Planmeca ProMax 3D Max with ProTouch Technical Manual
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Planmeca ProMax 3D Max with ProTouch Technical Manual

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3D Max with ProTouch
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10034802
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Summary of Contents for Planmeca ProMax 3D Max with ProTouch

  • Page 1 Planmeca ProMax ® 3D Max with ProTouch technical manual 10034802 10034802...
  • Page 2 IEC 60364 - equipment is used according to the operating instructions. Planmeca pursues a policy of continual product development. Although every effort is made to produce up-to-date product documentation this publication should not be regarded as an infallible guide to current specifications. We reserve the right to make changes without prior notice.

  • Page 3: Table Of Contents

    Manual versions......................1 1.1.2 Associated documentation..................... 1 1.1.3 Training.......................... 1 Warnings and cautions........................2 Symbols on product labels......................3 Technical data for Planmeca ProMax product family..............4 User’s statement..........................8 1.5.1 Radiation leakage technique factors................8 1.5.2 Filtration......................... 8 1.5.3 Maximum attenuation equivalent of the front panel of the 3D sensor head....9 1.5.4...
  • Page 4 Adjusting collimator angle..................106 5.3.3 Calibrating angle sensors...................115 5.3.4 Calibrating patient support table movements.............121 5.3.5 3D calibrations......................124 5.3.6 SmartPan beam check and sensor Flat Field calibration...........126 5.3.7 Patient positioning table and positioning lights adjustment........126 Planmeca ProMax 3D Max Technical manual...
  • Page 5 Replacing other components......................215 8.5.1 Replacing column battery on RTC PCB..............215 Appendix A: Diagrams............................216 Input PCB........................... 216 A.1.1 Ed3 new Input2 wiring diagram..................217 A.1.2 Ed2 input module wiring diagram................218 CPU1 PCB wiring diagram......................219 C-arms PCBs..........................220 Technical manual Planmeca ProMax 3D Max...
  • Page 6 C-arm PCB (120 kV tube head) wiring diagram............221 PPC PCB wiring diagram......................222 PSU PCB wiring diagram......................223 Ethernet PCB wiring diagram..................... 224 Cephalostat PCBs........................225 A.7.1 Planmeca ProMax Ceph PCB wiring diagram............225 A.7.2 Planmeca ProCeph PCB wiring diagram..............226 Planmeca ProMax 3D Max Technical manual...

  • Page 7: General And Technical Data

    If the X-ray unit has a ProFace sensor, you can take a 3D photo of the patient’s face. This manual describes how to maintain and service the Planmeca ProMax 3D Max X-ray unit. These instructions include options that may not be available in all countries.

  • Page 8: Warnings And Cautions

    Always replace the fuses with ones of the same type and rating. Otherwise patient, operator or equipment safety cannot be guaranteed. The circuit boards can be damaged due to static discharges and requires careful handling. Planmeca ProMax 3D Max Technical manual...

  • Page 9: Symbols On Product Labels

    CAUTION GENERAL SAFETY RULES The unit must be serviced only by qualified personnel, trained by PLANMECA. Repairs and parts replaced by unqualified personnel carry no warranty. Periodical maintenance as described in this manual must be performed on a regular basis, to ensure the safety and image quality of the unit.

  • Page 10: Technical Data For Planmeca Promax Product Family

    1 General and technical data Electrostatic sensitive device (Standard IEC 60417) Warning, hot surface (Standard ISO 7010). General warning (Standard ISO 7010). 1.4 Technical data for Planmeca ProMax product family Classification Medical Device Directive 93/42/EEC (Class IIb) RoHS 2011/65/EU IEC 60601-1...
  • Page 11 3D: 1 - 14 mA ±10% Pan / SmartPan: 1 - 16 mA ±10% Scanning ceph: 1 - 16 mA ±10% Planmeca ProCeph: 16 mA ±10% 3D Plus / 3D Mid / 3D Max with X-ray tube D-059SBR 3D: 1 - 14 mA ±10% Pan / SmartPan: 1 - 14 mA ±10%...
  • Page 12 0.5 Ω (100 VAC) Max. continuous heat dissipation 250 W Internal fuse(s) User replaceable 100 - 220 V~ / 16A FF H 500 V 230 - 240 V~ / 8A FF H 500 V Type 195100 ELU Planmeca ProMax 3D Max Technical manual...
  • Page 13 6 x 292 mm (0.24 x 11.15 in.) Planmeca ProCeph: Flat panel pixel size 139 μm Flat panel active surface 302 x 249 mm (11.89 x 9.80 in.) Flat panel pixel size 127 μm Technical manual Planmeca ProMax 3D Max...

  • Page 14: User's Statement

    1.5 User’s statement This section contains the user’s statement information for Planmeca ProMax 3D Plus and 3D Mid models equipped with 90 kV X-ray tube (D-054SB) or with optional 120 kV X-ray tube (D-059SBR or SXR 130-10-0.5 SC). Values differing between the tube head types are separately presented for each tube head type.

  • Page 15: Maximum Attenuation Equivalent Of The Front Panel Of The 3D Sensor Head

    1.5.11.3 Tube current Tube current is defined by measuring the voltage difference over mA feedback resistors. The values of mA feedback resistors are known, so the mA value can be calculated from the feedback voltage. Technical manual Planmeca ProMax 3D Max...
  • Page 16 1.5.11.10 Nominal anode input power of the X-ray tube 1152 W 1.5.11.11 Maximum anode heat content of the X-ray tube • D-067SB: 35 kJ • D-059SBR: 28 kJ • SXR 130-10-0.5 SC: 31.5 kJ Planmeca ProMax 3D Max Technical manual...
  • Page 17 1 General and technical data 1.5.11.12 Anode heating/cooling curve of the X-ray tube • D-067SB: Technical manual Planmeca ProMax 3D Max...
  • Page 18 1 General and technical data • D-059SBR: • SXR 130-10-0.5 SC: Planmeca ProMax 3D Max Technical manual...
  • Page 19 1 General and technical data 1.5.11.13 Single load rating of X-ray tube • D-067SB: • D-059SBR: Technical manual Planmeca ProMax 3D Max...
  • Page 20 1.5.11.17 Filtration in terms of quality equivalent filtration of the X-ray tube Inherent filtration at least 0.8 Al/50 kV according to IEC 522/1976 1.5.11.18 Emission and filament characteristics of the X-ray tube • D-067SB: Planmeca ProMax 3D Max Technical manual...
  • Page 21 1 General and technical data • D-059SBR: • SXR 130-10-0.5 SC: 1.5.11.19 Maximum X-ray tube assembly heat content • D-067SB: 400 kJ • D-059SBR: 425 kJ • SXR 130-10-0.5 SC: 425 kJ Technical manual Planmeca ProMax 3D Max...
  • Page 22 1 General and technical data 1.5.11.20 X-ray tube assembly heating/cooling curve • D-067SB: 1. Heating curve 2. Cooling curve • D-059SBR or SXR 130-10-0.5 SC: 1. Cooling curve 2. Heating curve Planmeca ProMax 3D Max Technical manual...
  • Page 23 10.3 kg without collimator assembly 11.2 kg with collimator assembly 1.5.11.26 Values of loading factors concerning leakage radiation 96 kV, 12 mA 1.5.11.27 Tolerances of the focal spot on the reference axis X = ±0.5 mm (sideways) Technical manual Planmeca ProMax 3D Max...
  • Page 24 1.5.11.28 Indication of focal spot, SID, SOD and FOV 1. Tube head 2. Focal spot indication 1. Field of view (FOV) 2. Focal spot 3. Source to object distance (SOD) 4. Source to image distance 5. Imaging plane (SID) Planmeca ProMax 3D Max Technical manual...

