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MacDon FlexDraper FD1 Series Manuals
Manuals and User Guides for MacDon FlexDraper FD1 Series. We have
6
MacDon FlexDraper FD1 Series manuals available for free PDF download: Operator's Manual, Unloading And Assembly Instructions, Manual, Quick Card
MacDon FlexDraper FD1 Series Operator's Manual (628 pages)
Combine Header
Brand:
MacDon
| Category:
Farm Equipment
| Size: 63.99 MB
Table of Contents
List of Revisions
9
Model and Serial Number
11
Table of Contents
13
Chapter 1: Safety
25
Safety Alert Symbols
25
Signal Words
26
General Safety
27
Maintenance Safety
29
Hydraulic Safety
30
Safety Signs
31
Installing Safety Decals
31
Safety Decal Locations
32
Understanding Safety Signs
37
Chapter 2: Product Overview
43
Definitions
43
Specifications
45
Component Identification
49
FD1 Series Flexdraper
49
FM100 Float Module
50
Chapter 3: Operation
53
Owner/Operator Responsibilities
53
Operational Safety
54
Header Safety Props
54
Reel Safety Props
55
Engaging Reel Safety Props
55
Disengaging Reel Safety Props
56
Endshields
57
Opening Endshields
57
Closing Endshields
58
Checking and Adjusting Endshields
59
Removing Endshields
60
Installing Endshields
61
Linkage Covers
61
Removing Linkage Covers
61
Installing Linkage Covers
62
Daily Start-Up Check
63
Break-In Period
64
Shutting down the Combine
65
Cab Controls
66
Header Setup
67
Header Attachments
67
Header Settings
67
Optimizing Header for Straight Combining Canola
78
Checking and Adjusting Feed Auger Springs
78
Reel Settings
80
Header Operating Variables
82
Cutting off the Ground
82
Adjusting Stabilizer / Slow Speed Transport Wheels
83
Adjusting Stabilizer Wheels
84
Cutting on the Ground
86
Adjusting Inner Skid Shoes
86
Adjusting Outer Skid Shoes
87
Header Float
88
Checking and Adjusting Header Float
88
Locking/Unlocking Header Float
93
Locking/Unlocking Header Wings
94
Operating in Flex Mode
94
Operating in Rigid Mode
95
Checking and Adjusting Header Wing Balance
97
Checking Wing Balance
97
Adjusting Wing Balance
103
Header Angle
105
Adjusting Header Angle from Combine
107
Reel Speed
113
Optional Reel Drive Sprockets
113
Ground Speed
114
Draper Speed
115
Adjusting Header Draper Speed
116
Feed Draper Speed
117
Knife Speed Data
118
Checking Knife Speed
119
Reel Height
119
Checking and Adjusting Reel Height Sensor
120
Replacing Reel Height Sensor
122
Reel Fore-Aft Position
123
Adjusting Reel Fore-Aft Position
124
Repositioning Fore-Aft Cylinders on Non-European-Configured Headers
125
Repositioning Fore-Aft Cylinders on European-Configured Headers
128
Reel Conversion Option
132
Reel Tine Pitch
135
Reel Cam Settings
135
Adjusting Reel Cam
137
Crop Dividers
139
Removing Crop Dividers with Latch Option from Header
139
Installing Crop Dividers with Latch Option Onto Header
140
Removing Crop Dividers Without Latch Option from Header
140
Installing Crop Dividers Without Latch Option Onto Header
142
Crop Divider Rods
143
Installing Crop Divider Rods
144
Removing Crop Divider Rods
144
Rice Divider Rods
145
Setting Auger Position
145
Auto Header Height Control (AHHC)
148
Sensor Operation
149
Sensor Output Voltage Range - Combine Requirements
150
Volt Adapter (MD #B6421) - New Holland Combines Only
150
Manually Checking Voltage Range: One-Sensor System
151
Manually Checking Voltage Range: Two-Sensor System
153
Adjusting Voltage Limits: One-Sensor System
155
Adjusting Voltage Limits: Two-Sensor System
155
Replacing the Auto Header Height Control (AHHC) Sensor (One-Sensor System)
157
Replacing Float Indicator Cable
159
Calibrating the Auto Header Height Control (Case IH 5088/6088/7088)
163
Case IH 5088/6088/7088 Combines
163
Setting the Sensitivity of the Auto Header Height (Case IH 5088/6088/7088)
164
Case IH 5130/6130/7130 and 5140/6140/7140 MID-Range Combines
166
Setting up the Header on the Combine Display
166
Checking Voltage Range from Combine Cab
168
Calibrating Auto Header Height Control (Case IH 5130/6130/7130, 5140/6140/7140)
170
Setting Preset Cutting Height (Case 5130/6130/7130, 5140/6140/7140)
171
Case IH 7010/8010, 7120/8120/9120, 7230/8230/9230 and 7240/8240/9240 Combines
174
Checking Voltage Range from the Combine Cab (Case 8010)
174
Checking Voltage Range from the Combine Cab
177
Setting Header Controls (Case 8010)
177
Calibrating the Auto Header Height Control
180
Calibrating the Auto Header Height Control
184
Software)
184
Checking Reel Height Sensor Voltages (Case IH)
188
Setting Preset Cutting Height
189
Challenger and Massey Ferguson 6 and 7 Series Combines
190
Checking Voltage Range from the Combine Cab (Challenger and Massey Ferguson)
190
Engaging the Auto Header Height Control (Challenger and Massey Ferguson)
192
Calibrating the Auto Header Height Control (Challenger and Massey Ferguson)
193
Adjusting the Header Height (Challenger and Massey Ferguson)
195
Adjusting the Header Raise/Lower Rate (Challenger and Massey Ferguson)
195
Ferguson)
196
Setting the Sensitivity of the Auto Header Height Control
196
Checking Voltage Range from the Combine Cab
