup
119
Manual Calibration
120
8 Detailed Data Setting
124
Current Output Setting
124
Setting Minimum Current (4 Ma) and Maximum Current (20 Ma)
124
Input Ranges
124
Setting Output Smoothing Factor
127
Selection of Output Mode
127
Default Values
127
Output Hold Setting
128
Definition of Equipment Status
128
Preference Order of Output Hold Value
129
Ma Output Settings
129
Default Values
130
Output Limit Setting
130
Action of Output Limit Setting
130
Setting of Output Limit
130
Alarm Setting
131
Classification of Alarms
131
Alarm Values
131
Alarm Output Actions
132
Alarm Setting Procedure
133
Default Values
134
Output Contact Setup
135
Output Contact
135
Setting Contact Outputs
136
Default Values
138
Input Contact Settings
139
Input Contact Functions
139
Default Values
140
Other Settings
141
Setting the Date-And-Time
141
Setting the Monitoring Time for Mean/Max. Min
142
Setting Fuels
143
Setting Measurement Gas Pressure (Oxygen Analyzer)
147
Setting Measurement Gas Temperature and Pressure
149
Setting Purging
151
Setting Password
151
9 Calibration
154
Calibration Briefs
154
Principle of Measurement with a Zirconia Oxygen Analyzer
154
Measurement Principle of Zirconia Humidity Analyzer
155
Calibration Gas
157
Compensation
157
Characteristic Data from a Sensor Measured During Calibration
158
Calibration Procedures
159
Mode
159
Calibration Procedure
160
Zero Gas Concentration
160
Span Gas Concentration
160
Setting Calibration Time
160
Default Values
162
Calibration
163
Manual Calibration
163
Semi-Automatic Calibration
163
Automatic Calibration
163
10 Other Functions
164
Detailed-Data Display
164
Span Correction Ratio, Zero Correction Ratio
164
Cell Response Time
164
Cell Robustness
165
Cell Temperature
165
C. J. Temperature
165
Measurement Gas Press. (Oximeter), Measurement Gas Temperature (Hygrometer)
166
Cell Voltage
166
Thermocouple Voltage
166
Cold Junction Resistance (CJ Resistance)
166
Cell Resistance
166
IF Software Revision
166
Cell Heater Duty
167
Pwr. Supply Voltage Mode
167
Power Frequency Mode
167
10.1.15 Simple Cell Resistance
167
Simple Cell Robustness
167
Converter Detail
167
Analog Output
168
Contact Output
168
Input Value
168
Measurement Info
169
Product Information
169
Log Information
169
Trend Graph
170
Measurement Trend Setting
170
Simple Cell Resistance Trend
172
Other Functions of Displays
172
Homescreen Auto Return Time
172
NE107 Mode
173
Backlight Time
173
Entering Tag Names
173
Language Selection
174
Unit
174
Blow Back
175
Mode
175
Operation of Blow Back
175
Setting Output Hold Time and Blow Back Time
176
Setting Interval, Start Date, and Start Time
176
Default Setting
177
Simple Cell Resistance Measurement
177
Mode
177
Setup of Hold Time, Interval, Start Date, and Start Time
178
Default
178
Procedure for Simple Cell Resistance Measurement
179
Communication Function
180
Save Load
181
Log File Output
181
Load Configuration
183
Update Software
184
Data Initialization
184
10.10 Reboot
198
10.11 Handling of the ZO21S Standard Gas Unit
199
Standard Gas Unit Component Identification
199
Installing Gas Cylinders
200
Calibration Gas Flow
200
Methods of Operating Valves in the ZA8F Flow Setting Unit
202
Preparation before Calibration
202
Operating the Span Gas Flow Setting Valve
202
Operating the Zero Gas Flow Setting Valve
203
Operation after Calibration
203
Advertisement
YOKOGAWA EXAxt ZR22G User Manual (209 pages)
Separate type Zirconia Oxygen/Humidity Analyzer
Brand:
YOKOGAWA
| Category:
Measuring Instruments
| Size: 9.71 MB
Table of Contents
Safety Precautions
5
Table of Contents
8
IM 11M12A01-02E 13Th Edition : Jul. 19
14
1 Overview
16
Exaxt ZR > System Configuration
16
System 1
16
System 2
17
System 3