  • Page 25: Ctdi Values (96 Kv Tube)

    Holes have been drilled into the phantom, parallel to the axis of the cylinder. Inside these holes a dose meter can be inserted. Holes which are not being used for measurement are filled with rods made of the same material. Technical manual Planmeca ProMax 3D Max...
  • Page 26 1 cm in from the surface of the phantom as specified for this measurement) is on the mid sagittal line of the imaged volume, posterior to the axis of rotation. C-arm: CTDI = 16.94 mG 100 (peripheral, max) Planmeca ProMax 3D Max Technical manual...
  • Page 27 ULD Normal/HI Res 0.31 ULD HD/Endo 0.38 130 mm x 90 mm Normal resolution 0.63 Height 55 mm 0.72 Height 130 mm 0.68 230 mm x 160 mm Normal resolution Low Dose 0.41 HD resolution 0.55 Technical manual Planmeca ProMax 3D Max...

  • Page 28: Ctdi Values (120 Kv Tube)

    Geometric efficiency in z-direction is 100%. 1.7 CTDI values (120 kV tube) The following dose information is measured in a dosimetry phantom (head phantom) that is compatible with the specification in international standard IEC 60601-2-44 chapter 29.1.102.2. Planmeca ProMax 3D Max Technical manual...
  • Page 29 Tube voltage: 120 kV • Tube current: 8 mA • Beam collimation: width = 100 mm, height = 90 mm, child patient = off • Exposure mode: Normal CTDI = 17.72 mGy 100 (centre) Technical manual Planmeca ProMax 3D Max...
  • Page 30 Exp. mode: ULD Low dose (offset scan) 0.32 Exp. mode: ULD Normal (offset scan) 0.32 Exp. mode: ULD HD (offset scan) 0.43 Exp. mode: Braces 0.40 Width: 50 mm 0.75 Width: 130 mm 0.65 Planmeca ProMax 3D Max Technical manual...

  • Page 31: Air Kerma

    Geometric efficiency in z-direction Geometric efficiency in z-direction is 100%. 1.8 Air Kerma Air Kerma at the entrance of the X-ray image detector can be calculated with formula: Air Kerma = DAP / k Technical manual Planmeca ProMax 3D Max...

  • Page 32: Stray Radiation Measurements

    X-ray tube during normal use. Values are presented in nGy/mAs. The actual stray radiation values are calculated with formula: Stray Radiation = factor x mAs Where mAs is the milliampere second value in the program in question. Planmeca ProMax 3D Max Technical manual...
  • Page 33 1 General and technical data Stray radiation factors: ProMax 3D Max with 96 kV X-ray tube Technical manual Planmeca ProMax 3D Max...

  • Page 34: Handling Precautions For Pcbs And Software Chips

    Keep these few simple rules in mind when handling PCBs or software chips: • Grounding wrist-straps are recommended but not necessarily required when handling the boards as long as you first always touch a grounded exposed metal part in the unit before touching the PCB. Planmeca ProMax 3D Max Technical manual...

  • Page 35: Handling Software Flash Memory Chips

    X-ray unit. WARNING Planmeca ProMax X-ray unit should not be used adjacent to or stacked with other equipment. If adjacent or stacked use is necessary, Planmeca ProMax X-ray unit should be observed to verify its normal operation in the configuration in which it is used.
  • Page 36 IEC 61000-3-3 Guidance and manufacturer’s declaration - electromagnetic immunity The Planmeca ProMax 3D Max X-ray unit is intended for use in the electromagnetic environment specified below. The customer or the user of the X-ray unit should assure that it is used in such an environment.
  • Page 37 Guidance and manufacturer’s declaration - electromagnetic immunity The Planmeca ProMax 3D Max X-ray unit is intended for use in the electromagnetic environment specified below. The customer or the user of the X-ray unit should assure that it is used in such an environment.
  • Page 38 RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which Planmeca ProMax X-ray unit is used exceeds the applicable RF compliance level above, Planmeca ProMax X-ray unit should be observed to verify normal operation.
  • Page 39 1 General and technical data NOTE These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people. Technical manual Planmeca ProMax 3D Max...

  • Page 40: User Interface

    X-ray unit internal processes are completely closed thus enabling a clean restart. NOTE To prolong the lifetime of the Planmeca ProMax X-ray unit, always switch off the X-ray unit when it is not in active use. 2.1.2 Emergency button The emergency stop button is located on the top of the stationary column.

  • Page 41: Patient Positioning Controls

    1 Down 2 Up The X-ray unit up and down buttons are used to adjust the X-ray unit to suit the height of the patient. The X-ray unit moves slowly at first, then faster. Technical manual Planmeca ProMax 3D Max...

  • Page 42: Adjusting Exposure Sound Volume Level

    The temple supports can be closed by pressing the temple support button again. 2.1.4 Adjusting exposure sound volume level 2.1.4.1 Adjusting exposure switch volume level Before you begin NOTE The exposure switch volume level adjusting is possible starting from version 121-43-E of the exposure PCB. Planmeca ProMax 3D Max Technical manual...
  • Page 43 Steps 1. Switch off the X-ray unit. 2. Disconnect the exposure switch cable. 3. Remove the exposure switch cover. 3.a. Unscrew the two cover attachment screws (1). 3.b. Remove the exposure switch cover (2). Technical manual Planmeca ProMax 3D Max...
  • Page 44 121-42-C of the wall exposure PCB. About this task You can adjust the exposure indication sound volume level of the wall exposure switch, follow the steps below. Steps 1. Switch off the X-ray unit. Planmeca ProMax 3D Max Technical manual...

  • Page 45: Touch Screen

    2.2 Touch screen 2.2.1 Overview NOTE Do not use sharp objects to operate the touch screen. To return to the main view from another screen, select the home button at the top corner of the screen. Technical manual Planmeca ProMax 3D Max...

  • Page 46: Calibrating Touch Screen Display

    Normally, there is no need to calibrate the display at all, but the factory made calibration remains valid. To calibrate the display, follow the steps below. 1. Switch on the X-ray unit. Planmeca ProMax 3D Max Technical manual...

  • Page 47: Information Displays

    In this manual, only the setting in the Technical menu and network settings related menus are described, all other menus are described in the X-ray unit’s user’s guide. 2.2.4 Entering additional settings menus About this task To enter the additonal settings menus, follow the steps below. Technical manual Planmeca ProMax 3D Max...

  • Page 48: Network Settings (1400)

    NOTE Changes to network settings do not save across the different pages described below. Change one page at a time, and save between each edit by pressing the check mark button. Planmeca ProMax 3D Max Technical manual...

  • Page 49: Main Network Settings

    GUI MAC Address: MAC address is equipment related and cannot be changed. • Netmask: Subnet mask, the default value is 255.255.255.0. 2.3.2 Sensor Network Settings Select Sensor Network Settings. • IP: The sensor IP address, the default value is 10.0.0.2. Technical manual Planmeca ProMax 3D Max...

  • Page 50: Proceph Network Settings

    MAC Address: ProCeph MAC address is equipment related and cannot be changed. NOTE In case of communication errors when setting up a new ProCeph IP address, see section "Resetting 3D sensor IP address" on page 46. Planmeca ProMax 3D Max Technical manual...

  • Page 51: Network Settings Reset

    IP address from the Network Settings (1400) information menu, it is possible to reset the IP address. To reset the IP address of the X-ray unit, follow the steps below. 1. Switch off the X-ray unit. Technical manual Planmeca ProMax 3D Max...

  • Page 52: Resetting 3D Sensor Ip Address

    (approx. 10 - 15 seconds). 3. After this, the X-ray unit IP address is set to the default value: 10.0.0.1. 2.3.6 Resetting 3D sensor IP address 1. Select User --> 1400 Network Settings --> 3D Sensor Network Settings. Planmeca ProMax 3D Max Technical manual...
  • Page 53 2. If the communication between ProMax and the sensor does not succeed, the UI shows the following error: NOTE If you are setting up a Planmeca ProCeph sensor, the communication error is E627. 3. Press the apply button. Technical manual...
  • Page 54 Otherwise pressing the apply button will have no effect. ProMax communicates the relevant IP address to the sensor and confirms that the sensor communication is functioning. This process can take up to 2 minutes: Planmeca ProMax 3D Max Technical manual...
  • Page 55 1. After a successful IP address setting, the display returns to the main User page: 2. If the IP address setting fails, the same error repeats and the display then returns to the same main User page as above. Technical manual Planmeca ProMax 3D Max...

