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ZR202S
YOKOGAWA ZR202S Manuals
Manuals and User Guides for YOKOGAWA ZR202S. We have
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YOKOGAWA ZR202S manual available for free PDF download: User Manual
YOKOGAWA ZR202S User Manual (163 pages)
Integrated type Explosion-proof Zirconia Oxygen Analyzer
Brand:
YOKOGAWA
| Category:
Measuring Instruments
| Size: 16 MB
Table of Contents
Introduction
2
Contents>
3
CE Marking Products
10
After-Sales Warranty
11
Table of Contents
13
1 Overview
19
Exaxt ZR > System Configuration
19
System 1
19
System 2
20
Exaxt ZR > System Components
20
System Components
20
Oxygen Analyzer and Installation
20
2 Specifications
21
General Specifications
21
Standard Specifications
21
ZR202S Integrated Type Explosion-Proof Zirconia Oxygen Analyzer
24
Standard Accessories
28
ZO21R Probe Protector
31
ZA8F Flow Setting Unit
32
ZO21S Standard Gas Unit
34
Other Equipment
35
Stop Valve (L9852CB, G7016XH)
35
Check Valve (K9292DN, K9292DS)
35
Air Set
36
Pressure Reducing Valve for Gas Cylinder (G7013XF, G7014XF)
37
ZR202A Heater Assembly
37
3 Installation
39
Installation of ZR202S Zirconia Oxygen Analyzer
39
Installation Location
39
ATEX Flameproof Type
40
FM Explosion-Proof Type
41
CSA Explosion-Proof Type
42
Iecex Flameproof Type
43
Probe (Detector) Insertion Hole
45
Installation of the Probe (Detector)
45
Installation of the Probe Protector (ZO21R)
46
Installation of ZA8F Flow Setting Unit
46
Installation Location
46
Mounting of ZA8F Flow Setting Unit
47
Insulation Resistance Test
48
4 Piping
49
Piping for System 1
50
Piping Parts for System 1
50
Piping for the Calibration Gas Inlet
51
Piping for the Reference Gas Inlet
51
Piping for the Reference Gas Outlet
51
Piping for System 2
52
5 Wiring
54
General
54
Terminals for the External Wiring
55
Wiring
56
Mounting of Cable Gland
56
Wiring for Analog Output
57
Cable Specifications
57
Wiring Procedure
57
Wiring Power and Ground Terminals
58
Wiring for Power Line
58
Wiring for Ground Terminals
58
Wiring for Contact Output
59
Cable Specifications
59
Wiring Procedure
59
Wiring for Contact Input
59
Wiring Procedure
60
6 Components
62
ZR202S Zirconia Oxygen Analyzer
62
ZA8F Flow Setting Unit, Automatic Calibration Unit
63
7 Startup
64
Checking Piping and Wiring Connections
65
Valve Setup
65
Supplying Power to Analyzer
65
Operation of Infrared Switch
66
Display and Switches
66
Display Configuration
67
Entering Parameter Code Selection Display
68
Selecting Parameter Codes
69
Changing Set Values
70
Confirmation of Equipment Type Setting
71
Selection of Measurement Gas
72
Output Range Setting
72
Checking Current Loop
74
Checking Contact I/O
74
Checking Contact Output
75
Checking Calibration Contact Output
76
Checking Contact Input
77
Calibration
78
Calibration Setup
78
Manual Calibration
80
8 Detailed Data Setting
82
Setting Display Item
82
Current Output Setting
82
Setting Minimum Oxygen Concentration ( at 4 Ma) and Maximum Oxygen Concentration ( at 20 Ma)
83
Entering Output Damping Constants
83
Selection of Output Mode
83
Default Values
83
Output Hold Setting
84
Definition of Equipment Status
84
Preference Order of Output Hold Value
86
Output Hold Setting
86
Default Values
86
Oxygen Concentration Alarms Setting
87
Setting the Alarm Values
87
Alarm Output Actions
87
Alarm Setting
88
Default Values
89
Contact Output Setting
89
Contact Output
89
Setting Contact Output
90
Default Values
92
Contact Input Setting
92
Setting Contact Input
92
Other Settings
93
Setting the Date-And-Time
93
Setting Periods over Which Average Values Are Calculated and Periods over Which Maximum and Minimum Values Are Monitored
94
Setting Fuels
95
Setting Purging
99
9 Calibration
100
Calibration Briefs
100
Principle of Measurement
100
Calibration Gas
101
Compensation
102
Characteristic Data from a Sensor Measured During Calibration
103
Calibration Procedures
104
Calibration Setting
104
Calibration
107
10 Other Functions
108
Detailed Display
108
Air Ratio
110
Cell Temperature
110
Temperature
110
Amount of Water Vapor in Exhaust Gas
110
Cell Voltage
111
Thermocouple Voltage
111
Cold Junction Voltage
111
Current Output
111
Response Time
112
Cell's Internal Resistance
112
Robustness of a Cell
112
Heater On-Time Ratio
113
Oxygen Concentration (with Time Constant)
113
Maximum Oxygen Concentration
113
Minimum Oxygen Concentration
113
Average Oxygen Concentration
113
Span and Zero Correction Ratios
113
History of Calibration Time
114
Time
114
Software Revision
114
Operational Data Initialization
115
Initialization Procedure
116
Reset
117
Handling of the ZO21S Standard Gas Unit
124
Standard Gas Unit Component Identification
124
Installing Gas Cylinders
125
Calibration Gas Flow
125
Methods of Operating Valves in the ZA8F Flow Setting Unit
128
Preparation before Calibration
128
Operating the Span Gas Flow Setting Valve
128
Operating the Zero Gas Flow Setting Valve
128
Treatment after Calibration
128
11 Inspection and Maintenance
130
Inspection and Maintenance of the Detector
131
Cleaning the Calibration Gas Tube
131
Replacing the Sensor Assembly
131
Replacement of the Heater Assembly
134
Replacement of Flame Arrestor Assembly
136
Replacement of O-Ring
137
Stopping and Re-Starting Operation
137
Inspection and Maintenance of the Analyzer
138
Replacement of Flowmeter for Automatic Calibration Unit
140
12 Troubleshooting
142
Displays and Remedies When Errors Occur
142
Error Types
142
Remedies When an Error Occurs
143
Displays and Remedies When Alarms Are Generated
145
Alarm Types
145
Remedies When Alarms Are Generated
146
Measures When Measured Value Shows an Error
150
Measured Value Higher than True Value
150
Measured Value Lower than True Value
151
Measurements Sometimes Show Abnormal Values
151
Customer Maintenance Parts List
152
Customer Maintenance Parts List
156
Revision Information
158
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