197
Gleaner R65/R66/R75/R76 and S Series Combines
197
S Series)
197
Engaging the Auto Header Height Control
199
S Series)
199
Calibrating the Auto Header Height Control
201
S Series)
201
Turning off the Accumulator (Gleaner R65/R66/R75/R76 and Pre-2016 S Series)
202
Adjusting the Header Raise/Lower Rate
203
S Series)
203
Adjusting Ground Pressure (Gleaner R65/R66/R75/R76 and Pre-2016 S Series)
203
Adjusting the Sensitivity of the Auto Header Height Control (AHHC) (Gleaner R65/R66/R75/R76
204
R65/R66/R75/R76 and Pre-2016 S Series)
205
Troubleshooting Alarms and Diagnostic Faults
205
S Series)
205
Gleaner S9 Series Combines
207
Setting up the Header (Gleaner S9 Series)
207
Setting up Reel Settings (Gleaner S9 Series)
212
Setting up Automatic Header Controls (Gleaner S9 Series)
213
Calibrating the Header (Gleaner S9 Series)
216
Operating Header (Gleaner S9 Series)
219
Header In-Field Settings
220
John Deere 60 Series Combines
221
Checking Voltage Range from the Combine Cab (John Deere 60 Series)
221
Calibrating the Auto Header Height Control (John Deere 60 Series)
224
Turning the Accumulator off (John Deere 60 Series)
225
Setting the Sensing Grain Header Height to 50 (John Deere 60 Series)
226
Setting the Sensitivity of the Auto Header Height Control (John Deere 60 Series)
227
Adjusting the Threshold for the Drop Rate Valve (John Deere 60 Series)
228
John Deere 70 Series Combines
229
Checking Voltage Range from the Combine Cab (John Deere 70 Series)
229
Calibrating Feeder House Speed (John Deere 70 Series)
232
Calibrating the Auto Header Height Control (John Deere 70 Series)
232
Setting the Sensitivity of the Auto Header Height Control (John Deere 70 Series)
234
Adjusting the Manual Header Raise/Lower Rate (John Deere 70 Series)
235
John Deere S and T Series Combines
236
Checking Voltage Range from the Combine Cab (John Deere S and T Series)
236
Calibrating the Auto Header Height Control (John Deere S and T Series)
239
Setting the Sensitivity of the Auto Header Height Control (John Deere S and T Series)
242
Adjusting the Manual Header Raise/Lower Rate (John Deere S and T Series)
243
Setting Preset Cutting Height (John Deere S and T Series)
244
Calibrating Feeder House Fore-Aft Tilt Range (John Deere S and T Series)
246
Checking Reel Height Sensor Voltages (John Deere S and T Series)
249
Calibrating Reel Height Sensor (John Deere S and T Series)
251
John Deere S7 Series Combines
254
Setting up Header (John Deere S7 Series)
254
Checking Voltage Range from the Combine Cab (John Deere S7 Series)
258
Calibrating Feeder House (John Deere S7 Series)
260
Calibrating Header (John Deere S7 Series)
263
CLAAS 500 Series Combines
266
Calibrating the Auto Header Height Control (CLAAS 500 Series)
266
Setting Cutting Height (CLAAS 500 Series)
268
Setting the Sensitivity of the Auto Header Height Control (CLAAS 500 Series)
270
Adjusting Auto Reel Speed (CLAAS 500 Series)
272
CLAAS 600 and 700 Series Combines
275
Calibrating the Auto Header Height Control (CLAAS 600 and 700 Series)
275
Setting Cutting Height (CLAAS 600 and 700 Series)
278
Setting the Sensitivity of the Auto Header Height Control (CLAAS 600 and 700 Series)
279
Adjusting Auto Reel Speed (CLAAS 600 and 700 Series)
280
Calibrating Reel Height Sensor (CLAAS 600 and 700 Series)
282
Adjusting Auto Reel Height (CLAAS 600 and 700 Series)
284
Checking Voltage Range from the Combine Cab (New Holland)
285
New Holland Combines (CR/CX Series-Pre-2015 Model Year)
285
Setting up Auto Header Height Control (New Holland CR/CX Series)
288
Calibrating the Auto Header Height Control (New Holland CR/CX Series)
289
Adjusting Header Raise Rate (New Holland CR/CX Series)
292
Setting the Header Lower Rate (New Holland CR/CX Series)
292
Setting the Sensitivity of the Auto Header Height Control (New Holland CR/CX Series)
293
Setting Preset Cutting Height (New Holland CR/CX Series)
294
Checking Voltage Range from the Combine Cab (New Holland CR Series)
295
New Holland Combines (CR Series-Model Year 2015 and Later)
295
Setting up Auto Header Height Control (New Holland CR Series)
298
Calibrating the Auto Header Height Control (New Holland CR Series)
301
Checking Reel Height Sensor Voltages (New Holland)
304
Setting Preset Cutting Height (New Holland CR Series - 2015 and Later)
305
Setting Maximum Work Height (New Holland CR Series)
307
Configuring Reel Fore-Aft, Header Tilt, and Header Type (New Holland CR Series)
308
Leveling the Header
310
Unplugging the Cutterbar
312
Unplugging the Float Module
313
Transporting the Header
314
Towing
314
Transporting Header on Combine
314
Attaching Header to Towing Vehicle
315
Towing the Header
315
Converting from Transport to Field Position
316
Removing Tow-Bar
316
Storing the Tow-Bar
317
Moving Front (Left) Wheels into Field Position
319
Moving Rear (Right) Wheels into Field Position
320
Converting from Field to Transport Position
322
Moving Front (Left) Wheels into Transport Position
322
Moving Rear (Right) Wheels into Transport Position
324
Attaching Tow-Bar
327
Storing the Header
330