  • Page 56: Clinic Management Settings

    The default is 6812. Change this setting only if you have changed the default port 6812 to some other port in Romexis configuration. • Device number: Enter a unique number for the X-ray unit. Planmeca ProMax 3D Max Technical manual...

  • Page 57: Technical Settings

    The password is 1701. Technical settings main menu displays. 2.5.2 Configuring unit settings Steps 1. Enter the technical settings menu. See more in section "Entering technical settings menu" on page 51. Technical manual Planmeca ProMax 3D Max...
  • Page 58 Type: Defines the Planmeca ProMax X-ray unit model. NOTE With the Planmeca ProMax software release 3.9.9 (or later) and the X-ray units manufactured later than December 2018 (serial numbers over 7210000 / LE 3062465) the 3D s and 3D Plus models are not available in the list.
  • Page 59 NOTE For radiation dosage reasons it is not recommended to remove the filter. Select the v2 without filter option only if the X-ray unit has a Planmeca ProCeph cephalostat attached. For more information or assistance, contact Planmeca After Sales.
  • Page 60 2 User interface • M001 - For Planmeca ProMax models with the 120 kV X-ray tube equipped: • For Planmeca ProMax 3D Max models with 96 kV X-ray tube: NOTE The tube head setup automatically designates the collimator selection in ProMax 3D Max units, so there are no options visible on the Collimator Type screen.
  • Page 61 2 User interface v2 without v2 with M001 filter * filter Planmeca ProMax 3D s Planmeca ProMax 3D Classic Planmeca ProMax 3D Mid Planmeca ProMax 3D Plus Technical manual Planmeca ProMax 3D Max...

  • Page 62: Performing Filament Definition

    Collimator Type option on the Unit Configuration screen. *) Use when the X-ray unit is equipped with Planmeca ProCeph cephalostat, or if the collimator filter is manually removed. For more information, contact Planmeca After Sales.

  • Page 63: Entering Calibrations Menu

    3D exposure modes. Steps 1. Enter the technical settings menu. See more in section "Entering technical settings menu" on page 51. Technical manual Planmeca ProMax 3D Max...
  • Page 64 Select the maximum and minimum kilovolt and milliampere values with the plus and minus buttons 2.b. Select Cephalo (3312). Select the maximum and minimum kilovolt, and minimum milliampere values with the plus and minus buttons. Planmeca ProMax 3D Max Technical manual...

  • Page 65: Checking Exposure Statistics

    The patient’s radiation dose will be shown in a pop-up window after each exposure. Radiation dose is indicated in terms of DAP (Dose Area Product) and calculated separately for each exposure. The measurement unit for DAP is milligray per square centimeter Technical manual Planmeca ProMax 3D Max...

  • Page 66: Clearing Error History

    Follow the steps below to modify maintenance reminder settings. Steps 1. Enter the technical settings menu. See more in section "Entering technical settings menu" on page 51. 2. Select the Unit-Specific Settings (3300) > Maintenance (3340). Planmeca ProMax 3D Max Technical manual...

  • Page 67: Changing X-Ray Unit Mode

    2.5.9 Changing X-ray unit mode Steps 1. Enter the technical settings menu. See more in section "Entering technical settings menu" on page 51. Technical manual Planmeca ProMax 3D Max...
  • Page 68 Select Set Test Mode (3420). On this display you can select the test mode settings: enable/ disable connection between the X-ray unit and computer and enable/disable X-ray radiation. Accept or reject the mode change. Planmeca ProMax 3D Max Technical manual...

  • Page 69: Diagnostics And Troubleshooting

    2 User interface 2.c. Select Set Exhibition Mode (3430) to activate the exhibition mode. The exhibition mode allows you to demonstrate all the Planmeca ProMax X-ray programs. When this option is selected no X-ray radiation is generated when you press the exposure button.
  • Page 70 CBCT Sensor HW The X-ray unit's CBCT panel size. If not available "n/a". • ProCeph Sensor SW Version The X-ray unit's cephalostat (ProCeph) sensor software version. If not available "N/A". • ProCeph Sensor HW Planmeca ProMax 3D Max Technical manual...

  • Page 71: Log Management

    Change period field: Opens a pop-up display in which you can specify the log merge timeframe MERGE LOGS button: Proceeds with the merge for the selected timeframe above, and displays the merged log on the screen • Logger options Technical manual Planmeca ProMax 3D Max...

  • Page 72: Testing Ethernet Mode

    Cable between the X-ray unit and PC • Cable or one of the connectors is damaged • Wrong type of cable • Ethernet PCB is defective 3. Touch the green check mark button when ready. Planmeca ProMax 3D Max Technical manual...

  • Page 73: Testing Communication Between X-Ray Unit Components

    Tests the communication between the CPU PCB and the external network. The connection works properly if the Sent packets and Received packets values increase gradually. To double-check the connection, use ping command from external network to check the connection to the X-ray unit. Technical manual Planmeca ProMax 3D Max...
  • Page 74 The connection works properly if the Sent packets and Received packets values increase gradually. The communication path in the test is as follows: 3D sensor <-> CAM PCB: J19 <-> CAM PCB: J7 <-> 4D ETH PCB: J5 <-> CPU PCB: J3 Planmeca ProMax 3D Max Technical manual...
  • Page 75 If the ProTouch seems to freeze for a long time (more than 1 min) and reports of connection problems (E630) test has failed, try to run the test again. If the problem persists the software chips or the CPU PCB should be replaced. Technical manual Planmeca ProMax 3D Max...

  • Page 76: Running Diagnostics

    See more in section "Entering technical settings menu" on page 51. 2. Select the Troubleshooting (3500) > Diagnostics (3530). 3. Select the Patient Support (3531). In the Patient Support view, you can select the following tests. Planmeca ProMax 3D Max Technical manual...
  • Page 77 Select the Patient Support Motor and touch the Start button. The test checks the patient support vertical movement mechanism. 4.g. Select the Lift Motor and touch the Start button. The test checks the lift motor movement. Technical manual Planmeca ProMax 3D Max...
  • Page 78 The test checks the imaging sequence movement. 6.c. Select the 3D Drive and touch the Start button. The test checks the 3D imaging sequence movement. 6.d. Touch the green check mark button when ready. Planmeca ProMax 3D Max Technical manual...

  • Page 79: Input Connections

    7.c. Touch the green check mark button when ready. 2.7 Input connections The Planmeca ProMax X-ray unit can be equipped with two different type of input module (on the underside of the stationary column top). • "Input connections (INP2)" on page 74 (input module type in the figure below) •...

  • Page 80: Input Connections (Inp2)

    The following image shows the different inputs available on the underside of the fixed column top with INP2 connection. 1 Ethernet port (1 Gbit/s), not in use (blocked) in Planmeca ProMax X-ray units 2 Ethernet port (10/100 Mbit/s), not in use (blocked) in Planmeca Viso...

  • Page 81: Help And Error Messages

    H120 Subscription A subscription licence is expiring Please renew the soon. subscription to avoid losing features. H121 A subscription licence has expired. Some features have been disabled. H127 CEPH Cephalometric DEC exposure too long. Technical manual Planmeca ProMax 3D Max...
  • Page 82 H175 PC program selection is in conflict Select another exposure with the selected X-ray unit program. mode in Planmeca Romexis. H180 DEC is not available. H181 The imaging process was cancelled in Planmeca Romexis.

  • Page 83: Error Messages

    3.2 Error messages The X-ray unit incorporates a self-checking feature that monitors the operation of the unit. If the system detects a technical fault an error message appears on the touch screen. Technical manual Planmeca ProMax 3D Max...