18
Exaxt ZR > System Components
19
System Components
19
Detectors and Accessories
19
2 Specifications
20
General Specifications
20
General Use Separate Type Detector and Related Equipment
22
ZR22G General Use Separate Type Detector
22
ZO21R Probe Protector
26
ZH21B Dust Protector
27
Separate Type Detector for High Temperature and Related Equipment
28
ZR22G (0.15M) Separate Type Detector for High Temperature
28
ZO21P High Temperature Probe Adapter
29
ZR402G Separate Type Converter
30
ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
36
ZA8F Flow Setting Unit
36
ZR40H Automatic Calibration Unit
36
ZO21S Standard Gas Unit
40
Other Equipments
41
Dust Filter for the Detector (K9471UA)
41
Dust Guard Protector (K9471UC)
42
Ejector Assembly for High Temperature (E7046EC, E7046EN)
42
Stop Valve (L9852CB, G7016XH)
44
Check Valve (K9292DN, K9292DS)
45
Air Set
46
Zero Gas Cylinder (G7001ZC)
47
Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
47
Case Assembly for Calibration Gas Cylinder (E7044KF)
48
ZR22A Heater Assembly
49
3 Installation
50
Installation of General-Purpose Detector
50
Probe Insertion Hole
50
Installation of the Detector
51
Installation of the Dust Filter (K9471UA), Dust Guard Protector (K9471UC), Probe Protector ZO21R
51
Installation of ZH21B Dust Protector
53
Installation of High Temperature Detector (ZR22G-015)
54
Usage of the High Temperature Probe Adapter (ZO21P-H)
54
Probe Insertion Hole
55
Mounting of the High Temperature Detector
56
Installation of the ZR402G Converter
57
Installation of ZA8F Flow Setting Unit
59
Installation of ZR40H Automatic Calibration Unit
60
Installation of the Case Assembly (E7044KF)
61
Insulation Resistance Test
62
4 Piping
64
Piping for System 1
64
Parts Required for Piping in System 1
65
Connection to the Calibration Gas Inlet
66
Connection to the Reference Gas Inlet
66
Piping to the High Temperature Probe Adapter
66
Piping for System 2
68
Piping Parts for System 2
69
Piping for the Calibration Gas
69
Piping for the Reference Gas
70
Piping to the High Temperature Probe Adapter
70
Piping for System 3
70
Piping for the Detector with Pressure Compensation
72
Piping Parts for a System Using Detector with Pressure Compensation
74
Piping for the Calibration Gas
74
Piping for the Reference Gas
74
5 Wiring
76
General
76
Terminals for the External Wiring in the Converter
77
Wiring
78
Mounting of Cable Gland
79
Wiring
79
Connection to Converter
80
Connection to Detector
80
Power and Grounding Wiring
81
Wiring for Power to Detector Heater
82
Wiring for Detector Output
82
Wiring for Analog Output
84
Contact Output Wiring
84
Contact Input Wiring
85
Wiring for ZR40H Automatic Calibration Unit
86
Temperature Input Wiring
87
6 Components
88
ZR22G Detector
88
General-Purpose Detector (Except for ZR22G-015)
88
High Temperature Detector (ZR22G-015)
89
ZR402G Converter
90
Touchpanel Switch Operations
91
Basic Panel and Switch
91
Display Configuration
91
Display Functions
92
Entering Numeric and Text Data
93
ZA8F Flow Setting Unit, ZR40H Automatic Calibration Unit
95
7 Startup
96
Startup Procedure
96
Checking Piping and Wiring Connections
97
Checking Valve Setup
97
Supplying Power to the Converter
97
Confirmation of Converter Type Setting
98
Confirmation of Detector Type Setting
99
Selection of Sample Gas
99
Output Range Setting
99
Oxygen Analyzer - Minimum Current (4 Ma) and Maximum Current (20 Ma) Settings
99
Humidity Analyzer - Analog Output Setting
100
Humidity Analyzer - Minimum Current (4 Ma) and Maximum Current (20 Ma) Settings
100
Setting Display Item
101
Oxygen Analyzer - Setting Display Item
101
Humidity Analyzer - Setting Display Item
103
Checking Current Loop
105
Checking Contact I/O
