Engine Block - Honda 2004 Odyssey Service Manual

Standards and Service Limits

Engine Block

Item
Block Warpage of deck
Bore diameter
Bore taper
Reboring limit
Piston Skirt O.D. at 16.0 mm (0.63 in.)
from bottom of skirt
Clearance in cylinder
Ring groove width
Piston ring Ring-to-groove clearance
Ring end gap
Piston pin O.D.
Pin-to-piston clearance
Connecting rod Pin-to-rod clearance
Small-end bore diameter
Large-end bore diameter
End play installed on crankshaft
Crankshaft Main journal diameter
Rod journal diameter
Rod/main journal taper
Rod/main journal out-of-round
End play
Runout
Crankshaft Main bearing-to-journal oil
bearing clearance
Rod bearing
clearance
2-4
Measurement
Top
(1999-2001 models)
Top
(2002-2004 models)
Second
Oil
Top
(1999-2001 models)
Top
(2002-2004 models)
Second
Top
Second
Oil
Normal
Qualification
0.07 mm (0.003 in.) max.
89.000 89.015 mm
(3.5039 3.5045 in.)
88.975 88.985 mm
(3.5029 3.5033 in.)
0.015 0.040 mm
(0.0006 0.0016 in.)
1.220 1.230 mm (0.0480 0.0484 in.)
1.240 1.250 mm (0.0488 0.0492 in.)
1.220 1.230 mm (0.0480 0.0484 in.)
2.805 2.825 mm (0.1104 0.1112 in.)
0.035 0.060 mm (0.0014 0.024 in.)
0.055 0.080 mm (0.0022 0.0031 in.)
0.030 0.055 mm (0.0012 0.0022 in.)
0.20 0.35 mm (0.008 0.014 in.)
0.40 0.55 mm (0.016 0.022 in.)
0.20 0.70 mm (0.008 0.028 in.)
21.962 21.965 mm
(0.8646 0.8648 in.)
0.0050
( 0.00020
0.005 0.014 mm
(0.0002 0.0006 in.)
21.970 21.976 mm
(0.8650 0.8652 in.)
58.0 mm (2.28 in.)
0.15 0.35 mm (0.006 0.014 in.)
71.976 72.000 mm
(2.8337 2.8346 in.)
54.976 55.000 mm
(2.1644 2.1654 in.)
0.005 mm (0.0002 in.) max.
0.005 mm (0.0002 in.) max.
0.10 0.35 mm (0.004 0.014 in.)
0.020 mm (0.0008 in.) max.
0.020 0.044 mm (0.0008 0.0017 in.)
0.020 0.044 mm (0.0008 0.0017 in.)
Standard or New
0.0010 mm
0.00004 in.)
Service Limit
0.10 mm (0.004 in.)
89.065 mm
(3.5065 in.)
0.05 mm (0.002 in.)
0.5 mm (0.02 in.)
88.965 mm
(3.5026 in.)
0.08 mm (0.003 in.)
1.25 mm (0.049 in.)
1.27 mm (0.050 in.)
1.25 mm (0.049 in.)
2.85 mm (0.112 in.)
0.13 mm (0.005 in.)
0.13 mm (0.005 in.)
0.13 mm (0.005 in.)
0.60 mm (0.024 in.)
0.70 mm (0.028 in.)
0.80 mm (0.031 in.)
21.954 mm
(0.8643 in.)
0.004 mm (0.0002 in.)
0.019 mm (0.0007 in.)
0.45 mm (0.018 in.)
0.010 mm (0.0004 in.)
0.010 mm (0.0004 in.)
0.45 mm (0.018 in.)
0.030 mm (0.0012 in.)
0.050 mm (0.0020 in.)
0.050 mm (0.0020 in.)