  • Page 84: Motorised Motion Related Errors (E2Xx)

    J22 and controlled by MCM module 6. E223 Open circuit in collimator filter motor Check the motor, which is connected to CAM PCB J20 interface and cable. and controlled by MCM module 7. Planmeca ProMax 3D Max Technical manual...
  • Page 85 CAM PCB J23 and controlled by MCM module 5. E238 Overcurrent detected in collimator X motor which is connected to CAM PCB J24 and controlled by MCM module 5. Technical manual Planmeca ProMax 3D Max...
  • Page 86 E256 Directional error at c-arm motor which is The motor drives the connected to CAM PCB J21 and mechanism into the controlled by MCM module 4. wrong direction. Check the sensors and the cabling. Planmeca ProMax 3D Max Technical manual...
  • Page 87 MCM module 7. E284 Timeout in collimator X2 left motor Check the sensors, which is connected to CAM PCB J20 cables and the motor. and controlled by MCM module 7. Technical manual Planmeca ProMax 3D Max...

  • Page 88: X-Ray Generation Related Errors (E3Xx)

    Check the tube head and the PSU-PCB. E311 Tube voltage Tube voltage missing completely. Exposure interrupted. E312 Tube voltage too low. Exposure not possible. Check the tube head and the PSU PCB. Planmeca ProMax 3D Max Technical manual...

  • Page 89: Feedback Errors (E4Xx)

    X-ray tube type. possible. Check that correct type of tube head is selected in the 3100 Unit Configuration menu, in Tube Type setting. 3.2.3 Feedback errors (E4xx) The following table lists the feedback errors. Technical manual Planmeca ProMax 3D Max...
  • Page 90 Tube head MANEG offset failure, short- Exposure not circuited. possible. Check the functionality of the FBK PCB. E408 Tube head MANEG offset failure, out of Exposure not bounds. possible. Check the functionality of the FBK PCB. Planmeca ProMax 3D Max Technical manual...
  • Page 91 Failure in C-Arm counterclockwise key. Check the button. E445 Failure in joystick key. Check the position of the joystick. E446 Failure in joystick direction sensor. E447 Failure in open/close temple rest key. Check the temple rest key. Technical manual Planmeca ProMax 3D Max...

  • Page 92: Communication Errors (E6Xx)

    Error in communication with RTC. Check the RTC and the CPU PCB and the cabling. E612 Error in communication with tube. Check the cabling between the CAM and FBK PCB. Check the functionality of the FBK PCB. Planmeca ProMax 3D Max Technical manual...

  • Page 93: Calibration Errors (E7Xx)

    Perform the preheat calibration again. Check the functionality of the tube head. E710 Primary collimator Primary y-collimator opening is too big. Adjust the lower blade upwards or the upper blade downwards. Technical manual Planmeca ProMax 3D Max...

  • Page 94: System Conflicts (E8Xx)

    E816 Patient position control keypad not Check the cabling. found. E818 Missing internal parts, Ethernet module Check the not found. functionality of the Ethernet PCB and that it is attached properly on the CPU. Planmeca ProMax 3D Max Technical manual...

  • Page 95: Infrastructure Errors (E9Xx)

    FBK PCB. E915 RTC RAM error. The latest settings are not stored in memory. Check the RTC PCB and cabling. E926 General geometry calculation error. E927 PathFinder out of memory Technical manual Planmeca ProMax 3D Max...
  • Page 96 3 Help and error messages Error Explanation Comments code E928 PathFinder cannot solve trajectory. E950 Diagnostic test timeouted. Planmeca ProMax 3D Max Technical manual...

  • Page 97: Preventive Maintenance

    4.1.2 Operating checks To guarantee user and patient safety and to ensure consistent image quality, the X-ray unit must be checked and recalibrated by a qualified Planmeca service technician once a year or after every 10,000 exposures if this is sooner.

  • Page 98: Preventive Maintenance Checks

    Annually, or after every 10,000 exposures (whichever appears first), check the electrical exposure parameters of the ProMax X-ray in order to ensure the initially accurate operation of the equipment, despite of the possible long term component value drifts Planmeca ProMax 3D Max Technical manual...

  • Page 99: X-Ray Unit Adjustments And Quality Control Checks

    3D calibrations 4.2.2 X-ray unit adjustments and quality control checks Depending on the Planmeca ProMax X-ray unit model and used sensor type, the appropriate calibrations, adjustments and quality control checks should be made annually, or after every 10,000 exposures (whichever appears first): •...

  • Page 100: X-Ray Tube Feedback System

    However, care must be taken when selecting the appropriate non-invasive X-ray meter; older meters calculate the kVp avg based on the assumption that the kV waveform is AC. The Planmeca ProMax has DC high voltage with very small high frequency ripple, so the accurate measurement of kV waveform can be impossible if, for an example, the meter’s sampling...
  • Page 101 This method requires that the covers around the tube head assembly are removed, and a special measurement adapter cable, Planmeca order code 10008320, is connected to the connector J2 in the FBK PCB. The FBK PCB is permanently fastened to the front side of the tube head assembly.

  • Page 102: Electrical Safety Measurements

    4 Preventive maintenance Peak tube potential (kVp) measurement Connect the kVpos plug of the Planmeca measurement adapter to the positive terminal of the multimeter and the kVneg plug to the negative (ground) terminal of the multimeter. Select the appropriate DC voltage measurement range for 1 to 5 V signal level.
  • Page 103 (ON), to include, as far as it is practicable , all insulations of the MAINS PART during measurement. During the test, no flashover or breakdown shall occur and the insulation resistance should be least 2 MΩ. Technical manual Planmeca ProMax 3D Max...

  • Page 104: Mechanical Checks

    3 Column nut frame 4. If the secondary nut is clearly inside the column nut frame (3) and the lug of the indicator sheet (2) is straightened, the column motor nut assembly must be replaced. Planmeca ProMax 3D Max Technical manual...

  • Page 105: Cephalostat Ear Posts Fluent Motion

    If the X-ray unit is equipped with cephalostat, check the fluent movement of the cephalostat ear posts (1). If the ear posts are not easily sliding wide after patient positioning, add some teflon spray to the ear post attachment rails (2). Technical manual Planmeca ProMax 3D Max...

  • Page 106: Panoramic And 3D Calibrations

    Since radiation safety requirements vary from country to country and state to state it is the responsibility of the installer to ensure that all local safety regulations are met. Planmeca ProMax 3D Max Technical manual...

  • Page 107: Required Calibration Tools

    5 Panoramic and 3D calibrations 5.1 Required calibration tools Planmeca ProMax 3D Max calibration tools NOTE The alignment rulers are optional for Planmeca ProMax 3D Max units from Planmeca ProMax software revision 3.8.0.0.R onwards. Technical manual Planmeca ProMax 3D Max...
  • Page 108 • Max ProFace alignment ruler (part number 10039426) NOTE The alignment rulers are optional for Planmeca ProMax 3D Max units from Planmeca ProMax software revision 3.8.0.0.R onwards. Planmeca Device tool The Planmeca Device tool is needed for calibration tasks. The Planmeca Device Tool manual (publication number 10031558) should be used in conjunction with this manual.

  • Page 109: Adjusting Panoramic Beam And Patient Positioning Mechanism

    Intended for Planmeca ProMax X-ray units with software revision 3.8.0.0.R onwards • Traditional adjustment procedure using ruler - Optional for Planmeca ProMax X-ray units with software revision 3.8.0.0.R onwards; mandatory for Planmeca ProMax X- ray units with software revision 3.7.X.X and lower Technical manual Planmeca ProMax 3D Max...

  • Page 110: Recommended Adjustment Procedures

    5.3 Recommended adjustment procedures 5.3.1 Adjusting SmartPan beam position NOTE If the X-ray unit is not featured with optional SmartPan exposure mode, continue calibrations straight from the section "Adjusting collimator angle" on page 106. Planmeca ProMax 3D Max Technical manual...
  • Page 111 5 Panoramic and 3D calibrations Checking SmartPan beam position 1. Check the SmartPan beam position by taking a beam check exposure. Refer to the Planmeca Device Tool manual, publication number 10031558. 2. If the radiation beam is not correctly aligned, the panoramic X-ray beam position must be adjusted as described below, and in section "Adjusting...

