MacDon FlexDraper FD135 Manuals

Manuals and User Guides for MacDon FlexDraper FD135. We have 1 MacDon FlexDraper FD135 manual available for free PDF download: Operator's Manual

MacDon FlexDraper FD135 Operator's Manual

MacDon FlexDraper FD135 Operator's Manual (628 pages)

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Brand: MacDon | Category: Farm Equipment | Size: 63.99 MB

Table of Contents

List of Revisions
9
Model and Serial Number
11
Table of Contents
13
Chapter 1: Safety

25
- Safety Alert Symbols
  25
- Signal Words
  26
- General Safety
  27
- Maintenance Safety
  29
- Hydraulic Safety
  30
- Safety Signs
  31
  - Installing Safety Decals
    31
- Safety Decal Locations
  32
- Understanding Safety Signs
  37
Chapter 2: Product Overview

43
- Definitions
  43
- Specifications
  45
- Component Identification
  49
  - FD1 Series Flexdraper
    49
  - FM100 Float Module
    50
Chapter 3: Operation

53
Chapter 4: Header Attachment/Detachment

331
Chapter 5: Maintenance and Servicing

407
- Preparing Machine for Servicing
  407
- Maintenance Specifications
  408
  - Installing a Sealed Bearing
    408
- Maintenance Requirements
  409
  - Maintenance Schedule/Record
    409
  - Break-In Inspection
    412
  - Preseason Servicing
    412
  - End-Of-Season Service
    413
  - Checking Hydraulic Hoses and Lines
    414
  - Lubrication and Servicing
    414
    
    Service Intervals
    414
    
    Greasing Procedure
    423
    
    Lubricating Reel Drive Chain
    424
    
    Lubricating Auger Drive Chain
    426
    
    Lubricating Header Drive Gearbox
    428
- Hydraulics
  431
- Electrical System
  435
  - Replacing Light Bulbs
    435
- Header Drive
  436
  - Removing Driveline
    436
  - Installing Driveline
    437
  - Removing Driveline Guard
    438
  - Installing Driveline Guard
    440
  - Adjusting Gearbox Drive Chain Tension
    442
- Auger
  443
  - Adjusting Auger to Pan Clearance
    443
  - Checking Auger Drive Chain Tension
    445
  - Adjusting Auger Drive Chain Tension
    447
  - Removing Auger Drive Chain
    448
  - Installing Auger Drive Chain
    450
  - Using Auger Flighting
    452
  - Auger Fingers
    452
    
    Removing Feed Auger Fingers
    453
    
    Installing Feed Auger Fingers
    455
    
    Checking Auger Finger Timing
    458
    
    Adjusting Auger Finger Timing
    459
- Knife
  461
  - Replacing Knife Section
    461
  - Removing Knife
    462
  - Removing Knifehead Bearing
    463
  - Installing Knifehead Bearing
    464
  - Installing Knife
    464
  - Spare Knife
    465
  - Knife Guards
    465
    
    Adjusting Knife Guards
    465
    
    Replacing Pointed Guards
    467
    
    Replacing Stub Guards
    470
    
    Checking Pointed Guard Hold-Downs
    471
    
    Adjusting Hold-Downs with Pointed Guards
    472
    
    Adjusting Hold-Down at Double-Knife Center Pointed Guard
    473
    
    Checking and Adjusting Stub Guard Hold-Downs
    474
    
    Adjusting Hold-Downs with Stub Guards
    475
  - Knifehead Shield
    476
    
    Installing Knifehead Shield
    477
- Knife Drive System
  478
  - Knife Drive Box
    478
  - Checking Knife Drive Box
    478
  - Checking Mounting Bolts
    479
  - Removing Knife Drive Box
    480
  - Removing Knife Drive Box Pulley
    482
  - Installing Knife Drive Box Pulley
    482
  - Installing Knife Drive Box
    483
  - Changing Oil in Knife Drive Box
    485
- Knife Drive Belts
  486
- Feed Draper
  490
  - Replacing Feed Draper
    490
  - Adjusting Feed Draper Tension
    492
  - Feed Draper Drive Roller
    493
    
    Removing Feed Draper Drive Roller
    493
    
    Installing Feed Draper Drive Roller
    496
    
    Replacing Feed Draper Drive Roller Bearing
    497
  - Feed Draper Idler Roller
    499
    
