YOKOGAWA EXAxt ZR22G General Specifications
YOKOGAWA EXAxt ZR22G General Specifications

YOKOGAWA EXAxt ZR22G General Specifications

High temperature humidity analyzers
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General
Specifications
GS 11M12A01-01E
Overview
This analyzer consists basically of a probe and a
converter that are used as both a Zirconia Oxygen
Analyzer and High Temperature Humidity Analyzer.
The probe is of direct insertion type, and the converter
uses a digital display.
Two types of analyzers are available: separate
type and integrated type. As its name implies, the
integrated type combines probe and converter.
Separate and integrated type Zirconia oxygen
analyzers need not use a sampling device, and allow
direct installation of the probe in the wall of a flue
or furnace to measure the concentration of oxygen
in the stack gas. The converter displays the cell
temperature and cell emf in addition to the oxygen
concentration.
This analyzer is most suitable for monitoring the
oxygen concentration of combustion gases in large
or small boilers, various industrial furnace and
combustion devices, or for the control of low-oxygen
combustion.
Separate type and integrated type Zirconia High
Temperature Humidity Analyzers are used to measure
the humidity of hot gases continuously in driers which
use an electrical heater or hot gas as the heat source.
They can also be used in a variety of manufacturing
applications in humidifiers, as well as in driers, for
humidity measurement and control. They can help
improve productivity in these application fields.
Features:
• The built-in heater assembly of the probe can be
replaced on site, reducing maintenance costs.
• The probe uses a long-life, high-reliability Zirconia
sensor.
• The probe uses three-reference gas supply methods
(natural air convection, instrument air, and pressure
compensated) in its applications.
• The separate type converter incorporates a LCD
touchscreen for ease of operation.
ZR202G
EXA ZR402G
Ao1+
ZR402G
Ao1-
Model ZR22G, ZR402G, and ZR202G
Direct In Situ Zirconia Oxygen Analyzers and
High Temperature Humidity Analyzers
4 to 20 mA DC signal line with
superimposed HART AC signal
Relaying
terminals
Ao+
+
Ao-
HART
HART
Communicator
Communicator
Model 275
Model 275
Yokogawa Electric Corporation
2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Tel.: 81-422-52-5617 Fax.: 81-422-52-6792
• This converter can be used as an oxygen analyzer as
well as a high temperature humidity analyzer.
• The integrated type integrates both probe and
converter, to reduce wiring, piping, and installation
costs. This type of unit uses an optical switch for
ease of operation at the site.
• Remote maintenance using digital communications
(HART) reduces maintenance costs. *1
*1: HART is a registered trademark of HART
Communication Foundation
Control room
Terminal board
Receiving instrument
load resistance:
HART
Communicator
Model 275
250 Ω to 550 Ω
F34.ai
GS 11M12A01-01E
©Copyright June 2000
13th Edition Feb. 2016

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  • Page 1 250 Ω to 550 Ω HART HART HART Ao1+ Communicator ZR402G Communicator Communicator Ao1- Model 275 Model 275 Model 275 F34.ai Yokogawa Electric Corporation GS 11M12A01-01E 2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan ©Copyright June 2000 Tel.: 81-422-52-5617 Fax.: 81-422-52-6792 13th Edition Feb. 2016...
  • Page 2: Basic System Configuration

    *3 When a zirconia oxygen analyzer is used, 100% N gas cannot be used as the zero gas. Use approx. 1 vol% O gas (N -balanced). All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 3 Calibration gas F02_01.ai 100/110/115 200/220/240 V AC ZO21S Standard gas unit F02_02.ai Note: The installation temperature limits range for integrated type analyzer is -20 to 55°C. All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 4: System Components

    Oxygen Analyzer Needle (K9471UA) valve Cement Kiln vertical Detector(ZR22G or ZR202G) Inlet Ejector Dust guard 2.5 m protector Vertical (K9471UC) or more Blow F06.ai All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 5: Standard Specifications