  • Page 112: Adjusting Collimator Angle

    2. Take a beam check exposure to check the beam position. Refer to the Planmeca Device Tool manual, publication number 10031558. 3. If necessary, readjust the SmartPan beam again. 5.3.2 Adjusting collimator angle 5.3.2.1 Adjusting collimator angle (96 kV tube head)
  • Page 113 1. Check the position of the primary collimator by using the spirit level. Adjust the collimator angle, if the collimator (1) is not parallel with sensor head alignment tool (2), see the next step. Technical manual Planmeca ProMax 3D Max...
  • Page 114 Before you begin NOTE The following instructions apply only for X-ray units equipped with optional 120 kV tube head. Steps 1. Enter the calibration mode: 1.a. Touch the service spanner on the Main display. Planmeca ProMax 3D Max Technical manual...
  • Page 115 Activate Left button: touch 15 times (= +60 units) Right arrow button • Activate Right button: touch 15 times (= -60 units) Left arrow button • Activate Bottom button: touch 15 times (= -60 units) Up arrow button Technical manual Planmeca ProMax 3D Max...
  • Page 116 IP address in the Manage Imaging System configuration. 6. On the Mode Selection view: 6.a. Select 3D in the Imaging Mode field. 6.b. Click Select none button to clear the Calibration Tasks selections. Planmeca ProMax 3D Max Technical manual...
  • Page 117 If there is no clear borderline on each side, adjust the collimator blades more narrow, as described in the Step 4. Technical manual Planmeca ProMax 3D Max...
  • Page 118 • The beam check test image on the Device tool display is positioned as seen from the tube head direction, that is, it is a left-right mirror Planmeca ProMax 3D Max Technical manual...
  • Page 119 If the left side borderline in the test image is tilted, adjust the right side collimator blade angle (see the figure below). • If the right side borderline in the test image is tilted, adjust the left side collimator blade angle (see the figure below). Technical manual Planmeca ProMax 3D Max...
  • Page 120 5 Panoramic and 3D calibrations • If the bottom side borderline in the test image is tilted, adjust the bottom side collimator blade angle (see the figure below). Planmeca ProMax 3D Max Technical manual...

  • Page 121: Calibrating Angle Sensors

    X-ray unit's configuration (Technical Settings > 3100 Unit Configuration). For more information, see section "Configuring unit settings" on page 51. Steps 1. Enter the calibration mode. 1.a. Touch the service spanner on the Main display. 1.b. Touch Technical and enter password (1701). Technical manual Planmeca ProMax 3D Max...
  • Page 122 A red value means that the angle sensor in question is not correctly calibrated. 4. Touch the Release motor button. 5. Remove the shoulder arm upper cover. See the instructions given in section "Removing shoulder arm upper cover" on page 199. Planmeca ProMax 3D Max Technical manual...
  • Page 123 If the green values cannot be reached with the pins in the positions, the angle sensor(s) need to be adjusted. • A red value means that the angle sensor in question is not correctly calibrated, adjust the angle sensors accordingly as described in the following steps. Technical manual Planmeca ProMax 3D Max...
  • Page 124 Lift the sensor coupling up and rotate the angle sensor axle until the Shoulder value is green on the display. 8.c. Attach the sensor coupling back to its position. NOTE Note that the sensor coupling plate must not hit the sensor body. Planmeca ProMax 3D Max Technical manual...
  • Page 125 The sensor holder must not touch the cable guide. 10. Adjusting the C-arm angle sensor. 10.a. Remove the inner cover of the C-arm. See the instructions given in section "Removing C-arm inner cover" on page 194. Technical manual Planmeca ProMax 3D Max...
  • Page 126 The sensor holder must not touch the cable guide. 11. When there are three green values on the display indicating that all the angle sensors are correctly adjusted, lock the stepper motors by touching the Release motors button. Planmeca ProMax 3D Max Technical manual...

  • Page 127: Calibrating Patient Support Table Movements

    "Calibrating patient support sensor" on page 186. 1. Enter the calibration mode: 1. Touch the service spanner on the Main display. 2. Touch Technical and enter password (1701). Technical manual Planmeca ProMax 3D Max...
  • Page 128 5 Panoramic and 3D calibrations 3. Touch Calibrations (3200) and select Patient Support Calibration (3240). 2. Drive the patient positioning mechanism to the upper limit, using height adjustment buttons. 1. Down 2. Up Planmeca ProMax 3D Max Technical manual...
  • Page 129 The mechanism upper mechanical limit must be approx. 10 mm (0.4 in.) below the upmost position (in the calibration mode). NOTE If the X-ray unit is equipped with ProFace sensor, the limit must be approx. 20 mm (0.8 in.). Technical manual Planmeca ProMax 3D Max...

  • Page 130: Calibrations

    5. Exit the calibration mode by touching the green check mark button. 5.3.5 3D calibrations 5.3.5.1 Checking and adjusting 3D beam 3D beam check Check the 3D beam position by taking a beam check exposure. Refer to the Planmeca Device Tool manual, publication number 10031558. Planmeca ProMax 3D Max Technical manual...
  • Page 131 Take a beam check exposure to check the beam position. If necessary, repeat the procedure. 5.3.5.2 3D flat field calibration Refer to the Planmeca Device Tool manual, publication number 10031558. 5.3.5.3 Cogs calibration Refer to the Planmeca Device Tool manual, publication number 10031558.

  • Page 132: Smartpan Beam Check And Sensor Flat Field Calibration

    Refer to the Planmeca Device Tool manual, publication number 10031558. 5.3.5.5 3D quality assurance (Q/A) test Refer to the 3D Quality Assurance testing with Planmeca Device Tool manual, publication number 30002975. 5.3.6 SmartPan beam check and sensor Flat Field calibration Refer to the Planmeca Device Tool manual, publication number 10031558.
  • Page 133 Use the same laser selection in all stages (1-5) of the calibration described in this section. Calibrate the lasers by moving the lenses as described below until the lasers are roughly lined up in crosshairs. Technical manual Planmeca ProMax 3D Max...
  • Page 134 When the C-arm tube head is near the column, place a mark on the tape in the crossing point of the laser crosshairs on the ball phantom. 5.d. Move the C-arm 180 degrees using the Turn C-arm 180° button. Planmeca ProMax 3D Max Technical manual...
  • Page 135 6. Continue by touching the 2. Mark a reference point option. Mark the laser's crossing point. 7. Continue by touching the 3. Calibrate the front light option. Manually adjust the front laser to the two marks. Technical manual Planmeca ProMax 3D Max...
  • Page 136 8. Continue by touching the 4. Calibrate the two opposite lights option. Perform the same calibration on the opposite lights, manually adjusting the lasers. Switch between the lights using the Toggle laser button. 9. Continue by touching the 5. Adjust the patient position mechanism option. Planmeca ProMax 3D Max Technical manual...