Chapter 4: Header Attachment/Detachment
331
Float Module Feed Auger Configurations
331
Converting from Ultra Narrow Configuration or Narrow Configuration to Medium Configuration
334
Converting from Wide Configuration to Medium Configuration
337
Converting from Medium Configuration or Wide Configuration to Narrow Configuration
339
Converting from Ultra Narrow Configuration to Narrow Configuration
341
Converting from Medium Configuration to Wide Configuration
342
Converting from Ultra Narrow or Narrow Configuration to Wide Configuration
344
Optional Modification to Wide Configuration
346
Converting from Medium Configuration or Wide Configuration to Ultra Narrow Configuration
347
Converting from Narrow Configuration to Ultra Narrow Configuration
351
Float Module Setup
355
Using Auger Flighting
355
Using Stripper Bars
355
Case IH Combines
356
Attaching Header to Case IH Combine
356
Detaching Header from Case IH Combine
361
AGCO (Challenger, Gleaner, and Massey Ferguson) Combines
364
Attaching Header to a Challenger, Gleaner, or Massey Ferguson Combine
364
Detaching Header from a Challenger, Gleaner, or Massey Ferguson Combine
369
John Deere Combines
372
Attaching Header to John Deere Combine
372
Detaching Header from John Deere Combine
376
CLAAS Combines
379
Attaching Header to CLAAS Combine
379
Detaching Header from CLAAS Combine
384
New Holland Combines
387
Attaching Header to New Holland CR/CX Combine
387
Detaching Header from New Holland CR/CX Combine
391
CR Feeder Deflectors
395
Attaching and Detaching Header from Float Module
396
Detaching Header from Float Module
396
Attaching Header to Float Module
401
Chapter 5: Maintenance and Servicing
407
Preparing Machine for Servicing
407
Maintenance Specifications
408
Installing a Sealed Bearing
408
Maintenance Requirements
409
Maintenance Schedule/Record
409
Break-In Inspection
412
Preseason Servicing
412
End-Of-Season Service
413
Checking Hydraulic Hoses and Lines
414
Lubrication and Servicing
414
Service Intervals
414
Greasing Procedure
423
Lubricating Reel Drive Chain
424
Lubricating Auger Drive Chain
426
Lubricating Header Drive Gearbox
428
Hydraulics
431
Checking Oil Level in Hydraulic Reservoir
431
Adding Oil to Hydraulic Reservoir
432
Changing Oil in Hydraulic Reservoir
433
Changing Oil Filter
434
Electrical System
435
Replacing Light Bulbs
435
Header Drive
436
Removing Driveline
436
Installing Driveline
437
Removing Driveline Guard
438
Installing Driveline Guard
440
Adjusting Gearbox Drive Chain Tension
442
Auger
443
Adjusting Auger to Pan Clearance
443
Checking Auger Drive Chain Tension
445
Adjusting Auger Drive Chain Tension
447
Removing Auger Drive Chain
448
Installing Auger Drive Chain
450
Using Auger Flighting
452
Auger Fingers
452
Removing Feed Auger Fingers
453
Installing Feed Auger Fingers
455
Checking Auger Finger Timing
458
Adjusting Auger Finger Timing
459
Knife
461
Replacing Knife Section
461
Removing Knife
462
Removing Knifehead Bearing
463
Installing Knifehead Bearing
464
Installing Knife
464
Spare Knife
465
Knife Guards
465
Adjusting Knife Guards
465
Replacing Pointed Guards
467
Replacing Stub Guards
470
Checking Pointed Guard Hold-Downs
471
Adjusting Hold-Downs with Pointed Guards
472
Adjusting Hold-Down at Double-Knife Center Pointed Guard
473
Checking and Adjusting Stub Guard Hold-Downs
474
Adjusting Hold-Downs with Stub Guards
475
Knifehead Shield
476
Installing Knifehead Shield
477
Knife Drive System
478
Knife Drive Box
478
Checking Knife Drive Box
478
Checking Mounting Bolts
479
Removing Knife Drive Box
480
Removing Knife Drive Box Pulley
482
Installing Knife Drive Box Pulley
482
Installing Knife Drive Box
483
Changing Oil in Knife Drive Box
485
Knife Drive Belts
486
Feed Draper
490
Replacing Feed Draper
490
Adjusting Feed Draper Tension
492
Feed Draper Drive Roller
493
Removing Feed Draper Drive Roller
493
Installing Feed Draper Drive Roller
496
Replacing Feed Draper Drive Roller Bearing
497
Feed Draper Idler Roller
499
Removing Feed Draper Idler Roller
499
Installing Feed Draper Idler Roller
500
Replacing Feed Draper Idler Roller Bearing
501
Lowering Float Module Feed Deck Pan
503
Raising Float Module Feed Deck Pan
505
Float Module Stripper Bars and Feed Deflectors
506
Removing Stripper Bars
506
Installing Stripper Bars
507
Replacing Feed Deflectors on New Holland CR Combines
507
Header Drapers
509
Removing Side Drapers
509
Installing Side Drapers
510
Adjusting Draper Tension
512
Adjusting Header Draper Tracking
514
Adjusting Deck Height
516
Header Draper Roller Maintenance
518
Draper Deck Idler Roller
518
Inspecting Draper Roller Bearing
518
Draper Deck Drive Roller
521
Reel
526
Reel Clearance to Cutterbar
526
Measuring Reel Clearance
526
Adjusting Reel Clearance
529
Reel Frown
530
Adjusting Reel Frown
530
Centering Double Reel
531
Reel Fingers
531
Removing Steel Fingers
531
Installing Steel Fingers
532
Removing Plastic Fingers
533
Installing Plastic Fingers
534
Removing Bushings from Five-, Six-, or Nine-Bat Reels
535
Tine Tube Bushings
535
Installing Bushings on Five-, Six-, or Nine-Bat Reels