    Reference Gas System: Natural Convection, Both zero and span ± 2% Maximum value Instrument Air, Pressure compensated of set range/month (other than for probe length 0.15 m) All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Mar. 29, 2018-04...
  • Page 6 Contact Input: Two points blowback data settings, current output Automatic Calibration Output: Two points (for loop check, input/output contact check. dedicated automatic calibration unit) Ambient Temperature: -20 to +55°C All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 7 % scale of oxygen for standard zero gas of 550Ω)) and one of two mA outputs and standard span gas respectively. is with digital output (HART) (minimum Calibration interval; date/time setting: load resistance of 250 Ω). maximum 255 days All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 8: Zr202G Integrated Type Zirconia Oxygen Analyzer

    Construction: Heater and thermocouple replaceable construction. Non explosion proof JIS C0920 / equivalent to IP44D. Equivalent to NEMA 4X/IP66 (Achieved when the cable entry is completely sealed with a cable gland in the recirculation pressure compensated version.) All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 9 For the log output, the minimum range value is fixed at 0.1 vol% O 4 to 20 mA DC linear or log can be selected. Input/output isolation. Output damping; 0 to 255 seconds. Hold/non-hold selection, preset value setting possible with hold. All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 10: Examples Of Application

    (see Note 1) Wetted Material: SUS316 (JIS), Zirconia, SUS304 Both zero and span ± 3 vol% H O/month (JIS) or ASTM grade 304 (flange), Hastelloy B, (Inconel 600, 601) All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Mar. 29, 2018-04...
  • Page 11 Enter your password to operate the completely sealed with a cable gland) analyzer excepting data display. Individual passwords can be set for maintenance and setup. All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 12 LCD touchscreen). Either zero flameout gas detector calibration or span can be skipped. coefficient alarm, stabilization timeout) Zero calibration-gas concentration setting range; 0.3 to 100 vol% O (minimum setting: 0.01 vol% O All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 13 Construction: Heater and thermocouple replaceable construction. Non explosion-proof JIS C0920 / equivalent to IP44D. Equivalent to NEMA 4X/IP66 (Achieved when the cable entry is completely sealed with a cable gland in the recirculation pressure compensated version.) All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 14 80 to 100% scale of oxygen for standard span gas. Calibration interval; date/time setting: maximum 255 days All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 15 When probe insertion length is 2.5 m Paint Color: or more and horizontal installation, specify the ZO21R- Mainframe;Munsell 2.0 GY3.1/0.5 equivalent □ L-200- *B to reinforce the probe. Cover; Munsell 2.8 GY6.4/0.9 equivalent Weight: Approx. 3 kg All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 16: Za8F Flow Setting Unit

    Composition: 0.95 to 1.0 vol% O Construction: Dust-proof and rainproof construction; (Note) Export of such high pressure filled gas cylinders NEMA 4X/IP67 (excluding flowmeter) to most countries is prohibited or restricted. Mounting: Mounted on ZR202G, no vibration All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 17 - - - - - - English - - - - - - German - - - - - - French - - - - - - Chinese All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 18 Not waterproof, avoid rain. Operating maximum temperature is 80°C. Available only in the U.S. Recommended if sample gas contains corrosive gas like chlorine. *11 Piping for reference gas must be installed to supply reference gas constantly at a specified flow rate. *12 “/EQ” is EAC with Pattern Approval for Russia. “/ER” is EAC for Kazakhstan and Belarus. All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 19 Automatic calibration cannot be used when natural convection is selected as reference air. *9 Sun shield hood is still effective even if scratched. Hood is necessary for outdoor installation out of sun shield roof. Recommended if sample gas contains corrosive gas like chlorine. *11 Piping for reference gas must be installed to supply reference gas constantly at a specified flow rate. *12 Output signal limits: 3.8 to 20.5 mA. Specify either /C2 or /C3 option code. *13 “/EQ” is EAC with Pattern Approval for Russia. “/ER” is EAC for Kazakhstan and Belarus. All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 20 Style code - - - - - - Style A Part No. Description E7046EC Needle valve; Rc1/4, Pressure gauge; R1/4, Ejector; ∅6/∅4 mm TUBE joint: SUS304 (JIS) E7046EN Needle valve; 1/4 NPT(F), Pressure gauge;1/4 NPT(M), Ejector; 1/4 TUBE joint: SUS304 (JIS) All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 21 ZR202G. 14. Stop Valve for Calibration gas line Part No. Description L9852CB Joint: Rc1/4, Material: SUS316 (JIS) G7016XH Joint: 1/4 NPT (F), Material: SUS316 (JIS) Part No. Description G7209XA Nipple: R1/4, Material: SUS304 (JIS) K9470ZN Nipple: 1/4 NPT, Material: SUS304 (JIS) All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 22: Heater Assembly

