Piping; Piping For System 1 - YOKOGAWA ZR22G User Manual

4.

Piping

This chapter describes piping procedures based on three typical system configurations for
Zirconia Oxygen/Humidity Analyzer.
• Ensure that each check valve, stop valve and joint used for piping do not allow leakage.
Especially, if there is any leakage of the calibration gas from pipes and joints, it may cause
clogging of the pipes or incorrect calibration.
• Be sure to conduct leakage test after piping.
• Basically, apply instrument air (dehumidified by cooling to the dew point -20°C or lower, and
removing any dust, oil mist and the like) for the reference gas.
• When the instrument uses natural convection for reference gas, ambient air near the
detector is used for reference gas; therefore the accuracy of analysis will be affected by
ambient humidity changes or the like. If more accurate analysis is necessary, use instrument
air (dehumidified to the dew point -20°C or lower, and removing any dust, oil mist and the
like) for reference gas.
Stable analyzing can be conducted when using instrument air.
4.1

Piping for System 1

The piping in System 1 is illustrated in Figure 4.1.
ZR22G Separate type
Zirconia Oxygen/Humidity Analyzer, Detector
Stop valve
Figure 4.1
CAUTION
• The stop valve should be connected directly to the detector. If any piping is present between
the detector and the stop valve, water may condense in the pipe, which may cause damage
to the detector by rapid cooling when the calibration gas is introduced.
The stop valve should be closed except while the calibration gas is being introduced.
• If a high temperature detector is used (the sample gas temperature is 700°C or higher),
piping for the reference gas is required. In other cases, piping is required if the air around
the detector is not clean.
• The reference gas should have an oxygen concentration identical to that of fresh air (21%).
• When a high temperature detector is used, the sample gas is vented into the surrounding
air.
Therefore, the oxygen concentration required may not be obtained unless an exhaust pipe
is installed.
Piping in System 1 is as follows:
• Connect a stop valve to the nipple at the calibration gas inlet of the detector. Then mount
a joint for a 6 mm (O.D.) x 4 mm (I.D.) soft tube at the stop valve connection hole of the
inlet side (see Section "4.1.2
be connected to this joint only during calibration.
ZR802G Zirconia Oxygen/Humidity Analyzer,
Signal
(6-core shield cable)
Heater (2-core)
Calibration gas
~
ZO21S Standard gas unit
Piping in System 1
Explosion-proof Converter
100 to
~
240 V AC
Contact input
Analog output, Contact output
Digital output (HART)
100/110/115/200/220/240 V AC
Connection to the Calibration Gas Inlet"). The tube is to
<4. Piping>
IM 11M12G01-02EN 1sh Edition : Mar. 25, 2021-00
4-1