540
Reel Endshields
547
Replacing Reel Endshields
547
Replacing Reel Endshield Supports
549
Reel System
550
Reel Drive Cover
550
Removing Reel Drive Cover
550
Installing Reel Drive Cover
551
Loosening Reel Drive Chain
552
Reel Drive Chain Tension
552
Tightening Reel Drive Chain
552
Reel Drive Sprocket
554
Removing Reel Drive Sprocket
554
Installing Reel Drive Sprocket
555
Double-Reel U-Joint
556
Removing Double-Reel U-Joint
556
Installing Double-Reel U-Joint
557
Installing Reel Drive Motor
558
Reel Drive Motor
558
Removing Reel Drive Motor
558
Replacing Drive Chain on Double Reel
559
Replacing Drive Chain on Single Reel
561
Replacing AGCO (Challenger, Gleaner, and Massey Ferguson) Sensor
562
Replacing Reel Speed Sensor
562
Replacing CLAAS 400 Series Reel Speed Sensor
564
Replacing John Deere Reel Speed Sensor
564
Replacing CLAAS 500/700 Series Reel Speed Sensor
565
Transport System (Optional)
566
Checking Wheel Bolt Torque
566
Checking Axle Bolt Torque
567
Checking Tire Pressure
568
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MacDon FlexDraper FD1 Series Operator's Manual (510 pages)
Combine Header
Brand:
MacDon
| Category:
Farm Equipment
| Size: 59.31 MB
Table of Contents
Table of Contents
11
Safety
19
Safety Alert Symbols
19
Signal Words
20
General Safety
21
Maintenance Safety
23
Hydraulic Safety
24
Safety Signs
25
Installing Safety Decals
25
Safety Decal Locations
26
Understanding Safety Signs
29
Product Overview
35
Definitions
35
Specifications
37
Component Identification
42
FD1-Series Flexdraper
42
FM100 Float Module
43
Operation
45
Owner/Operator Responsibilities
45
Operational Safety
46
Header Safety Props
47
Reel Safety Props
47
Engaging Reel Safety Props
47
Disengaging Reel Safety Props
48
Endshields
49
Opening Endshields
49
Closing Endshields
50
Removing Endshields
51
Installing Endshields
51
Checking and Adjusting Endshields
52
Linkage Covers
55
Removing Linkage Covers
55
Installing Linkage Covers
56
Daily Start-Up Check
57
Break-In Period
58
Shutting down the Machine
59
Cab Controls
60
Header Setup
61
Header Attachments
61
Header Settings
61
Optimizing Header for Straight Combining Canola
63
Checking and Adjusting Feed Auger Spring Tension
64
Reel Settings
65
Header Operating Variables
67
Cutting Height
67
Cutting off the Ground
67
Cutting on the Ground
71
Header Float
73
Checking and Adjusting Header Float
74
Locking/Unlocking Header Float
79
Locking/Unlocking Header Wings
80
Operating in Flex Mode
80
Operating in Rigid Mode
81
Checking and Adjusting Header Wing Balance
82
Checking Wing Balance
83
Adjusting Wing Balance
88
Header Angle
90
Adjusting Header Angle
91
Reel Speed
91
Optional Reel Drive Sprockets
91
Ground Speed
92
Draper Speed
93
Adjusting Header Draper Speed
93
Feed Draper Speed
94
Knife Speed
95
Checking Knife Speed
95
Reel Height
96
Manually Checking Voltage Range
97
Adjusting Reel Height Sensor
98
Reel Fore-Aft Position
100
Adjusting Reel Fore-Aft Position
100
Repositioning Fore-Aft Cylinders
102
Repositioning Fore-Aft Cylinders with Multi-Crop Rapid Reel Conversion Option
105
Reel Tine Pitch
107
Reel Cam Settings
107
Adjusting Reel Cam
109
Crop Dividers
110
Removing Crop Dividers with Latch Option from Header
110
Removing Crop Dividers Without Latch Option from Header
111
Installing Crop Dividers with Latch Option Onto Header
111
Installing Crop Dividers Without Latch Option Onto Header
113
Crop Divider Rods
114
Removing Crop Divider Rods
115
Installing Crop Divider Rods
115
Rice Divider Rods
116
Auto Header Height Control (AHHC)
117
Sensor Output Voltage Range - Combine Requirements
119
Manually Checking Voltage Range (One-Sensor System)
119
Manually Checking Voltage Range (Two-Sensor System)
122
Adjusting Voltage Limits (One-Sensor System)
124
Adjusting Voltage Limits (Two-Sensor System)
126
Case IH 2500 and 5088/6088/7088 Combines
128
Calibrating the Auto Header Height Control (Case IH 2500 and 5088/6088/7088)
128
Setting the Sensitivity of the Auto Header Height (Case IH 2500 and 5088/6088/7088)
129
Case IH 5130/6130/7130, 7010/8010, 7120/8120/9120, and 7230/8230/9230 Combines
130
Checking Voltage Range from the Combine Cab (Case 8010)
130
Checking Voltage Range from the Combine Cab (Case IH 5130/6130/7130, 7010/8010; 7120/8120/9120; 7230/8230/9230)
133
Calibrating the Auto Header Height Control (Case IH 5130/6130/7130, 7010/8010; 7120/8120/9120; 7230/8230/9230)
136
Calibrating the Auto Header Height Control (Case Combines with Version 28.00 or Higher Software)
138
Setting Preset Cutting Height (Case 7010/8010, 7120/8120/9120, 7230/8230/9230)
140
Challenger and Massey Ferguson Combines
142
Checking Voltage Range from the Combine Cab (Challenger and Massey Ferguson)
142
Engaging the Auto Header Height Control (Challenger and Massey Ferguson)
144
Calibrating the Auto Header Height Control (Challenger and Massey Ferguson)
144
Adjusting the Header Height (Challenger and Massey Ferguson)
146
Adjusting the Header Raise/Lower Rate (Challenger and Massey Ferguson)
147