  • Page 137: Taking Ball Phantom Exposure

    "Rear ball distance and (X1 - X2) adjustment" on page 141. 5.3.8 Taking ball phantom exposure To check the panoramic X-ray beam and the patient positioning mechanism adjustments, carry out a ball phantom test using Planmeca Romexis. Technical manual Planmeca ProMax 3D Max...
  • Page 138 The ball phantom (part number 30012440) is included in the X-ray unit delivery. NOTE Ensure that the phantom is tightly attached to the patient support table. 2. In Planmeca Romexis, select 2D imaging --> Panoramic Exposure. 3. When the Waiting for Exposure window appears, press the X-ray unit’s exposure button. CAUTION Radiation is generated when the exposure button is pressed.
  • Page 139 5 Panoramic and 3D calibrations After the exposure, the image displays in Planmeca Romexis. 4. Using the Draw and Measure tools, calculate the following metrics: 1. Ball roundness: The difference between the front-most ball’s width and height 2. Rear ball distance: The distance between the centre point of the front-most ball and the rear ball 3.
  • Page 140 1. Ball roundness: Width / height ≥ 0.95 2. Rear ball distance: ≤ 1.6 mm 3. [X1 - X2]: ≤ 3.2 mm] For more information on using the Planmeca Romexis Draw and Measure tools, see the Planmeca Romexis user’s manual, publication number 10014593.
  • Page 141 5 Panoramic and 3D calibrations Adjusting ball roundness 1. Go to technical menu 3251 Scara Arm Calibrations. 2. Drive the Scara arm to pin point. Technical manual Planmeca ProMax 3D Max...
  • Page 142 Insert the alignment pin into the hole in the shoulder joint (1). 3. Press the sub menu button. Note the Shoulder value. In the following procedure, change the value by approximately 20 to adjust for centre ball width. Planmeca ProMax 3D Max Technical manual...
  • Page 143 5 Panoramic and 3D calibrations 4. Release the shoulder motor. 5. Manually move the shoulder arm until the required change value of 20 displays on the interface. The following are example initial values. Technical manual Planmeca ProMax 3D Max...
  • Page 144 1. Make sure that the alignment pin is in the hole in the shoulder joint (1). 2. Loosen the screws of the adjustment plate (2). 3. Move the shoulder arm backwards (3). Move the arm backwards until the Shoulder value reduces by 20 on the interface: Planmeca ProMax 3D Max Technical manual...
  • Page 145 1. Make sure that the alignment pin is in the hole in the shoulder joint (1). 2. Loosen the screws of the adjustment plate (2). 3. Move the shoulder arm forwards (3). Move the arm forwards until the Shoulder value increases by 20 on the interface: Technical manual Planmeca ProMax 3D Max...
  • Page 146 Be sure to remove the alignment pin from the hole in the shoulder joint before performing other S3 calibrations. The X-ray unit can begin moving automatically during some calibrations and can be damaged if the locking pin is in place. Planmeca ProMax 3D Max Technical manual...
  • Page 147 For more information, see the Device Tool manual. NOTE If you adjusted the beam position, move the sensor connector the same distance and direction. For more information, see section "3D calibrations" on page 124. Technical manual Planmeca ProMax 3D Max...

  • Page 148: Panoramic Mode Patient Positioning Lights

    The midsagittal light beam (1) should strike the black line on the front of the ball phantom (see the figure below). 4. Adjust the light, if necessary. 4.a. Remove the patient support table cover. See instructions in section "Removing patient support table cover" on page 175. Planmeca ProMax 3D Max Technical manual...
  • Page 149 (4) of the laser light assembly and rotate the assembly. 5 To fine tune the light beam horizontal position, bend gently the light attachment plate (5). 5. Attach the patient support table cover. Technical manual Planmeca ProMax 3D Max...
  • Page 150 Accept the new layer light zero position by touching SET button and exit the calibration mode by touching the green check mark button. 1 Ball phantom 2 Layer light beam Planmeca ProMax 3D Max Technical manual...
  • Page 151 (B) Revision 2 laser: To focus the light beam, loosen slightly the lens attachment screw (3) (1.5 mm Allen key) and adjust the depth of the lens assembly. After adjusting, tight gently the attachment screw. Technical manual Planmeca ProMax 3D Max...
  • Page 152 If you can reach only for example value +6 and not all the way to the value +8, position the layer laser around 2 mm backwards from the black reference line on the side of the ball phantom. After this press SET in the Layer Calibration menu. Planmeca ProMax 3D Max Technical manual...
  • Page 153 2 Frankfort plane light beam 3. If the light is not horizontal or not in focus, adjust the light. 3.a. Remove the telescopic column upper front panel, see section "Removing telescopic column front covers" on page 202. Technical manual Planmeca ProMax 3D Max...
  • Page 154 (B) Revision 2 laser: To adjust the light beam angle, loosen slightly the lens attachment screw (1) (1.5 mm Allen key) and rotate the lens assembly of the light. After adjusting, tight gently the attachment screw. Planmeca ProMax 3D Max Technical manual...
  • Page 155 4. Reattach the telescopic column upper front panel. 5.3.9.4 Adjusting volume bottom light Before you begin NOTE When the X-ray unit is equipped with volume bottom light check that the volume bottom light located in the column is disabled. Technical manual Planmeca ProMax 3D Max...
  • Page 156 (3), see the figure above. 2.b. To adjust the light beam horizontal position loosen the top attachment screw of the laser light assembly and rotate the assembly (4). Planmeca ProMax 3D Max Technical manual...

  • Page 157: Traditional Adjustment Procedures

    Most of the following procedures are the same as instructed in section "Recommended adjustment procedures" on page 104, and the overlapping processes are linked below. Follow the processes as outlined in this section, as there are important variations. Technical manual Planmeca ProMax 3D Max...

  • Page 158: Adjusting Smartpan Beam Position

    1. Enter the SmartPan exposure mode, if the X-ray unit equipped with SmartPan feature. 2. Enter the calibration mode: 1. Touch the service spanner on the Main display. 2. Touch Technical and enter password (1701). Planmeca ProMax 3D Max Technical manual...
  • Page 159 175. 7. Position the 3D Max alignment ruler (part number 10021620), or 3D Max ProFace aligment ruler (part number 10035695) if the sensor is equipped with ProFace, between the collimator and sensor as follows. Technical manual Planmeca ProMax 3D Max...
  • Page 160 (as seen from the front) is positioned on top of the groove as shown in the figure below (1). 2. Slide the right collimator blade aside and position the tongue of the alignment ruler into the collimator opening. Planmeca ProMax 3D Max Technical manual...
  • Page 161 4. Place the other end of the alignment ruler against the sensor as shown on the figure below. 1. Tube head 2. 3D Max alignment ruler 3. Sensor 8. Continue adjusting the patient positioning mechanism from section "Adjusting alignment in x-direction" on page 157. Technical manual Planmeca ProMax 3D Max...
  • Page 162 6. Attach the alignment ruler in position between the collimator and the sensor as follows. 1. Select the ruler: • ProMax 3D Max without ProFace: Max alignment ruler (part number 10039425) • ProMax 3D Max equipped with ProFace: Max ProFace aligment ruler (part number 10039426) Planmeca ProMax 3D Max Technical manual...
  • Page 163 1. Lock the arms in position by using two Transportation pins (part number 00654028) as follows. 1. Slide one transportation pin through the hole in the shoulder joint so that it goes into the positioning hole in the column. Technical manual Planmeca ProMax 3D Max...
  • Page 164 (2) do not have to coincide, but they must be parallel, the deviation may be ±1 mm. If the deviation is greater than ±1 mm, you will have to adjust the position of the patient support table. Planmeca ProMax 3D Max Technical manual...
  • Page 165 5 Panoramic and 3D calibrations 3. To adjust the position of the patient support table, loosen the four screws that hold the patient support table in position (black arrows on the figure below). Technical manual Planmeca ProMax 3D Max...
  • Page 166 5 Panoramic and 3D calibrations 4. Adjust the table angle and/or position until the line on the ball phantom is in the correct position. NOTE Do not tighten the fastening screws yet. Planmeca ProMax 3D Max Technical manual...
  • Page 167 2. Loosen the screws of the adjustment plate (1) and move the shoulder arm plate (2) to required direction so that the shoulder arm moves (3) and the line on the alignment ruler is in correct position. Technical manual Planmeca ProMax 3D Max...
  • Page 168 ±1 • If the deviation is greater than ±1 mm, readjust the position of the patient support table as described above. Planmeca ProMax 3D Max Technical manual...
  • Page 169 1. Release the C-arm locking by lifting the C-arm alignment pin. 2. Manually position the C-arm as shown in the figure below (C-arm parallel to the patient support table). 3. Relock the C-arm in position by pushing the transportation pin back in the hole. Technical manual Planmeca ProMax 3D Max...

  • Page 170: Calibrating Patient Support Table Movements

    5.4.6 SmartPan beam check and sensor Flat Field calibration Refer to the Planmeca Device Tool manual, publication number 10031558. 5.4.7 Taking ball phantom exposure Take a ball phantom exposure using Planmeca Romexis, as instructed in section "Taking ball phantom exposure" on page 131. Planmeca ProMax 3D Max...