105
Checking Contact Output
105
Checking Calibration Contact Output
106
Checking Input Contacts
106
Calibration
107
Calibration Setup
107
Manual Calibration
108
8 Detailed Data Setting
112
Current Output Setting
112
Oxygen Analyzer - Setting Minimum Current (4 Ma) and Maximum Current (20 Ma)
112
Humidity Analyzer - Setting Minimum Current (4 Ma) and Maximum Current (20 Ma)
112
Input Ranges
112
Setting Output Smoothing Coefficient
115
Selection of Output Mode
115
Default Values
115
Output Hold Setting
115
Definition of Equipment Status
116
Preference Order of Output Hold Value
116
Output Hold Setting
117
Default Values
117
Alarms Setting
117
Setting the Alarm Values
118
Alarm Output Actions
118
Alarm Setting Procedure
119
Default Values
120
Output Contact Setup
120
Output Contact
120
Setting Procedure
121
Default Values
123
Input Contact Settings
123
Input Contact Functions
123
Setting Procedure
124
Default Values
125
Other Settings
125
Setting the Date-And-Time
125
Setting Periods over Which Average Values Are Calculated and Periods over Which Maximum and Minimum Values Are Monitored
125
Setting Fuels
126
Setting Measurement Gas Temperature and Pressure
130
Setting Purging
132
Setting Passwords
133
9 Calibration
136
Calibration Briefs
136
Principle of Measurement with a Zirconia Oxygen Analyzer
136
Measurement Principle of Zirconia Humidity Analyzer
137
Calibration Gas
139
Compensation
139
Characteristic Data from a Sensor Measured During Calibration
140
Calibration Procedures
141
Mode
141
Calibration Procedure
142
Zero Gas Concentration
142
Span Gas Concentration
142
Setting Calibration Time
143
Calibration
144
Manual Calibration
144
Semi-Automatic Calibration
145
Automatic Calibration
145
10 Other Functions
146
Detailed-Data Display
146
Span Gas and Zero Gas Correction Ratios
146
Cell Response Time
147
Robustness of a Cell
147
Cell Temperature
147
C. J. Temperature
147
Cell Voltage
148
Thermocouple Voltage
148
Cold Junction Resistance (C.J. Voltage)
148
Cell's Internal Resistance
148
Software Revision
148
Maximum Oxygen Concentration, Humidity and Mixing Ratio
149
Minimum Oxygen Concentration, Humidity and Mixing Ratio
149
Average Oxygen Concentration, Humidity and Mixing Ratio
149
Heater On-Time Ratio
149
Time
149
History of Calibration Time
149
Power Supply Voltage
149
Power Frequency
149
Trend Graph
149
Setting Display Items
150
Sampling Interval
150
Setting Upper and Lower Limit Values on Graph
151
Default Setting
151
Other Display-Related Functions
152
Auto-Return Time
152
Entering Tag Name
152
Language Selection
152
Blow Back
153
Mode
153
Operation of Blow Back
153
Setting Output Hold Time and Blow Back Time
154
Setting Interval, Start Date, and Start Time
154
Default Setting
155
Parameter Initialization
155
Reset
162
Handling of the ZO21S Standard Gas Unit
162
Standard Gas Unit Component Identification
163
Installing Gas Cylinders
164
Calibration Gas Flow
164
Methods of Operating Valves in the ZA8F Flow Setting Unit
166
Preparation before Calibration
167
Operating the Span Gas Flow Setting Valve
167
Operating the Zero Gas Flow Setting Valve
167
Operation after Calibration
168
YOKOGAWA EXAxt ZR22G Instruction Manual (207 pages)
Separate type Zirconia Oxygen Analyzer
Brand:
YOKOGAWA
| Category:
Analytical Instruments
| Size: 2.37 MB
Table of Contents
Table of Contents
8
1 Overview
13
Exaxtzr > System Configuration
13
System 1
13
System 2
14
System 3
15
Exaxtzr > System Components
16
System Components
16
Detectors and Accessories
16
2 Specifications
17
General Specifications
17
Standard Specifications
17
General-Use Separate-Type Detector and Related Equipment
19
ZR22G General-Use Separate-Type Detector