Setting the Sensitivity of the Auto Header Height Control (Challenger and Massey Ferguson)
148
Gleaner R65/R66/R75/R76 and S Series Combines
150
Checking Voltage Range from the Combine Cab (Gleaner R65/R66/R75/R76 and S Series)
150
Engaging the Auto Header Height Control (Gleaner R65/R66/R75/R76 and S Series)
151
Calibrating the Auto Header Height Control (Gleaner R65/R66/R75/R76 and S Series)
153
Turning off the Accumulator (Gleaner R65/R66/R75/R76 and S Series)
154
Adjusting the Header Raise/Lower Rate (Gleaner R65/R66/R75/R76 and S Series)
154
Adjusting Ground Pressure (Gleaner R65/R66/R75/R76 and S Series)
155
Adjusting the Sensitivity of the Auto Header Height Control (Gleaner R65/R66/R75/R76 and S Series)
156
Troubleshooting Alarms and Diagnostic Faults (Gleaner R65/R66/R75/R76 and S Series)
157
John Deere 60 Series Combines
160
Checking Voltage Range from the Combine Cab (John Deere 60 Series)
160
Calibrating the Auto Header Height Control (John Deere 60 Series)
161
Turning the Accumulator off (John Deere 60 Series)
163
Setting the Sensing Grain Header Height to 50 (John Deere 60 Series)
163
Setting the Sensitivity of the Auto Header Height Control (John Deere 60 Series)
164
Adjusting the Threshold for the Drop Rate Valve (John Deere 60 Series)
165
John Deere 70 Series Combines
167
Checking Voltage Range from the Combine Cab (John Deere 70 Series)
167
Calibrating Feeder House Speed (John Deere 70 Series)
170
Calibrating the Auto Header Height Control (John Deere 70 Series)
170
Setting the Sensitivity of the Auto Header Height Control (John Deere 70 Series)
172
Adjusting the Manual Header Raise/Lower Rate (John Deere 70 Series)
172
John Deere S and T Series Combines
174
Checking Voltage Range from the Combine Cab (John Deere S and T Series)
174
Calibrating the Auto Header Height Control (John Deere S and T Series)
177
Setting the Sensitivity of the Auto Header Height Control (John Deere S and T Series)
179
Adjusting the Manual Header Raise/Lower Rate (John Deere S and T Series)
179
Calibrating Feeder House Fore/Aft Tilt Range (John Deere S and T Series)
181
Lexion 500 Series Combines
184
Calibrating the Auto Header Height Control (Lexion 500 Series)
184
Setting Cutting Height (Lexion 500 Series)
186
Setting the Sensitivity of the Auto Header Height Control (Lexion 500 Series)
188
Adjusting Auto Reel Speed (Lexion 500 Series)
190
Lexion 600 and 700 Series Combines
193
Calibrating the Auto Header Height Control (Lexion 600 and 700 Series)
193
Setting Cutting Height (Lexion 600 and 700 Series)
195
Setting the Sensitivity of the Auto Header Height Control (Lexion 600 and 700 Series)
195
Adjusting Auto Reel Speed (Lexion 600 and 700 Series)
197
New Holland Combines
199
Checking Voltage Range from the Combine Cab (New Holland)
199
Engaging the Auto Header Height Control (New Holland CR/CX Series)
201
Calibrating the Auto Header Height Control (New Holland CR/CX Series)
202
Adjusting Header Raise Rate (New Holland CR/CX Series)
204
Setting the Header Lower Rate (New Holland CR/CX Series)
205
Setting the Sensitivity of the Auto Header Height Control (New Holland CR/CX Series)
206
New Holland Combines (CR Series-Model Year 2015 and Later)
209
Checking Voltage Range from the Combine Cab (New Holland CR Series)
209
Engaging the Auto Header Height Control (New Holland CR Series)
212
Calibrating the Auto Header Height Control (New Holland CR Series)
215
Setting Auto Height (New Holland CR Series)
217
Setting Maximum Work Height (New Holland CR Series)
218
Sensor Operation
219
Levelling the Header
220
Unplugging the Cutterbar
222
Unplugging the Float Module
223
Upper Cross Auger (UCA)
224
Removing Beater Bars
224
Installing Beater Bars
224
Transporting Header
226
Transporting Header on Combine
226
Towing
226
Attaching Header to Towing Vehicle
227
Towing the Header
227
Converting from Transport to Field Position
228
Removing Tow-Bar
228
Storing the Tow-Bar
229
Moving Front (Left) Wheels into Field Position
230
Moving Rear (Right) Wheels into Field Position
232
Converting from Field to Transport Position
235
Moving Front (Left) Wheels into Transport Position
235
Moving Rear (Right) Wheels into Transport Position
236
Attaching Tow-Bar
239
Storing the Header
242
Header Attachment/Detachment
243
Float Module Feed Auger Configurations
243
Converting from Configuration B or D to Configuration a
245
Converting from Configuration C to Configuration a
247
Converting from Configuration a or C to Configuration B
248
Converting from Configuration D to Configuration B
250
Converting from Configuration a to Configuration C
251
Converting from Configuration B or D to Configuration C
252
Optional Modification to Configuration C
253
Converting from Configuration a or C to Configuration D
254
Converting from Configuration B to Configuration D
258
Float Module Setup
261
Using Auger Flighting
261
Using Stripper Bars
261
Adjusting Auger Speed
261
Case IH Combines
262
Attaching Header to Case IH Combine
262
Detaching Header from Case IH Combine
267
AGCO (Challenger, Gleaner, and Massey Ferguson) Combines