  • Page 171: Panoramic Mode Patient Positioning Lights

    199. 3.b. Slide the transportation pin (1) through the hole in the shoulder joint so that it goes into the positioning holes in the shoulder arm and column. Technical manual Planmeca ProMax 3D Max...
  • Page 172 5. Stick strips of masking tape (or similar) on top of the x- and y-lines on the ball phantom. You can mark the crossing points of the light beams on the tape, and the light beams can be seen more clearly. Planmeca ProMax 3D Max Technical manual...
  • Page 173 When adjusting the lights (1) and (2) in the figure above, it might be useful to cover one light e.g. with tape, when adjusting the other. To adjust the lights see the alternative instructions below, depending on the laser light types in use. Technical manual Planmeca ProMax 3D Max...
  • Page 174 4 To adjust the light beam horizontal position, loosen the attachment screw (4) of the laser light assembly and rotate the assembly. 5 To fine tune the light beam horizontal position, bend gently the light attachment plate (5). Planmeca ProMax 3D Max Technical manual...
  • Page 175 8.a. Touch Release motors button. 8.b. Lift the C-arm transportation pin. 8.c. Rotate the C-arm 90 degrees counter-clockwise. 8.d. Relock the C-arm in position by pushing the transportation pin back in the hole. Technical manual Planmeca ProMax 3D Max...
  • Page 176 10. Release the C-arm locking and rotate the C-arm 180 degrees clockwise. 10.a. Lift the C-arm transportation pin. 10.b. Rotate the C-arm 180 degrees clockwise, i.e. turn it around. 10.c. Relock the C-arm in position by pushing the transportation pin back in the hole. Planmeca ProMax 3D Max Technical manual...
  • Page 177 5 Panoramic and 3D calibrations 11. Mark the crossing point (B) of the lights (1), (2) and (3) to the phantom. Technical manual Planmeca ProMax 3D Max...

  • Page 178: Calibrations

    14. Remove both transportation pins and reattach the shoulder arm upper cover. 5.4.10 3D calibrations 5.4.10.1 3D beam check Check the 3d beam position by taking a beam check exposure. Refer to the Planmeca Device Tool manual, publication number 10031558. Planmeca ProMax 3D Max Technical manual...
  • Page 179 Take a beam check exposure to check the beam position. If necessary, repeat the procedure. 5.4.10.3 3D flat field calibration Refer to the Planmeca Device Tool manual, publication number 10031558. 5.4.10.4 3D geometry calibration Refer to the Planmeca Device Tool manual, publication number 10031558.
  • Page 180 5 Panoramic and 3D calibrations 5.4.10.5 3D quality assurance(Q/A) test Refer to the 3D Quality Assurance testing with Planmeca Device Tool manual, publication number 30002975. Planmeca ProMax 3D Max Technical manual...

  • Page 181: Patient Support Arm

    6 Patient support arm 6 Patient support arm 6.1 Removing covers 6.1.1 Removing patient support table cover 1. Unscrew the five cover attachment screws. 2. Remove the cover. Technical manual Planmeca ProMax 3D Max...

  • Page 182: Detaching User Interface And Support Arm Lower Cover

    Allen key and remove the cover. 3. Detach the grounding cable from the patient support arm. 4. Unscrew the two M4x6 DIN 7984 screws of the PPC bridges with 2.5 mm Allen key and remove the bridges. Planmeca ProMax 3D Max Technical manual...
  • Page 183 1. Grounding cable 2. Patient position control PCB 3. PPC bridges 4. M4x6 DIN 7984 5. Patient support arm lower 6. M4x6 DIN 7991 cover 6. Install the new PCB in the reverse order Technical manual Planmeca ProMax 3D Max...

  • Page 184: Adjusting Arm Tilt

    • Planmeca ProMax 2D • Planmeca ProMax 3D s • Planmeca ProMax 3D Classic If added support and adjustability is required, tighten or loosen the set screws in the additional holes to adjust the arm tilt.
  • Page 185 2. Release the adjustment screw by a few turns, until the screw turns more freely but there is still some tension on the screw. 3. Tighten the locking nut by hand (2 in the figure above) against the mechanism base to hold the adjustment screw’s position. Technical manual Planmeca ProMax 3D Max...

  • Page 186: Column Adjustments

    Tighten the upper attachment screw. Planmeca ProMax 3D Max Technical manual...
  • Page 187 (1) located on the left and right sides of the column. Use a spirit level (2) to check the column position and manually move the telescopic column (3) so that it is parallel with the stationary column. 4. Tighten the attachment screws. Technical manual Planmeca ProMax 3D Max...

  • Page 188: Calibrating Column Motor Position Sensor

    (3 in the figure below). 3. Enter the calibration mode: 1. Touch the service spanner on the Main display. 2. Touch Technical and enter password (1701). Planmeca ProMax 3D Max Technical manual...
  • Page 189 4. Check the Sensor value field: • If the value in the field is green, the sensor is correctly calibrated. • If the value in the field is red, the sensor has to be calibrated, see the next step. Technical manual Planmeca ProMax 3D Max...

  • Page 190: Setting Column Maximum Height

    1. Enter the calibration mode: 1. Touch the service spanner on the Main display. 2. Touch Technical and enter password (1701). 3. Touch Calibrations (3200) and select Lift Calibration (3230). The Lift Calibration display appears. Planmeca ProMax 3D Max Technical manual...

  • Page 191: Setting Column Motor Maximum Speed

    3. Touch Calibrations (3200) and select Lift Calibration (3230). The Lift Calibration display appears. 2. Select Driving speed. 3. Set the desired maximum speed of column motor movement by setting the speed with + (plus) and - (minus) buttons. Technical manual Planmeca ProMax 3D Max...

  • Page 192: Calibrating Patient Support Sensor

    2. Check the Patient support sensor field: • If the value in the field is green, the sensor is correctly calibrated. • If the value in the field is red, the sensor has to be calibrated, see the next step. Planmeca ProMax 3D Max Technical manual...
  • Page 193 1. Down 2. Up 2. Loosen the two screws (white arrows in the figure below) at the side of the cog wheel of the sensor with 2 mm Allen key. Technical manual Planmeca ProMax 3D Max...

  • Page 194: Adjusting Patient Support Optical Sensor

    164. 7.6 Adjusting patient support optical sensor Perform the optical sensor adjustment in the following situations: • After the sensor is replaced • If there are any problems when moving the patient support Planmeca ProMax 3D Max Technical manual...
  • Page 195 1. Loosen the opto trigger attachment screw using 3 mm Allen key. 2. Rotate the step motor axle using 3 mm Allen key (1) so that the distance between backup brake and clutch is approx. 1.5 mm (0.06 in.) (2). Technical manual Planmeca ProMax 3D Max...

  • Page 196: Adjusting Patient Support Safety Switch

    1. Loosen the assembly attachment screw using 3 mm Allen key. 2. Rotate the safety switch assembly so that the microswitches are located symmetrically around the trigger and touch the trigger, but the microswitch levers are released. Planmeca ProMax 3D Max Technical manual...

  • Page 197: Parts Replacement And Repair

    1. Slide a long 2.5 mm Allen key through the opening at the top and loosen the two top screws (1). 2. Loosen the two bottom screws (2). Do not remove the screws. 3. Slide the cover off. Technical manual Planmeca ProMax 3D Max...
  • Page 198 You have to remove the sensor front cover first. 1. Unscrew the four screws that attach the back cover to the sensor frame (1), see the figure below. 2. Remove the back cover (2). Planmeca ProMax 3D Max Technical manual...

  • Page 199: Removing C-Arm Upper Covers

    1. Loosen the eight screws that attach the upper covers to the C-arm (1), see the figure below. Do not remove the screws. 2. Slide the tube head cover plate (2) and the sensor cover plate (3) off. Technical manual Planmeca ProMax 3D Max...

  • Page 200: Removing C-Arm Inner Cover

    8.1.4 Removing tube head covers (96 kV tube) NOTE If the X-ray unit is equipped with optional 120 kV X-ray tube, see instructions given in section "Removing tube head covers (120 kV tube)" on page 196. Planmeca ProMax 3D Max Technical manual...
  • Page 201 The tube head front cover is secured with four screws (two at the top and two at the bottom). 1. Unscrew the two top screws (1) and the two bottom screws (2), see the figure below. 2. Remove the cover. Technical manual Planmeca ProMax 3D Max...

