HP M2350A Service Manual page 121

Preparing the Site
Preparing and 'Ikrminating Cables
9. Strip 5 mm (3/16 ") insulation from leads and twist conductor strands tightly.
10. Using one of the crimping tools (90312-l from Amp-USA, or 169341-1 from Amp-Europe),
crimp contacts to leads. Use slot 24- 20 on the Amp-USA tool or slot 0,2-0,56 on
the Amp-Europe tool. Crimped contacts should overlap insulation. Refer to Amp
documentation in the appendix at the end of this chapter for crimping instructions.
11. Use shrink tubing from step 1 to cover outer shield.
Terminating Contacts to Connectors and Faceplates.
1. If you are using factory crimped contacts, remove the heatshrink tubing protecting the pins,
and use another piece of shrink tubing 0890-0273 to cover only the shield so that the leads
are exposed.
2. Visually inspect pins for loose or defective crimp contacts.
3. Cut and re-terminate any defective crimp contacts.
4. Assemble connector to faceplate using hardware kit 1252-1085 which is included with the
cable assembly. (See "Faceplate Assemblies" in next section for illustration and instructions.)
5. Using the insertion tool included with the tool kit, insert contacts into connector housing.
(See connection diagram below). If using the Amp 91285-1
insertion
tool, use the yellow tip
for insertion and the red tip for extraction.
6. Solder one of the shield leads to the middle of the connector shell on the rear side of the
connector or solder lead to tab, if present.
7. Assemble faceplate to wallbox using screws included with faceplate
,
DC/DC CABLE
4 CONDUCTOR 20 AWG
DOUBLE SHIELD.DOUBLE JACKET
3.2 cm
OUTER AND INNER
,
(1 114') ,
SHIELDS
MALE CONNECTOR
REAR VIEW)
SHIELD .-I
FEMALE CONNECTOR
REAR VIEW)
I- SHIELD
GREEN WHITE
5-19