270
Attaching Header to a Challenger, Gleaner, or Massey Ferguson Combine
270
Detaching Header from a Challenger, Gleaner, or Massey Ferguson Combine
275
John Deere Combines
278
Attaching Header to John Deere Combine
278
Detaching Header from John Deere Combine
282
Lexion Combines
285
Attaching Header to Lexion Combine
285
Detaching Header from Lexion Combine
290
New Holland Combines
294
Attaching Header to New Holland CR/CX Combine
294
Detaching Header from New Holland CR/CX Combine
298
CR Feeder Deflectors
302
Attaching and Detaching Header from Float Module
303
Detaching Header from Float Module
303
Attaching Header to Float Module
308
Maintenance and Servicing
313
Preparing Machine for Servicing
313
Maintenance Specifications
314
Recommended Fluids and Lubricants
314
Installing a Sealed Bearing
315
Maintenance Requirements
316
Maintenance Schedule/Record
317
Break-In Inspection
319
Preseason Servicing
320
End-Of-Season Service
320
Checking Hydraulic Hoses and Lines
321
Lubrication and Servicing
321
Service Intervals
322
Greasing Procedure
331
Lubricating Reel Drive Chain
332
Lubricating Auger Drive Chain
333
Lubricating Header Drive Gearbox
336
Hydraulics
338
Checking Oil Level in Hydraulic Reservoir
338
Adding Oil to Hydraulic Reservoir
338
Changing Oil in Hydraulic Reservoir
339
Changing Oil Filter
340
Electrical System
341
Replacing Light Bulbs
341
Header Drive
342
Removing Driveline
342
Installing Driveline
343
Removing Driveline Guard
344
Installing Driveline Guard
346
Adjusting Tension on Gearbox Drive Chain
348
Auger
349
Adjusting Auger to Pan Clearance
349
Adjusting Auger Drive Chain Tension
351
Removing Auger Drive Chain
353
Installing Auger Drive Chain
356
Using Auger Flighting
357
Auger Fingers
358
Removing Feed Auger Fingers
358
Installing Feed Auger Fingers
359
Replacing Feed Auger Finger Guides
361
Knives
363
Replacing Knife Section
363
Removing Knife
365
Removing Knifehead Bearing
365
Installing Knifehead Bearing
366
Installing Knife
366
Spare Knife
367
Knife Guards
367
Adjusting Knife Guards
368
Replacing Pointed Guards
368
Replacing Stub Guards
370
Checking Knife Hold-Downs
372
Knifehead Shield
374
Installing Knifehead Shield
375
Knife Drive
376
Knife Drive Box
376
Checking Knife Drive Box
377
Checking Mounting Bolts
378
Removing Knife Drive Box
378
Removing Knife Drive Box Pulley
380
Installing Knife Drive Box Pulley
381
Installing Knife Drive Box
381
Changing Oil in Knife Drive Box
385
Knife Drive Belts
385
Feed Draper
389
Replacing Feed Draper
389
Adjusting Feed Draper Tension
390
Feed Draper Drive Roller
391
Removing Feed Draper Drive Roller - FM100
391
Installing Feed Draper Drive Roller - FM100
393
Replacing Feed Draper Drive Roller Bearing - FM100
394
Feed Draper Idler Roller
397
Removing Feed Draper Idler Roller - FM100
397
Replacing Feed Draper Idler Roller Bearing - FM100
398
Installing Feed Draper Idler Roller - FM100
399
Float Module Stripper Bars and Feed Deflectors
401
Removing Stripper Bars
401
Installing Stripper Bars
402
Replacing Feed Deflectors on New Holland CR Combines
403
Header Drapers
404
Removing Drapers
404
Installing Header Drapers
404
Adjusting Draper Tension
406
Adjusting Header Draper Tracking
408
Adjusting Deck Height
409
Header Draper Roller Maintenance
412
Inspecting Draper Roller Bearing
412
Draper Deck Idler Roller
412
Draper Deck Drive Roller
415
Replacing Draper Deflectors
419
Removing Narrow Draper Deflectors
419
Installing Narrow Draper Deflectors
420
Reel
422
Reel Clearance to Cutterbar
422
Measuring Reel Clearance
422
Adjusting Reel Clearance
425
Reel Frown
425
Adjusting Reel Frown
425
Centering Double Reels
426
Reel Fingers
427
Removing Steel Fingers
427
Installing Steel Fingers
427
Removing Plastic Fingers
428
Installing Plastic Fingers
429
Tine Tube Bushings
429
Removing Bushings from Five-, Six-, or Nine-Bat Reels
429
Installing Bushings on Five-, Six-, or Nine-Bat Reels
434
Reel Endshields
441
Replacing Reel Endshields
441
Replacing Reel Endshield Supports
442
MacDon FlexDraper FD1 Series Unloading And Assembly Instructions (354 pages)
Combine Header with FM100 Float Module
Brand:
MacDon
| Category:
Farm Equipment
| Size: 36.59 MB
Table of Contents
Table of Contents
7
Chapter 1: Safety
13
Signal Words
13
General Safety
14
Safety Signs
16
Chapter 2: Unloading
17
Unloading Header and Float Module from Trailer
17
Lowering Header
19
Removing Shipping Stands
22
Removing Endshields from Shipping Position - FD145 Headers
26
Chapter 3: Assembling Header and Float Module
29
Attaching Reel Lift Cylinders
29
Attaching Cam Arms
36
Repositioning Gearbox
38
Installing Driveline
40
Chapter 4: Setting up Float Module
43
Installing Filler Cap
43
Float Module Feed Auger Configurations
46
Converting from Ultra Narrow Configuration or Narrow Configuration to Medium Configuration
48
Converting from Wide Configuration to Medium Configuration
50
Converting from Medium Configuration or Wide Configuration to Narrow Configuration
52
Converting from Ultra Narrow Configuration to Narrow Configuration