19
ZO21R-L Probe Protector
24
High-Temperature Separate-Type Detector and Related Equipment
25
ZR22G (0.15M) High-Temperature Separate-Type Detector
25
ZO21P-H Adapter for High-Temperature Probe
26
ZR402G Separate-Type Converter
28
Standard Specification
28
Functions
29
ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
33
ZA8F Flow Setting Unit
33
ZR40H Automatic Calibration Unit
35
ZO21S Standard Gas Unit
38
Other Equipment
40
Dust Filter for the Detector (Part No.: K9471UA)
40
Auxiliary Ejector for High Temperature (Part No. E7046EC or E7046EN)
41
Stop Valve (Part No. L9852CB or G7016XH)
43
Check Valve (Part No. K9292DN or K9292DS)
44
Air Set (Part No. G7011XF or E7040EL)
45
Zero Gas Cylinder (Part No. G7001ZC)
45
Cylinder Regulator Valve (Part No. G7013XF or G7014XF)
46
Calibration Gas Unit Case (Part No. E7044KF)
46
Model ZR22A Heater Assembly
47
3 Installation
49
Installation of the Detector
49
Location
49
Probe Insertion Hole
49
Installation of the Detector
50
Installation of the Dust Filter( Part no K9471UA)
51
Installation of the Detector (Model ZR22G-015)
53
Installation Location
53
Usage of the High-Temperature Probe Adapter (Model ZO21P-H)
53
Probe Insertion Hole
55
Mounting of the High-Temperature Detector
55
Installation of the Converter
57
Location
57
Mounting of the Converter
57
Installation of ZA8F Flow Setting Unit
60
Location
60
Mounting of ZA8F Flow Setting Unit
60
Installation of ZR40H Automatic Calibration Unit
62
Location
62
Mounting of ZR40H Automatic Calibration Unit
62
Installation of the Calibration Gas Unit Case (E7044KF)
64
Location
64
Mounting
64
Insulation Resistance Test
65
External Dimensions of Detectors with Pressure Compensation
66
4 Piping
73
Piping for System 1
73
Parts Required for Piping in System 1
74
Connection to the Calibration Gas Inlet
75
Connection to the Reference Gas Inlet
75
Piping to the High-Temperature Probe Adapter
76
Piping for System 2
78
Piping Parts for System 2
79
Piping for the Calibration Gas
80
Piping for the Reference Gas
80
Piping to the High-Temperature Probe Adapter
80
Piping for System 3
81
Blow Back Piping
82
Piping for the Detector with Pressure Compensation
84
Piping Parts for a System Using Detector with Pressure Compensation4-14
86
Piping for the Calibration Gas
86
Piping for the Reference Gas
86
5 Wiring
87
General
87
Terminals for the External Wiring in the Converter
88
Wiring
89
Mounting of Cable Gland
90
Wiring for Detector Output
91
Cable Specifications
91
Connection to the Detector
92
Connection to the Converter
93
Wiring for Power to Detector Heater
94
Cable Specifications
94
Connection to Detector
94
Connection to Converter
95
Wiring for Analog Output
96
Cable Specifications
96
Wiring Procedure
96
Power and Grounding Wiring
97
Power Wiring
97
Grounding Wiring
97
Contact Output Wiring
98
Cable Specifications
98
Wiring Procedure
98
Wiring for ZR40H Automatic Calibration Unit
99
Cable Specifications
99
Wiring Procedure
100
Contact Input Wiring
101
Cable Specifications
101
Wiring Procedure
101
6 Components
103
ZR22G Detector
103
General-Purpose Detector (Except for Model ZR22G-015)
103
High-Temperature Detector (Model ZR22G-015)
104
ZR402G Converter
105
ZA8F Flow Setting Unit, ZR40H Automatic Calibration Unit
106
7 Startup
107
Checking Piping and Wiring Connections
107
Checking Valve Setup
107
Supplying Power to the Converter
108
Touchpanel Switch Operations
109
Basic Panel and Switch
109
Display Configuration (for Oxygen Analyzer)
110
Display Functions
111
Entering Numeric and Text Data
111
Confirmation of Converter Type Setting
113
Confirmation of Detector Type Setting
114
Selection of Measurement Gas
114
Output Range Setting
114