    Removing Feed Draper Idler Roller
    499
    
    Installing Feed Draper Idler Roller
    500
    
    Replacing Feed Draper Idler Roller Bearing
    501
- Lowering Float Module Feed Deck Pan
  503
- Raising Float Module Feed Deck Pan
  505
- Float Module Stripper Bars and Feed Deflectors
  506
- Header Drapers
  509
  - Removing Side Drapers
    509
  - Installing Side Drapers
    510
  - Adjusting Draper Tension
    512
  - Adjusting Header Draper Tracking
    514
  - Adjusting Deck Height
    516
  - Header Draper Roller Maintenance
    518
    
    Draper Deck Idler Roller
    518
    
    Inspecting Draper Roller Bearing
    518
    
    Draper Deck Drive Roller
    521
- Reel
  526
  - Reel Clearance to Cutterbar
    526
    
    Measuring Reel Clearance
    526
    
    Adjusting Reel Clearance
    529
  - Reel Frown
    530
    
    Adjusting Reel Frown
    530
  - Centering Double Reel
    531
  - Reel Fingers
    531
    
    Removing Steel Fingers
    531
    
    Installing Steel Fingers
    532
    
    Removing Plastic Fingers
    533
    
    Installing Plastic Fingers
    534
    
    Removing Bushings from Five-, Six-, or Nine-Bat Reels
    535
    
    Tine Tube Bushings
    535
    
    Installing Bushings on Five-, Six-, or Nine-Bat Reels
    540
    
    Reel Endshields
    547
    
    Replacing Reel Endshields
    547
    
    Replacing Reel Endshield Supports
    549
  - Reel System
    550
    
    Reel Drive Cover
    550
    
    Removing Reel Drive Cover
    550
    
    Installing Reel Drive Cover
    551
    
    Loosening Reel Drive Chain
    552
    
    Reel Drive Chain Tension
    552
    
    Tightening Reel Drive Chain
    552
    
    Reel Drive Sprocket
    554
    
    Removing Reel Drive Sprocket
    554
    
    Installing Reel Drive Sprocket
    555
    
    Double-Reel U-Joint
    556
    
    Removing Double-Reel U-Joint
    556
    
    Installing Double-Reel U-Joint
    557
    
    Installing Reel Drive Motor
    558
    
    Reel Drive Motor
    558
    
    Removing Reel Drive Motor
    558
    
    Replacing Drive Chain on Double Reel
    559
    
    Replacing Drive Chain on Single Reel
    561
    
    Replacing AGCO (Challenger, Gleaner, and Massey Ferguson) Sensor
    562
    
    Replacing Reel Speed Sensor
    562
    
    Replacing CLAAS 400 Series Reel Speed Sensor
    564
    
    Replacing John Deere Reel Speed Sensor
    564
    
    Replacing CLAAS 500/700 Series Reel Speed Sensor
    565
  - Transport System (Optional)
    566
    
    Checking Wheel Bolt Torque
    566
    
    Checking Axle Bolt Torque
    567
    
    Checking Tire Pressure
    568
Chapter 6: Options and Attachments

569
- Float Module
  569
  - Hillside Extension Kit
    569
- Reel
  570
- Cutterbar
  573
  - Cutterbar Wearplate
    573
  - Knifehead Shield
    573
  - Extended Center Filler
    574
  - Rock Retarder
    574
  - Stub Guard Conversion Kit
    574
  - FD1 Series Vertical Knife Mounts and Double Vertical Knife Hose Kits
    575
  - Vertical Knife Plumbing Kits
    575
  - Roto-Shear Completion Package
    575
- Header
  576
  - Divider Latch Kit
    576
  - Stabilizer Wheels
    576
  - Secondary Stabilizer Wheel
    577
  - Stabilizer Wheels and Slow Speed Transport Package
    577
  - Backsheet Extension Kit
    578
  - Center Skid Shoes Kit
    578
- Crop Delivery
  579
  - FM100 Dual Auto Header Height Control (AHHC) Sensor Kit
    579
  - FM100 Feed Auger Flighting
    579
  - In-Cab Draper Speed Control (ICDSC) Kit
    580
  - Draper Deflector (Narrow)
    580
  - Draper Deflector (Wide)
    581
  - Stripper Bars
    581
  - Auger Dent Repair Kit
    582
  - Upper Cross Auger (UCA)
    582
  - European Combine Upper Cross Auger (UCA)
    583
  - Rice Divider Rods
    583
Chapter 7: Troubleshooting

585
- Crop Loss at Cutterbar
  585
- Cutting Action and Knife Components
  588
- Reel Delivery
  591
- Header and Drapers
  594
- Cutting Edible Beans
  596
Chapter 8: Reference

601
- Torque Specifications
  601

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