54
Converting from Medium Configuration to Wide Configuration
55
Converting from Ultra Narrow or Narrow Configuration to Wide Configuration
57
Optional Modification to Wide Configuration
58
Converting from Medium Configuration or Wide Configuration to Ultra Narrow Configuration
59
Converting from Narrow Configuration to Ultra Narrow Configuration
63
Installing Feed Auger Fingers
66
Removing Feed Auger Fingers
68
Float Module Stripper Bars and Feed Deflectors
70
Removing Stripper Bars
70
CR Feeder Deflectors
70
Replacing Feed Deflectors on New Holland CR Combines
71
Chapter 5: Attaching Header to Combine
73
AGCO (Challenger, Gleaner, and Massey Ferguson) Combines
73
Installing Reel Fore-Aft / Header Tilt Selector Switch and Harness
73
Attaching Header to a Challenger, Gleaner, or Massey Ferguson Combine
76
Case IH Combines
81
Attaching Header to Case IH Combine
81
John Deere Combines
87
Installing Reel Fore-Aft / Header Tilt Switch: S and T Series Combines
87
Installing Reel Fore-Aft / Header Tilt Switch: 60 and 70 Series Combines
91
Attaching Header to John Deere Combine
95
CLAAS Combines
99
Attaching Header to CLAAS Combine
99
New Holland Combines
104
Attaching Header to New Holland CR/CX Combine
104
Completing the Header Assembly
109
Removing Shipping Supports
109
Positioning Transport Lights
110
Crop Dividers
110
Removing Crop Dividers from Storage
110
Installing Crop Divider Without Latch Option
111
Opening Endshields
111
Installing Crop Divider with Latch Option
113
Closing Endshields
114
Installing Crop Divider Rods
114
Installing Options
115
Chapter 6: Performing Predelivery Checks
117
Recording Model and Serial Number
117
Checking Tire Pressure: Transport and Stabilizer Wheels
119
Checking Wheel Bolt Torque
120
Checking Knife Drive Box
121
Checking Oil Level in Header Drive Gearbox
123
Checking Oil Level in Hydraulic Reservoir
124
Checking Knife Drive Belt Tension
125
Checking Pointed Guard Hold-Downs
126
Adjusting Pointed Guard Hold-Downs
127
Adjusting Hold-Down at Double-Knife Center Pointed Guard
127
Centering Reel
128
Checking and Adjusting Header Float
129
Checking and Adjusting Header Wing Balance
134
Checking Wing Balance
134
Adjusting Wing Balance
140
Measuring and Adjusting Reel Clearance to Cutterbar
143
Measuring Reel Clearance
143
Adjusting Reel Clearance
145
Adjusting Auger to Pan Clearance
147
Adjusting Draper Tension
150
Checking Draper Seal
152
Lubricating the Header
154
Greasing Procedure
154
Lubrication Points
155
Checking and Adjusting Endshields
161
Checking Manuals
165
Chapter 7: Setting up Auto Header Height Control
167
Auto Header Height Control (AHHC)
167
Sensor Operation
168
Sensor Output Voltage Range - Combine Requirements
169
Volt Adapter (MD #B6421) - New Holland Combines Only
169
Manually Checking Voltage Range: One-Sensor System
170
Manually Checking Voltage Range: Two-Sensor System
172
Adjusting Voltage Limits: One-Sensor System
174
Adjusting Voltage Limits: Two-Sensor System
175
Replacing the Auto Header Height Control (AHHC) Sensor (One-Sensor System)
177
Replacing Float Indicator Cable
178
Case IH 5088/6088/7088 Combines
182
Calibrating the Auto Header Height Control (Case IH 5088/6088/7088)
182
Setting the Sensitivity of the Auto Header Height (Case IH 5088/6088/7088)
183
Case IH 5130/6130/7130 and 5140/6140/7140 MID-Range Combines
185
Setting up the Header on the Combine Display
185
Checking Voltage Range from Combine Cab
187
Calibrating Auto Header Height Control (Case IH 5130/6130/7130, 5140/6140/7140)
189
Setting Preset Cutting Height (Case 5130/6130/7130, 5140/6140/7140)
190
Case IH 7010/8010, 7120/8120/9120, 7230/8230/9230 and 7240/8240/9240 Combines
193
Checking Voltage Range from the Combine Cab (Case 8010)
193
Setting Header Controls (Case 8010)
195
Checking Voltage Range from the Combine Cab
197
Calibrating the Auto Header Height Control
199
Calibrating the Auto Header Height Control
203
Software)
203
Checking Reel Height Sensor Voltages (Case IH)
207
Setting Preset Cutting Height
208
Challenger and Massey Ferguson 6 and 7 Series Combines
209
Checking Voltage Range from the Combine Cab (Challenger and Massey Ferguson)
209
Engaging the Auto Header Height Control (Challenger and Massey Ferguson)
211
Calibrating the Auto Header Height Control (Challenger and Massey Ferguson)
212
Adjusting the Header Height (Challenger and Massey Ferguson)
214
Adjusting the Header Raise/Lower Rate (Challenger and Massey Ferguson)
214
Massey Ferguson)
216
Setting the Sensitivity of the Auto Header Height Control
216
CLAAS 500 Series Combines
217
Calibrating the Auto Header Height Control (CLAAS 500 Series)
217
Setting Cutting Height (CLAAS 500 Series)
219
Setting the Sensitivity of the Auto Header Height Control (CLAAS 500 Series)
221
Adjusting Auto Reel Speed (CLAAS 500 Series)
223
CLAAS 600 and 700 Series Combines
225
Calibrating the Auto Header Height Control (CLAAS 600 and 700 Series)
225
Setting Cutting Height (CLAAS 600 and 700 Series)
228
Setting the Sensitivity of the Auto Header Height Control (CLAAS 600 and 700 Series)