Minimum Current (4 Ma) and Maximum Current (20 Ma) Settings
114
Setting Display Item
115
Checking Current Loop
117
Checking Contact I/O
118
Checking Contact Output
118
Checking Calibration Contact Output
119
Checking Input Contacts
119
Calibration
120
Calibration Setup
120
Manual Calibration
121
8 Detailed Data Setting
125
Current Output Setting
125
Setting Minimum Current (4 Ma) and Maximum Current (20 Ma)
125
About Input Ranges
125
Entering Output Damping Constants
126
Selection of Output Mode
126
Default Values
127
Output Hold Setting
128
Definition of Equipment Status
128
Preference Order of Output Hold Value
129
Output Hold Setting
130
Default Values
130
Setting Oxygen Concentration Alarms
131
Alarm Values
131
Alarm Output Actions
131
Alarm Setting Procedure
132
Default Values
133
Output Contact Setup
134
Output Contact
134
Setting Procedure
134
Default Values
137
Input Contact Settings
138
Input Contact Functions
138
Setting Procedure
139
Default Values
139
Other Settings
140
Setting the Date-And-Time
140
Setting Periods over Which Average Values Are Calculated and Periods over Which Maximum and Minimum Values Are Monitored
140
Setting Fuels
141
Setting Passwords
146
9 Calibration
147
Calibration Briefs
147
Principle of Measurement
147
Calibration Gas
148
Compensation
149
Characteristic Data from a Sensor Measured During Calibration
150
Calibration Procedures
151
Calibration Setting
151
Default Values
154
Calibration
155
10 Other Functions
157
Display
157
Detailed Display
157
Trend Graph
161
Auto(Matic) Revert Time
163
Entering Tag Name
163
Language Selection
163
Blowback
164
Blowback Setup
164
Operational Data Initialization
167
Reset
170
Handling of the ZO21S Standard Gas Unit
171
Standard Gas Unit Component Identification
171
Installing Gas Cylinders
172
Calibration Gas Flow
172
Methods of Operating Valves in the ZA8F Flow Setting Unit
175
Preparation before Calibration
175
Operating the Span Gas Flow Setting Valve
175
Operating the Zero Gas Flow Setting Valve
176
Operation after Calibration
176
Advertisement
YOKOGAWA EXAxt ZR22G User Manual (169 pages)
Integrated type Zirconia Oxygen/Humidity
Brand:
YOKOGAWA
| Category:
Measuring Instruments
| Size: 4.83 MB
Table of Contents
Safety Precautions
5
Table of Contents
10
1 Overview
16
Exaxt ZR > System Configuration
16
System 1
16
System 2
17
System 3
18
Exaxt ZR > System Components
19
System Components
19
Oxygen/Humidity Analyzer and Accessories
19
2 Specifications
20
General Specifications
20
Standard Specifications
20
ZR202G Integrated Type Zirconia Oxygen Analyzer
21
ZO21R Probe Protector
28
ZH21B Dust Protector
29
ZA8F Flow Setting Unit and ZR20H Automatic Calibration Unit
30
ZA8F Flow Setting Unit
30
ZR20H Automatic Calibration Unit
33
ZO21S Standard Gas Unit
35
Other Equipment
36
Dust Filter for Oxygen Analyzer (Part No. K9471UA)
36
Dust Guard Protector (K9471UC)
36
Stop Valve (Part No. L9852CB or G7016XH)
37
Check Valve (Part No. K9292DN or K9292DS)
37
Air Set
38
Zero Gas Cylinder (Part No. G7001ZC)
39
Pressure Regulator (G7013XF or G7014XF) for Gas Cylinder
40
Case Assembly (E7044KF) for Calibration Gas Cylinder
40
ZR202A Heater Assembly
41
3 Installation
42
Installation of ZR202G Zirconia Oxygen/Humidity Analyzer
42
Probe Insertion Hole
42
Installation of the Probe
43
Installation of the Dust Filter (K9471UA), Dust Guard Protector (K9471UC) Probe Protector (ZO21R)
43
Installation of ZH21B Dust Protector
45
Installation of ZA8F Flow Setting Unit
46
Installation of ZR20H Automatic Calibration Unit
47
Installation of the Case Assembly (E7044KF) for Calibration Gas Cylinder
48
Insulation Resistance Test
49
4 Piping
52
Piping for System 1
52
Piping Parts for System 1