  • Page 202: Removing Tube Head Covers (120 Kv Tube)

    1. Unscrew the two top screws (1) and the two side screws (2), see the figure below. 2. Remove the cover. 8.1.5 Removing tube head covers (120 kV tube) NOTE These instruction apply only for X-ray units equipped with optional 120 kV X- ray tube. Planmeca ProMax 3D Max Technical manual...
  • Page 203 8.1.5.1 Removing tube head upper cover 1. Loosen the two attachment screws (1) on the top of the upper cover. Do not remove the screws. 2. Remove the upper cover (2) from the tube head. Technical manual Planmeca ProMax 3D Max...
  • Page 204 Do not remove the screws. 2. Loosen the two attachment screws (2) on the bottom of the front cover. Do not remove the screws. 3. Remove the front cover (3) from the tube head. Planmeca ProMax 3D Max Technical manual...

  • Page 205: Removing Shoulder Arm Covers

    8.1.6.1 Removing shoulder arm upper cover The shoulder arm cover is attached to the shoulder arm with one M5 attachment screw. 1. Unscrew the attachment screw and lift the shoulder arm cover up from its position. Technical manual Planmeca ProMax 3D Max...

  • Page 206: Removing Patient Support Arm Covers

    For more information on patient support arm procedures, see Chapter "Patient support arm" on page 175. 8.1.8 Removing column covers The following sections describe how to remove the covers from the X-ray unit’s column component. Planmeca ProMax 3D Max Technical manual...
  • Page 207 1. Enter the calibration mode: 1. Touch the service spanner on the Main display. 2. Touch Technical and enter password (1701). 2. Touch Calibrations (3200) and select Patient Support Calibration (3240). The Patient Support calibration display appears. Technical manual Planmeca ProMax 3D Max...
  • Page 208 1. Drive the column to the convenient height and switch the unit off. 2. Unscrew four attachment screws of the patient support carriage cover (1) and pull the cover away from its position (2). Planmeca ProMax 3D Max Technical manual...
  • Page 209 DO NOT DRIVE the patient support TOO FAR DOWN, but just enough to get the telescopic column upper front panel removed. 7. IMPORTANT: After attaching the cover, exit the Patient Support Calibration mode by touching CANCEL button. 8. Switch off the X-ray unit. Technical manual Planmeca ProMax 3D Max...
  • Page 210 8 Parts replacement and repair 4. Unscrew the six screws of the EMC cover (1) and remove the EMC cover (2). Planmeca ProMax 3D Max Technical manual...
  • Page 211 3. Detach the upper inner corner of the cover plate by carefully pulling it outwards (2). 4. Detach the cover plate by pushing the cover plate inwards (see the small arrows in the figure below) (3). Technical manual Planmeca ProMax 3D Max...

  • Page 212: Removing And Replacing Pcbs

    All the cable connectors are labelled. 9. Unscrew the Power PCB attachment screws with the 2.5 mm Allen key and detach the Power supply PCB from the CPU PCB. 10. Remove the Power supply PCB. Planmeca ProMax 3D Max Technical manual...
  • Page 213 (1a in the figure below). 4. Then push the Power supply PCB upper edge towards the right side of the column so that the heat sink touches the column (4 in the figure Technical manual Planmeca ProMax 3D Max...
  • Page 214 2.5 mm Allen key and detach the CPU PCB from the Power PCB (1), in the figure below. Remove the CPU PCB. 3. Disconnect all the cables that are connected to the Ethernet PCB and CPU PCB (2), in the figure below. Planmeca ProMax 3D Max Technical manual...
  • Page 215 8.2.1.3 Replacing input PCB on X-ray units with detachable power supply cord WARNING The X-ray unit contains live mains voltage parts. Always unplug the unit from mains outlet before attempting to service the Input module. Technical manual Planmeca ProMax 3D Max...
  • Page 216 If the X-ray unit is equipped with a locking plate, it must be removed first. Unscrew the two M4X12 DIN7984 screws (1) on the plate (2) with a 2.5 mm Allen key and remove the plate. Planmeca ProMax 3D Max Technical manual...
  • Page 217 3 mm Allen key and remove the cover (1 in the figure below). 1 M4x16 DIN 912 attachment screws 2 M4.8x19 torx 7981 attachment screws 3 M4x16 DIN 912 screws 4 Column top cover 5 Input 121-01 PCB 6 Power supply cable 7 Input module Technical manual Planmeca ProMax 3D Max...
  • Page 218 2. Unscrew the two M4x16 DIN 7984 attachment screws of the column top cover with 3 mm Allen key (1) and remove the cover (2). 3. Unscrew the two M4.8x19 torx 7981 attachment screws of the input module (3) and detach the module (4). Planmeca ProMax 3D Max Technical manual...

  • Page 219: Removing Patient Position Control Pcb

    For more information on patient support arm procedures, see Chapter "Patient support arm" on page 175. 8.3 Replacing / upgrading software The software is loaded using the Planmeca Device tool software. Refer to the Planmeca Device Tool manual, publication number 10031558. 8.4 Replacing power cable...
  • Page 220 2. Remove the power cable parts from their connections. The following cabling placements are important: 1. Input mains line (L) 2. Neutral (N) 3. Ground 4. Cable tie 3. Remove the power cable (1) and remove the plastic housing (2). Planmeca ProMax 3D Max Technical manual...

  • Page 221: Replacing Other Components

    4. Remove the old battery from its socket on the RTC PCB and place a new 20 mm Lithium Coin Cell Battery 3V (type CR2032) to the battery socket. 1 Cover 2 M4x6 DIN 7984 screws 3 20 mm Lithium Coin Cell Battery 3V Technical manual Planmeca ProMax 3D Max...

  • Page 222: Appendix A: Diagrams

    • "Ed3 new Input2 wiring diagram" on page 217 (input module type in the figure below) • "Ed2 input module wiring diagram" on page 218 (input module type in the figure below) Planmeca ProMax 3D Max Technical manual...

  • Page 223: Ed3 New Input2 Wiring Diagram

    Appendix A: Diagrams A.1.1 Ed3 new Input2 wiring diagram Technical manual Planmeca ProMax 3D Max...

  • Page 224: Ed2 Input Module Wiring Diagram

    Appendix A: Diagrams A.1.2 Ed2 input module wiring diagram Planmeca ProMax 3D Max Technical manual...

  • Page 225: Cpu1 Pcb Wiring Diagram

    Appendix A: Diagrams A.2 CPU1 PCB wiring diagram Technical manual Planmeca ProMax 3D Max...

  • Page 226: C-Arms Pcbs

    Appendix A: Diagrams A.3 C-arms PCBs A.3.1 C-arm PCB wiring diagram Planmeca ProMax 3D Max Technical manual...

  • Page 227: C-Arm Pcb (120 Kv Tube Head) Wiring Diagram

    Appendix A: Diagrams A.3.2 C-arm PCB (120 kV tube head) wiring diagram Technical manual Planmeca ProMax 3D Max...

  • Page 228: Ppc Pcb Wiring Diagram

    Appendix A: Diagrams A.4 PPC PCB wiring diagram Planmeca ProMax 3D Max Technical manual...

  • Page 229: Psu Pcb Wiring Diagram

    Appendix A: Diagrams A.5 PSU PCB wiring diagram Technical manual Planmeca ProMax 3D Max...

  • Page 230: Ethernet Pcb Wiring Diagram

    Appendix A: Diagrams A.6 Ethernet PCB wiring diagram Planmeca ProMax 3D Max Technical manual...

  • Page 231: Cephalostat Pcbs

    Appendix A: Diagrams A.7 Cephalostat PCBs A.7.1 Planmeca ProMax Ceph PCB wiring diagram Technical manual Planmeca ProMax 3D Max...

  • Page 232: Planmeca Proceph Pcb Wiring Diagram

    Appendix A: Diagrams A.7.2 Planmeca ProCeph PCB wiring diagram Planmeca ProMax 3D Max Technical manual...
  • Page 234 Planmeca Oy | Asentajankatu 6 | 00880 Helsinki | Finland tel. +358 20 7795 500 | fax +358 20 7795 555 | sales@planmeca.com | www.planmeca.com...

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