228
Adjusting Auto Reel Speed (CLAAS 600 and 700 Series)
230
Calibrating Reel Height Sensor (CLAAS 600 and 700 Series)
231
Adjusting Auto Reel Height (CLAAS 600 and 700 Series)
233
Gleaner R65/R66/R75/R76 and S Series Combines
235
Checking Voltage Range from the Combine Cab
235
S Series)
235
Engaging the Auto Header Height Control
236
S Series)
236
Calibrating the Auto Header Height Control
238
S Series)
238
Turning off the Accumulator (Gleaner R65/R66/R75/R76 and Pre-2016 S Series)
239
Adjusting the Header Raise/Lower Rate
240
S Series)
240
Adjusting Ground Pressure (Gleaner R65/R66/R75/R76 and Pre-2016 S Series)
240
Adjusting the Sensitivity of the Auto Header Height Control (AHHC) (Gleaner R65/R66/R75/R76
241
R65/R66/R75/R76 and Pre-2016 S Series)
241
Troubleshooting Alarms and Diagnostic Faults
242
S Series)
242
Gleaner S9 Series Combines
244
Setting up the Header (Gleaner S9 Series)
244
Setting up Reel Settings (Gleaner S9 Series)
249
Setting up Automatic Header Controls (Gleaner S9 Series)
251
Calibrating the Header (Gleaner S9 Series)
253
Operating Header (Gleaner S9 Series)
256
Header In-Field Settings
257
John Deere 60 Series Combines
258
Checking Voltage Range from the Combine Cab (John Deere 60 Series)
258
Calibrating the Auto Header Height Control (John Deere 60 Series)
260
Turning the Accumulator off (John Deere 60 Series)
263
Setting the Sensing Grain Header Height to 50 (John Deere 60 Series)
263
Setting the Sensitivity of the Auto Header Height Control (John Deere 60 Series)
264
Adjusting the Threshold for the Drop Rate Valve (John Deere 60 Series)
265
John Deere 70 Series Combines
266
Checking Voltage Range from the Combine Cab (John Deere 70 Series)
266
Calibrating Feeder House Speed (John Deere 70 Series)
269
Calibrating the Auto Header Height Control (John Deere 70 Series)
269
Setting the Sensitivity of the Auto Header Height Control (John Deere 70 Series)
271
Adjusting the Manual Header Raise/Lower Rate (John Deere 70 Series)
272
John Deere S and T Series Combines
273
Checking Voltage Range from the Combine Cab (John Deere S and T Series)
273
Calibrating the Auto Header Height Control (John Deere S and T Series)
276
Setting the Sensitivity of the Auto Header Height Control (John Deere S and T Series)
279
Adjusting the Manual Header Raise/Lower Rate (John Deere S and T Series)
280
Setting Preset Cutting Height (John Deere S and T Series)
281
Calibrating Feeder House Fore-Aft Tilt Range (John Deere S and T Series)
283
Checking Reel Height Sensor Voltages (John Deere S and T Series)
286
Calibrating Reel Height Sensor (John Deere S and T Series)
288
John Deere S7 Series Combines
290
Setting up Header (John Deere S7 Series)
290
Checking Voltage Range from the Combine Cab (John Deere S7 Series)
294
Calibrating Feeder House (John Deere S7 Series)
297
Calibrating Header (John Deere S7 Series)
300
Checking Voltage Range from the Combine Cab (New Holland)
302
New Holland Combines (CR/CX Series-Pre-2015 Model Year)
302
Setting up Auto Header Height Control (New Holland CR/CX Series)
305
Calibrating the Auto Header Height Control (New Holland CR/CX Series)
306
Adjusting Header Raise Rate (New Holland CR/CX Series)
309
Setting the Header Lower Rate (New Holland CR/CX Series)
310
Setting the Sensitivity of the Auto Header Height Control (New Holland CR/CX Series)
310
Setting Preset Cutting Height (New Holland CR/CX Series)
311
Checking Voltage Range from the Combine Cab (New Holland CR Series)
312
New Holland Combines (CR Series-Model Year 2015 and Later)
312
Setting up Auto Header Height Control (New Holland CR Series)
315
Calibrating the Auto Header Height Control (New Holland CR Series)
318
Checking Reel Height Sensor Voltages (New Holland)
321
Setting Preset Cutting Height (New Holland CR Series - 2015 and Later)
322
Setting Maximum Work Height (New Holland CR Series)
324
Configuring Reel Fore-Aft, Header Tilt, and Header Type (New Holland CR Series)
325
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MacDon FlexDraper FD1 Series Manual (32 pages)
Draper Clinic Handout
Brand:
MacDon
| Category:
Farm Equipment
| Size: 2.45 MB
Table of Contents
Table of Contents
2
Flex Vs. Float
3
Break in Service - 5 Minutes
4
Break in Service - 5 Hours
4
Break in Service - 50 Hours
6
Break in Service - 10 Hours
8
Maintenance - Lubrication Specs Chart
9
Maintenance - 10-25 Hours
10
Maintenance - 50 Hours
11
Maintenance - 100 Hours
12
Maintenance - 250 Hours
14
Maintenance - 500 Hours
15
Maintenance - 1000 Hours or 3 Years
16
End of Season
17
Knife Maintenance
18
Adjusting Draper Tension
19
Operation Tips
20
Auto Header Height Control
22
Slow Speed Transport / Stabilization Wheel Option
23
Performance Options
24
Quick Card
25
MacDon FlexDraper FD1 Series Quick Card (2 pages)
Draper Header& Float Module
Brand:
MacDon
| Category:
Farm Equipment
| Size: 1.01 MB
MacDon FlexDraper FD1 Series Manual (2 pages)
Header and Float module
Brand:
MacDon
| Category:
Farm Equipment
| Size: 2.7 MB
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