53
Piping for the Calibration Gas
53
Piping for the Reference Gas
53
Piping Parts for System 2
54
Piping for the Calibration Gas
54
Piping for the Reference Gas
55
Piping for System 3
55
Piping for the Oxygen Analyzer with Pressure Compensation
57
Piping Parts for Oxygen Analyzer with Pressure Compensation
59
Piping for the Calibration Gas
59
Piping for the Reference Gas
59
5 Wiring
60
General
60
Terminals for the External Wiring
61
Wiring
61
Mounting of Cable Gland
62
Wiring for Analog Output
62
Cable Specifications
63
Wiring Procedure
63
Wiring Power and Ground Terminals
63
Wiring for Power Line
63
Wiring for Ground Terminals
64
Wiring for Contact Output
64
Cable Specifications
64
Wiring Procedure
64
Wiring for Contact Input
64
Cable Specifications
65
Wiring Procedure
65
6 Components
66
ZR202G Zirconia Oxygen/Humisity Analyzer
66
ZA8F Flow Setting Unit, ZR20H Automatic Calibration Unit
67
7 Startup
68
Checking Piping and Wiring Connections
68
Valve Setup
68
Supplying Power to Converter
69
Operation of Infrared Switch
69
Display and Switches
69
Display Configuration
71
Entering Parameter Code Selection Display
72
Selecting Parameter Codes
73
Changing Set Values
73
Confirmation of Equipment Type Setting
75
Selection of Measurement Gas
76
Output Range Setting
76
Oxygen Analyzer -Minimum Current (4 Ma) and Maximum Current (20 Ma) Settings
76
Humidity Analyzer -Minimum Current (4 Ma) and Maximum Current (20 Ma) Settings
78
Setting Display Item
79
Oxygen Analyzer - Setting Display Item
79
Humidity Analyzer - Setting Display Item
80
Checking Current Loop
80
Checking Contact I/O
81
Contact Output Check
81
Checking Calibration Contact Output
82
Checking Input Contacts
83
Calibration
83
Calibration Setup
83
Manual Calibration
86
8 Detailed Data Setting
88
Current Output Setting
88
Oxygen Analyzer_Current Output Setting
88
Oxygen Analyzer_Analog Output Setting
88
Concentration at 20 Ma
88
Input Ranges
89
Setting Minimum Oxygen Concentration (at 4 Ma) and Maximum Oxygen Concentration (at 20 Ma)
89
Entering Output Damping Constants
92
Selection of Output Mode
92
Default Values
92
Output Hold Setting
92
Definition of Equipment Status
93
Preference Order of Output Hold Value
94
Output Hold Setting
94
Default Values
94
Setting Alarms
95
Alarm Values
95
Alarm Output Actions
95
Alarm Setting
96
Default Values
97
Output Contact Setup
97
Output Contact
97
Setting Output Contact
98
Default Values
99
Input Contact Settings
99
Input Contact Functions
99
Setting Input Contact
100
Default Values
100
Other Settings
100
Setting the Date-And-Time
100
Setting Periods over Which Average Values Are Calculated and Periods over Which Maximum and Minimum Values Are Monitored
101
Setting Fuels
102
Setting Measurement Gas Temperature and Pressure
106
Setting Purging
107
9 Calibration
108
Calibration Briefs
108
Principle of Measurement with a Zirconia Oxygen Analyzer
108
Measurement Principle of Zirconia Humidity Analyzer
109
Calibration Gas
111
Compensation
111
Characteristic Data from a Sensor Measured During Calibration
112
Calibration Procedures
113
Mode
113
Calibration Procedure
113
Zero Gas Concentration
114
Span Gas Concentration
114
Calibration Time
114
Calibration
116
Manual Calibration
116
Semi-Automatic Calibration
116
Automatic Calibration
117
10 Other Functions
118
Detailed Display
118
Oxygen Concentration
119
Humidity
119
Mixing Ratio
119
Relative Humidity
119
Dew Point
119
Air Ratio
120
Cell Temperature
120
Process Gas Temperature
120
C. J. Temperature
120
Amount of Water Vapor in Exhaust Gas
120
Cell Voltage
121
Thermocouple Voltage
121
Cold Junction Voltage
121
Current Output
121
Response Time
121
Cell's Internal Resistance