    *2 Jig part no. is K9470BX to order as a parts after purchase. (Note) The heater is made of ceramic, do not drop or subject it to pressure stress. All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E...
  • Page 23: External Dimensions

    4 - Ø15 JPI Class 150 4 RF 190.5 8 - Ø19 JPI Class 150 3 RF 152.4 4 - Ø19 F07_01.ai Westinghouse 4 - Ø11.5 All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 24 8 - Ø19 JPI Class 150 4 RF 190.5 8 - Ø19 JPI Class 150 3 RF 152.4 4 - Ø19 Westinghouse 4 - Ø11.5 F07_02.ai All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 25 ● With sun shield hood (option code /H) Unit : mm 205.5 ±4 ±4 155.5 ±2 ±3 ±3 ZR402G F10.ai Material of HOOD : Aluminum All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 26 Westinghouse 4 - Ø11.5 ● With sun shield hood (option code /H) Unit : mm ± 4 ± 3 F13.ai Material of HOOD : Aluminum All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 27 8 - Ø19 JPI Class 150 4 RF 190.5 8 - Ø19 JPI Class 150 3 RF 152.4 4 - Ø19 F11_02.EPS Westinghouse 4 - Ø11.5 All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 28 ANSI Class 150 2 1/2 RF 177.8 139.7 Ø19 JPI Class 150 3 RF 190.5 Ø19 JPI Class 150 4 RF 152.4 Ø19 DIN PN10 DN50 A Ø18 F12.ai All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 29 190.5 8 - Ø 19 F17.ai K9471UA Dust Filter for Oxygen Analyzer Unit : mm Carborundum filter (SiC) Detector Screw Increasing of insertion length F31.EPS All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 30 10. Model ZO21S Standard Gas Unit Unit : mm Flow checker Span gas valve Zero gas valve Gas outlet Zero gas cylinder (6 cylinder): E7050BA F24.ai All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Jul.18, 2017-03...
  • Page 31 Air pressure ; without check valve ; sample gas pressure + approx. 50 kPaG with check valve ; sample gas pressure + approx. 150 kPaG F2.6E.ai All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 32 Solenoid valve EV1, 2 AC-C Span F35_00.ai AIR IN ZERO GAS IN Instrument air Approx. 1.5 l/min. Needle valve is supplied as accessory with flowmeter F35_01.ai All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 33 Rc1/4 or 1/4 NPT(F) Rc1/4 or 1/ NPT(F) 66.5 F36.ai 14. L9852CB /G7016XH Stop Valve for Calibration gas line Unit : mm Ø48 Rc1/4 or 1/4 NPT(F) F15.ai All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 34 17. G7001ZC Zero gas Cylinder Unit : mm ø (Note) Export of such high pressure filled gas cylinders to most countries is prohibited or restricted. All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 35 ( Ø60.5 ) The oblique line is an opening portion. (Note)The zero gas cylinder and the regulator valve are not included in the E7044KF (case assembly) F23.ai All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 36: Wiring Connections

    The protective grounding for the analyzer shall be connected either the protective ground terminal in the equipment or the ground terminal on the case. Standard regarding grounding: Ground to earth, ground resistance: 100Ω or less. All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...
  • Page 37 *1 When Automatic Calibration of "-A" or "-B" code is specified, ZR20H is installed in ZR202G. *2 Export of such high pressure filled gas cylinders to most countries is prohibited or restricted. All Rights Reserved. Copyright © 2000, Yokogawa Electric Corporation GS 11M12A01-01E 13th Edition Feb.29, 2016-00...

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