122
Robustness of a Cell
122
Heater On-Time Ratio
122
Oxygen Concentration (with Time Constant), Humidity (with Time Constant), and Mixing Ratio (with Time Constant)
123
Maximum Oxygen Concentration, Humidity, and Mixing Ratio
123
Minimum Oxygen Concentration, Humidity, and Mixing Ratio
123
Average Oxygen Concentration, Humidity, and Mixing Ratio
123
Span and Zero Correction Ratios
123
History of Calibration Time
124
Time
124
Software Revision
124
Operational Data Initialization
124
Initialization Procedure
125
Reset
125
Handling of the ZO21S Standard Gas Unit
138
Standard Gas Unit Component Identification
138
Installing Gas Cylinders
138
Calibration Gas Flow
139
Methods of Operating Valves in the ZA8F Flow Setting Unit
140
Preparation before Calibration
141
Operating the Span Gas Flow Setting Valve
141
Operating the Zero Gas Flow Setting Valve
141
Treatment after Calibration
141
YOKOGAWA EXAxt ZR22G Technical Information (36 pages)
Direct In Situ Zirconia Oxygen Analyzer (Applications Volume)
Brand:
YOKOGAWA
| Category:
Measuring Instruments
| Size: 6.64 MB
Table of Contents
Table of Contents
3
All Right Reserved Copyright © 2004, Yokogawa Electric Corporation TI 11M12A01-01E Mar. 14
4
1 Overview
5
2 Installation Guide
7
Selecting an Installation Site
7
3 System Configurations
9
ZR402G Direct in Situ Zirconia Oxygen Analyzer System Block Diagrams
9
Selection According to Use
10
Examples of System Component Selection Based on Sample Gas Conditions
14
4 Applications
17
Boiler
17
Package Boiler
17
Power Generation Boiler (Heavy Oil, Gas)
18
Pulverized Coal Boiler
19
Black Liquor Recovery Boiler
20
Iron and Steel Furnaces
21
Iron & Steel Heating Furnace
21
Hot Blast Stove (Blast Furnace Facility)
22
Coke Oven Facility
23
Soaking Pit
24
Ceramic, Brick, Glass & Cement Furnaces/Kilns)
25
Rotary Type Lime Kiln
25
Cement Kiln (Cyclone Outlet Gas)
26
Petroleum Refining and Petrochemical Fired Heaters
27
Naphtha Cracking Furnace
28
Petroleum Refinery Process Fired Heater Example
29
Garbage Incinerator
30
Non-Combustion Applications
31
Oxygen Enrichment Facility
31
Power Generation Boiler Window Box
32
Aeration Tank
33
Difficult Measurement Applications
34
Calcination Furnace
34
Facilities with Reducing Gas Atmospheres
34
YOKOGAWA EXAxt ZR22G Technical Information (37 pages)
Direct In Situ Zirconia
Brand:
YOKOGAWA
| Category:
Analytical Instruments
| Size: 2.32 MB
Table of Contents
Table of Contents
2
1 Overview
4
2 Installation Guide
6
Selecting an Installation Site
6
3 System Configurations
8
ZR402G Direct in Situ Zirconia Oxygen Analyzer System Block Diagrams
8
Selection According to Use
9
Examples of System Component Selection Based on Sample Gas Conditions
13
4 Applications
16
Boiler
16
A) Package Boiler
16
B) Power Generation Boiler (Heavy Oil, Gas)
17
C) Pulverized Coal Boiler
18
D) Black Liquor Recovery Boiler
19
Iron and Steel Furnaces
20
A) Iron & Steel Heating Furnace
20
B) Hot Blast Stove (Blast Furnace Facility)
21
C) Coke Oven Facility
22
D) Soaking Pit
23
Ceramic, Brick, Glass & Cement Furnaces/Kilns)
24
A) Rotary Type Lime Kiln
24
B) Cement Kiln (Cyclone Outlet Gas)
25
Petroleum Refining and Petrochemical Fired Heaters
26
A) Petroleum Refinery Process Fired Heater Example
27
B) Naphtha Cracking Furnace
28
Garbage Incinerator
29
Non-Combustion Applications
30
A) Oxygen Enrichment Facility
30
B) Power Generation Boiler Window Box
31
C) Aeration Tank
32
Difficult Measurement Applications
33
B) Calcinating Furnace
34
YOKOGAWA EXAxt ZR22G Technical Note (6 pages)
Standard Heater and Cell Replacement
Brand:
YOKOGAWA
| Category:
Measuring Instruments
| Size: 0.88 MB
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